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Maintenance—Internals 
 

At scheduled intervals, the strainer cover should be 
removed for internal inspection (refer to “Normal 
Shut-Down” procedures). 
 
Follow “Removal of Cover and Operating Mechanism 
Assembly” procedures. 
 
Inspect assembly for damage or wear due to normal 
operation. 
 
Examine straining element and check for mechanical 
damage or blinding. Refer to Disassembly and Re-
placement Parts Procedures. 
 
Clean straining element thoroughly. Cleaning may be 
accomplished by scrubbing the straining element with 
a bristle brush or spraying with a high pressure hose.  
If necessary the straining element may be steam 
cleaned. 
 

Maintenance—Reducer 
 

 

The oil in a new reducer should be drained at 

the end of two weeks or 100 hours of operation, 
whichever comes first, and the case thoroughly 
flushed with a light flushing oil.  The original oil can 
be used for refilling if it has been filtered; otherwise 
new oil must be used.  
 

 

 

After the initial maintenance in Item 1 above, 

it is recommended to change the reducer oil every 
2500 hours of operation or every six months 
(whichever comes first) for units operating under nor-
mal conditions.  If the unit is operating in extremely 
dirty or high temperature environments, the oil should 
be changed more often. 
 

 

 

The unit should be filled when not running to 

the center of the oil sight gauge or the oil level plug 
with Mobil 600W cylinder oil or equivalent AGMA 7 or 
7EP lubricant when the ambient temperature does 
not exceed 90

о

F.  

 

 

 

For units operating in ambient temperatures 

normally between 80

о

F – 125

о

F, Mobil 600W super 

cylinder oil or equivalent AGMA 8 or 8EP lubricant is 
recommended.  Please refer to gear reducer manu-
facturer’s instruction operation manual. 

 

Manual Operation of the Backwash Arm 

.The Strainer is furnished with a drive pin that when 
removed allows manual operation.  
 

 

De-energize the power supply to the strainer motor. 
 

 

Remove the drive pin. 
 

 

The drive shaft is now disconnected from the reducer 
and may be rotated manually. 
 

 

Manually open the backwash control valve (manual 
cleaning only). 
 

 

Place a wrench on the flats at the top of the backwash 
arm/shaft.  Rotate the shaft at 1-1/2 turns per minute 
and long enough to get the required low pressure 
drop.  Direction of rotation is clockwise. 
 
 

CAUTION:  Do not use excessive force on the 
backwash arm.  Disconnecting the shaft from the 
reducer also disconnects the shaft from the pro-
tection of the motor overloads.  If excessive resis-
tance is met, the cover must be removed and the 
source of blockage cleared away. 

 
To return the strainer to normal operation, first close 
the backwash control valve. 
 
Replace the drive pin. 
 
Energize the power supply to the strainer drive motor. 
 
The strainer is now ready for operation. 
 

Disassembly and Parts Replacement Proce-
dures 

The strainer cover assembly may be removed and 
disassembled without removing the body from the 
process piping.  This permits examination or replace-
ment of any internal part.. Refer to this manual and 
the included assembly drawings for the location of 
parts. 
 

CAUTION:  Do not perform any maintenance on 
this strainer until normal shut down procedures 
have been performed 
 

Removal of Cover and Operating Mechanism 
Assembly 
 

Complete “NORMAL SHUT-DOWN” procedure. 
 

 

Disconnect power source and remove fuses in the 
control panel. 

Summary of Contents for 2596

Page 1: ...other unwanted debris from fluids Straining is accomplished by directing the fluid through sized openings in perforated straining ele ments Self cleaning strainers have integral back wash systems designed to isolate and clean a small portion of the element while the remaining area contin ues to strain normally During operation fluid flow through the strainer is continuous A small quantity of clean...

Page 2: ... nameplate is the maximum working pressure including shock at which the strainer may be operated Check to be sure the available electrical power matches the voltage phase and cycle requirements of the strainer motor Remove flange and thread protectors Check for and remove any foreign or loose materials such as blocking desiccant bags etc that could be carried downstream when fluid is introduced in...

Page 3: ...ve closed except when necessary to drain the strainer Attach the backwash line to the bottom NPT back wash connection A vigorous backwash flow is neces sary for proper operation of the strainer It is impor tant to prevent pressure loss by having a short free flowing backwash line with a minimum of bends el bows or vertical runs Install a backwash valve in the backwash line The valve may be manuall...

Page 4: ...investigation and corrective action Permanent damage may result if operated in excess of 15 psig Start Up Continued If the differential pressure exceeds 10 psid Check strainer to verify rotation of the backwash arm If the shaft visible at top of strainer is rotating then arm is rotating refer to Trouble Shooting Section Check backwash line for restrictions Valves in this line should be opened full...

Page 5: ... Mobil 600W super cylinder oil or equivalent AGMA 8 or 8EP lubricant is recommended Please refer to gear reducer manu facturer s instruction operation manual Manual Operation of the Backwash Arm The Strainer is furnished with a drive pin that when removed allows manual operation De energize the power supply to the strainer motor Remove the drive pin The drive shaft is now disconnected from the red...

Page 6: ...wash arm shaft to slide out of the gear reducer and the top seal Note You must be positioned to support the back wash arm shaft as it will be unsupported as it clears the reducer and seal Other components to be inspected at this time include the lower bushing inner and outer internal seals in the body and body O ring To reassemble reverse the above steps as applicable Body O Ring Inner and Outer I...

Page 7: ...gs C can be inspected and replaced as needed See Figure 1 Figure 1 Upper Shaft Seal Replacement Refer to Figure 1 Slide Gland Gasket F down the backwash arm shaft to the Packing Block machined area around the top central hole of the cover Slide O Ring E down the backwash arm shaft to the Gland Gasket F Slide Upper Bushing D over the backwash arm shaft to the Upper O Ring E Lubricate the two 2 Quad...

Page 8: ...ve bolts holding the motor to the reducer and place the motor on a secure surface Remove the key from the motor output shaft CAUTION Do not Allow the Motor to Drop Or For It To Rest On The Shaft Speed Reducer Replacement Continued Make note of the relative position of the shaft and the reducer top Remove the drive pin from the top of the backwash arm shaft Remove the four 4 bolts holding the speed...

Page 9: ... valves fittings etc By removing pipe friction loses system pressure losses are reduced Trouble Shooting Continued Backwash Arm not rotating Motor and or reducer failure Incorrect voltage applied to strainer motor Overload heaters in motor starter improperly sized Lubricant level in reducer too low reducer vent plugged or no lubricant Control Problems Blown fuses Incorrect voltage applied to contr...

Page 10: ...10 Suggested Backwash Line Installation Figure 2 ...

Page 11: ... Drive Pin 1 idL Seal Kit 1 Contains 2 quad rings upper bushing with o ring gland gasket Internal Seal Kit 1 Contains inner and outer internal seals When ordering parts specify the strainer size and model number the strainer serial number and Eaton part number the description of the part and the part number if known and the quantity required ...

Page 12: ...stem components like air compressors and turbines from damage Eaton has a wide selection with hun dreds of different Gas Liquid Separa tors When a standard model isn t right for an application Eaton Engi neers can work with customers to create a custom fabricated model that fits the application requirements exactly Find out more on the web at www Filtration Eaton com With Eaton Filter Housings you...

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