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IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011

                                            REV A.  

 

Page 5 of 15 

Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724  |  www.eaton.com/filtration   |   Phone: 732-212-4700 

 

Installation, Operation & Maintenance Manual  

Model 2596 Self-Cleaning Strainer 

 

Cast 10” to 16” and Fabricated 10” to 36”

 

NOTE

: It is not necessary to remove the straining 

element. Cleaning by scrubbing the straining 

element with a bristle brush or spraying with a high 

pressure hose. If necessary, the straining element 

may be steam cleaned

.

 

 

REDUCER

 

MAINTENANCE 

 

After the initial 250 hours of operation, drain the reducer oil 

while warm and flush the case with a light flushing oil. Refill to 

the proper level with the appropriate lubricant (use Mobil 

Cylinder Oil 600W or equal). 

 

Check the level at 500 hour intervals, drain and refill at 2500 

hour intervals, or every six months, whichever occurs first. 

Check both housings on double reduction reducers. 

 

For operation in the 15° to 60° F range use a lubricant 

conforming to AGMA Specification No. 7 compound. 

For 50° to 100° F operation use AGMA Specification No. 8 

compound. Grease lubricated bearings should be lubricated at 

500 hour intervals with Mobilux Grease #2 or equal. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 2596

Page 1: ...Assembly 6 Motor Replacement 7 Shaft Packing Replacement 7 Replacement or Maintenance of Filter Element and Backwashing Arm Bushing 7 Reducer Replacement 8 Removal of Orifice Plate 8 Pilot Bushing an...

Page 2: ...ach to inside of flange protectors b Reapply rust preventative to any machined surface which became exposed due to handling and or receiving inspection c Make sure all openings are covered Seal flange...

Page 3: ...ow off debris settled on the bottom Attach the backwash line to the center 2 NPT or 2 150 ANSI flanged opening It is important to prevent back pressure by having a short free flowing backwash line wit...

Page 4: ...tling valve should be adjusted to a flow rate which attains thorough cleaning only Position blow off drain valve to the full open position for two to three minutes to clear the strainer of accumulated...

Page 5: ...steam cleaned REDUCER MAINTENANCE After the initial 250 hours of operation drain the reducer oil while warm and flush the case with a light flushing oil Refill to the proper level with the appropriate...

Page 6: ...vidual part Refer to this manual and the included assembly drawings for the location of parts CAUTION Do not perform any maintenance on this strainer until normal shut down procedures have been perfor...

Page 7: ...ly to supports placed under support ring Remove the four bolts between the support ring and cover then lift the cover assembly See Fig 4 Inspect the element sealing surfaces and bushing located at bot...

Page 8: ...nt and remove the reducer 5 Position the new reducer in place with input shaft parallel and opposite the strainer inlet nozzle Secure with fasteners 6 Replace spacer and locknut Tighten locknut until...

Page 9: ...ing too tight 3 Bearing failure B Motor Reducer Failure 1 Incorrect power applied to strainer motor 2 Overload heaters in motor starter improperly sized 3 Lubricant level in reducer too low 4 Reducer...

Page 10: ...REV A Page 10 of 15 Eaton Filtration LLC 44 Apple Street Tinton Falls NJ 07724 www eaton com filtration Phone 732 212 4700 Installation Operation Maintenance Manual Model 2596 Self Cleaning Strainer C...

Page 11: ...Bushing 1 14 Ring 1 15 Grommet 16 Extrusion Small Ring 1 17 Extrusion Large Ring 1 18 Roll Pin 4 19 Hex Head Cap Screw 4 20 Washer 8 21 Locknut 4 22 Spacer 1 23 Nut w Nylon Insert 1 24 Drive Pin 1 25...

Page 12: ...Page 12 of 15 Eaton Filtration LLC 44 Apple Street Tinton Falls NJ 07724 www eaton com filtration Phone 732 212 4700 Installation Operation Maintenance Manual Model 2596 Self Cleaning Strainer Cast 1...

Page 13: ...Backwash Arm 1 7 Backwash Shaft 1 8 Pilot Bushing 1 9 Bushing Housing 1 10 O Ring 1 11 Gasket 2 12 Element 1 13 Motor 1 14 Gear Reducer 1 15 Stud 16 Hex Nut 17 Cotter Pin 2 18 Drive Pin 1 19 Elastic S...

Page 14: ...and packing gland visible Photo 3 Internal view of the strainer with the original packing and packing gland removed Photo 4 The backwash arm shaft is cleaned with fine emery cloth Photo 5 The gasket...

Page 15: ...filtrationinfo eaton com or call 732 212 4700 Europe Africa Middle East Auf der Heide 2 53947 Nettersheim Germany Voice 49 2486 809 0 China No 7 Lane 280 Linhong Road Changning District Shanghai 20033...

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