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IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011

                                            REV A.  

 

Page 7 of 15 

Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724  |  www.eaton.com/filtration   |   Phone: 732-212-4700 

 

Installation, Operation & Maintenance Manual  

Model 2596 Self-Cleaning Strainer 

 

Cast 10” to 16” and Fabricated 10” to 36”

 

MOTOR

 

REPLACEMENT

 

(Refer to “Normal Shut-Down” procedure) 

 

1.

 

Disconnect power source and remove fuses. 

 

2.

 

Disconnect motor leads. 

 

3. 

Remove bolts holding the motor to the reducer.

 

 

 

CAUTION: 

Do not allow the motor to drop, or its 

weight to rest, on the output shaft. 

 

4.

 

Remove the key from the motor output shaft. 

 

5.

 

Install the key on the new motor, install the new motor on 

the reducer and secure with motor mounting cap screws. 

 

6.

 

Reconnect the motor leads. (Direction of rotation is not 

important). 

 

7.

 

Replace fuses and connect power. 

 

SHAFT

 

PACKING

 

REPLACEMENT

 

 

(SEE IDL SHAFT SEAL INSTRUCTIONS) 

 

REPLACEMENT

 

OR

 

MAINTENANCE

 

OF

 

ELEMENT 

&

 

BACKWASH

 

ARM

 

BUSHING 

 

(See Figs 5 & 6, pages 10 & 11 for fabricated strainers or Figs 7 

& 8 pages 12 & 13 for cast strainers) The Model 2596 is 

furnished with a removable element secured to a support ring 

by four roll pins. The support ring is secured to the cover by 

four bolts, washers and locknuts.  

 

Refer to “Removal of Cover and Operating Mechanism 

Assembly”, page 6. 

 

Fabricated Strainers 
 

Lift the cover assembly from the body and lower cover 

assembly to supports placed under support ring. Remove the 

four bolts between the support ring and cover, then lift the 

cover assembly.  See Fig 4 

 

Inspect the element, sealing surfaces and bushing located at 

bottom of backwash arm. Clean element and sealing surfaces 

as required. Remove existing element by removing the roll pins.  

 

 

Replace element by aligning the element tab holes with the 

support ring holes and replace the roll pins. Replace backwash 

arm bushing as required. 

 

Lower the cover and backwash arm assembly into the center of 

the support ring/element assembly. Secure cover to support 

ring with bolts, washers, and locknuts.  

 

Lift cover assembly and place into body.

 

 
Cast Strainers

 

 

Lift the cover assembly from body. With two supports placed 

below the element, lower the assembly as close to the supports 

without touching, and then remove the four bolts allowing the 

element to rest on support horses. See Fig 4A. 

 

Clean sealing faces in body and cover. Inspect gaskets and 

replace if necessary. 

 

Lower cover assembly onto new or existing element until bolts 

and elastic stop nut can be fastened together. Tighten 

diagonally until element is firmly and evenly seated in cover. 

Replace stop nuts after 3 disassembles. 

 

Lift cover, B/W assembly and filter and place into body. Once 

the B/W arm guide is properly seated on the bottom bearing 

housing, the cover flange will come into full contact with the 

body flange. 

 

 

 

Lifting Device 

Cover 

Backwash Arm 

Hex Bolts & Washers 

Straining Element 

Hex Nuts & Washers 

Lower Support Ring 

Roll Pins 

Supports 

Figure 4 

Summary of Contents for 2596

Page 1: ...Assembly 6 Motor Replacement 7 Shaft Packing Replacement 7 Replacement or Maintenance of Filter Element and Backwashing Arm Bushing 7 Reducer Replacement 8 Removal of Orifice Plate 8 Pilot Bushing an...

Page 2: ...ach to inside of flange protectors b Reapply rust preventative to any machined surface which became exposed due to handling and or receiving inspection c Make sure all openings are covered Seal flange...

Page 3: ...ow off debris settled on the bottom Attach the backwash line to the center 2 NPT or 2 150 ANSI flanged opening It is important to prevent back pressure by having a short free flowing backwash line wit...

Page 4: ...tling valve should be adjusted to a flow rate which attains thorough cleaning only Position blow off drain valve to the full open position for two to three minutes to clear the strainer of accumulated...

Page 5: ...steam cleaned REDUCER MAINTENANCE After the initial 250 hours of operation drain the reducer oil while warm and flush the case with a light flushing oil Refill to the proper level with the appropriate...

Page 6: ...vidual part Refer to this manual and the included assembly drawings for the location of parts CAUTION Do not perform any maintenance on this strainer until normal shut down procedures have been perfor...

Page 7: ...ly to supports placed under support ring Remove the four bolts between the support ring and cover then lift the cover assembly See Fig 4 Inspect the element sealing surfaces and bushing located at bot...

Page 8: ...nt and remove the reducer 5 Position the new reducer in place with input shaft parallel and opposite the strainer inlet nozzle Secure with fasteners 6 Replace spacer and locknut Tighten locknut until...

Page 9: ...ing too tight 3 Bearing failure B Motor Reducer Failure 1 Incorrect power applied to strainer motor 2 Overload heaters in motor starter improperly sized 3 Lubricant level in reducer too low 4 Reducer...

Page 10: ...REV A Page 10 of 15 Eaton Filtration LLC 44 Apple Street Tinton Falls NJ 07724 www eaton com filtration Phone 732 212 4700 Installation Operation Maintenance Manual Model 2596 Self Cleaning Strainer C...

Page 11: ...Bushing 1 14 Ring 1 15 Grommet 16 Extrusion Small Ring 1 17 Extrusion Large Ring 1 18 Roll Pin 4 19 Hex Head Cap Screw 4 20 Washer 8 21 Locknut 4 22 Spacer 1 23 Nut w Nylon Insert 1 24 Drive Pin 1 25...

Page 12: ...Page 12 of 15 Eaton Filtration LLC 44 Apple Street Tinton Falls NJ 07724 www eaton com filtration Phone 732 212 4700 Installation Operation Maintenance Manual Model 2596 Self Cleaning Strainer Cast 1...

Page 13: ...Backwash Arm 1 7 Backwash Shaft 1 8 Pilot Bushing 1 9 Bushing Housing 1 10 O Ring 1 11 Gasket 2 12 Element 1 13 Motor 1 14 Gear Reducer 1 15 Stud 16 Hex Nut 17 Cotter Pin 2 18 Drive Pin 1 19 Elastic S...

Page 14: ...and packing gland visible Photo 3 Internal view of the strainer with the original packing and packing gland removed Photo 4 The backwash arm shaft is cleaned with fine emery cloth Photo 5 The gasket...

Page 15: ...filtrationinfo eaton com or call 732 212 4700 Europe Africa Middle East Auf der Heide 2 53947 Nettersheim Germany Voice 49 2486 809 0 China No 7 Lane 280 Linhong Road Changning District Shanghai 20033...

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