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IOM  

Controls 04/2020

 

REV B.

 

Page 

 4 

of 9

 

Eaton  Filtration LLC, 

44 Apple 

Street, Tinton  Falls, 

NJ 

07724     www.eaton.com/filtration    

Phone: 

732-212-4700

 

Installation, Operation & Maintenance Manual

 

Control Panels for Automatic Self-Cleaning Strainers

 

Model 596 and Model 2596

 

 

 

 

DIFFERENTIAL PRESSURE SWITCHES 

SWITCH DESCRIPTION

 

(SINGLE OR DUAL ELEMENT)

 

 

A diaphragm type differential control with single switch is 
standard. It initiates a backwash cycle whenever a high 
differential pressure drop occurs across the strainer. A dual 
element switch is optional where operation requires the first 
switch to initiate the backwash cycle. The second switch 
activates on further increasing differential pressure and 
energizes a visual or audible alarm, calling for operator 
assistance. 

 

DIFFERENTIAL PRESSURE SWITCHES

 

The differential pressure switch easily mounts on the 
control panel supports or attached to a bracket that is 
welded to the strainer body. 

 

CAUTION: 

Never drill into the strainer body 

to mount instrumentation or support 
brackets.

 

 

 

CAUTION: 

Welding brackets to cast iron units 

is not recommended and should be avoided.

 

 

 

The switch is piped to the pressure connections furnished on 
the inlet/discharge nozzles of the strainer as shown in Fig 1. 
Customer must supply and run wiring and conduit between the 
differential pressure switch and the control panel. See Fig 2 for 
wiring connections.

 

 

DIFFERENTIAL SWITCH ADJUSTMENT

 

 

While it is possible to use other equipment than what is 
described below, any installation should have the items 
described here.

 

 

Equipment to be furnished by customer:

 

2 calibrated pressure gauges

 

2 gauge valves with drain

 

2 tees, tubing, and fittings

 

All items suitable for 

1/4”

 NPT connections

 

 

Install all equipment as shown in Fig 1. Open the gauge valves 
and record the pressure readings at inlet/discharge of strainer 
operating at rated flow. The difference in reading is the 

“N

orm

al”

 pressure drop across the system. Close both gauge 

valves. Set switch at 

“N

ormal Plus 2 ps

i” 

using the adjustment 

screw at the calibrated scale. To simulate a high differential 
pressure, carefully vent the 

ou

tlet”

 side gauge valve only.

 

Note the pressure difference at which the switch is 

activated

.”

 

Using the adjustment screw on top of the switch, adjust until 
switch activates at the proper set point. The 

“High”

 alarm 

setting (optional) should be set at 

“N

ormal Plus 4 ps

i.”

 Special 

applications may require other settings than those given above. 
Switch should be re-calibrated at least every 6 months

.

 

 

 

Summary of Contents for 2596

Page 1: ... Timed Cycle 2 Valves 2 Valve Selection 2 Backwash Blow Down Drain Valve 3 Electric Actuators 3 Pneumatic Actuators 3 Differential Pressure Switches 4 Switch Description 4 Mounting Piping and Wiring 4 Adjustment 4 Control Panel 5 Description 5 Cycle Time Sequence 5 Standard Features 5 Operating Modes 6 Changing Backwash Timer Settings 6 SmartWire DT Error Messages 7 System Error Messages 7 Electri...

Page 2: ...d protection and fused disconnect STRAINER MODE OF OPERATION AUTOMATIC BACKWASH TIMED CYCLE The preferred mode of operation for a self cleaning strainer is one where the control system will permit both intermittent and continuous backwash as required by operating conditions The drain line requires a blow down drain valve which may be manually operated Normal valve position is CLOSED The backwash l...

Page 3: ...PNEUMATIC ACTUATORS A double acting piston design that uses a clean air supply of 40 125 psi pressure powers the actuator properly Using an electric signal a solenoid pilot valve controls the air supply to the actuator Most actuators have pipe thread connections NPT located so that the solenoid valves may be mounted with minimal tubing runs Customer must run wiring and conduit from the control pan...

Page 4: ...ure connections furnished on the inlet discharge nozzles of the strainer as shown in Fig 1 Customer must supply and run wiring and conduit between the differential pressure switch and the control panel See Fig 2 for wiring connections DIFFERENTIAL SWITCH ADJUSTMENT While it is possible to use other equipment than what is described below any installation should have the items described here Equipme...

Page 5: ... supply The ACS line of control panels allows operation either in the Manual or Auto modes In the Manual mode the strainer will continuously backwash In the Auto mode the strainer is allowed to backwash according to the preset timing cycle or when the differential pressure switch is activated NOTE The customer determines the timing cycle length and changes it as required The control logic protects...

Page 6: ... closes then HIGH DIFFERENTIAL indicator illuminated HI DP alarm contact closes AUTO MODE Timer range limits for BACKWASH ON valve open is 1 to 1440 minutes Timer range limits for BACKWASH OFF valve closed is 1 to 1440 minutes CHANGING THE BACKWASH TIMER SETTINGS To change timer settings press ALT button Use the UP or DOWN arrow buttons to move the cursor to select lines BW Open SP or BW Close SP ...

Page 7: ...errors If a hardware error occurs the screen will display what device and node is damaged or disconnected If more than one node is damaged or disconnected the screen will cycle though all errors present SYSTEM ERROR MESSAGES Motor Overload If there is a motor overload the following message will flash on the screen Hi DP Backwash Hi DP backwash is indicated by the red LED and with a change of state...

Page 8: ...ge 8 of 9 Eaton Filtration LLC 44Apple Street Tinton Falls NJ 07724 www eaton com filtration Phone 732 212 4700 Installation Operation Maintenance Manual Control Panels for Automatic Self Cleaning Strainers Model 596 and Model 2596 ...

Page 9: ...ranca São Paulo SP 05038 001 Brazil Tel 55 11 3616 8461 For more information please email us at filtration eaton com or visit www eaton com filtration 2020 Eaton All rights reserved All trademarks and registered trademarks are the property of their respective owners All information and recommendations appearing in this brochure concerning the use of products described herein are based on tests bel...

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