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14

Operating Manual for Series NRX  

Trip Units - Digitrip™ 520/520M

 

EATON 

www.eaton.com

Instruction Leaflet

 IL01301051E

effective September 2013

ZNne selecoive inoerlNcking (NpoiNnal)

Noee:

N

The zone selective interlocking function is a circuit breaker option when 

ordering the Series NRX. Circuit breakers from the factory that are ordered 

with the zone interlocking function included will have three wires (Zout, Zcom, 

Zin) connected to secondary contacts (27, 28, 29). These contacts can then 

be wired for zone interlock to other circuit breakers in the various zones. Zone 

selective interlocking requires no additional modules or auxiliary power supplies 

to function.

Zone selective interlocking is available on the SHORT delay and 

GROUND fault protection functions. The zone interlocking, if supplied, 

is wired via a single set of three wires labeled Zone In (Zin) and 

Zone Out (Zout) along with a zone common wire. The zone selective 

interlocking function has combined the logic interlocking of SHORT 

delay and GROUND fault. A zone out signal is sent whenever the 

ground fault pickup is exceeded or when the short delay value of 2 

x (I

R

)is exceeded. Zone selective interlocking provides the fastest 

possible tripping for faults within the zone of protection by coordinating 

among all applicable circuit breakers in the system (mains, ties, 

feeders, and downstream circuit breakers) to limit a power outage 

to only the affected parts of the system. When zone interlocking is 

employed, a fault within the zone of protection of the breaker will:

 

• Trip the affected circuit breaker immediately, and at the same time

 

• Send a signal to upstream Digitrip units to restrain from tripping 

immediately. The restraining signal causes the upstream circuit 

breakers to follow their set coordination times, so that the service 

is only minimally disrupted while the fault is cleared in the shortest 

time possible

For an example of how zone selective interlocking may be used, see 

Appendix A

 of this instructional leaflet.

DiagnNsoics indicaoNr—circuio breaker/orip unio

The Digitrip unit has LEDs for diagnostic reasons. The Status LED is 

bicolor. A normal powered unit will flash the green status at a 1-second 

repetition rate. 
If a problem is encountered in any of the following scenarios:

 

• NVRAM memory problem

 

• MCR auxiliary switch or circuit breaker mechanism is in an improper 

state

 

• Trip actuator (TA) coil circuit is open

The Status LED will light or flash red. This is an indication to 

troubleshoot the trip actuator, circuit breaker mechanism/MCR switch 

or trip unit’s NVRAM memory as soon as possible (see Troubleshooting 

Guide). 
In addition, the Digitrip 520M style units (not Maintenance Mode 

style), provide a relay contact alarm (12 to 11) and can provide these 

alarm diagnostics externally.

GrNund Faulo PrNoecoiNn
General

When the Digitrip includes ground fault protection features, the 

distribution system characteristics (such as system grounding, number 

of sources, and number and location of ground points) must be 

considered along with the manner and location in which the circuit 

breaker is applied to the system. 

The Digitrip 520 uses three modes of sensing to detect ground fault 

currents: residual, source ground, and zero sequence (

Table 5

).  

Series NRX circuit breakers can accom modate all three types, 

including four-pole circuit breakers. The circuit breaker secondary 

contact inputs are used to configure the three schemes. No jumper 

from 19 to 20 programs the unit for a residual ground fault scheme, 

while a jumper from 19 to 20 programs the trip unit for either a source 

ground or zero sequence configuration. If present, this jumper resides 

on the stationary side of the switchgear assembly for drawout circuit 

breakers. In all three schemes, the proper current sensor is required 

per 

Table 5

.

Residual sensing

Residual sensing is the standard mode of ground fault sensing in 

Series NRX circuit breakers. This mode uses one current sensor on 

each phase conductor (

Figure 18

) and one on the neutral for a four-

wire system (

Figure 18

). If the system neutral is grounded, but no 

phase to neutral loads are used, the Digitrip 520 includes all of the 

components necessary for ground fault protection. This mode of 

sensing vectorially sums the outputs of the three or four individual 

current sensors. For separately mounted neutrals, as long as the 

vectorial sum is zero, then no ground fault exists. Residual ground 

fault sensing features are adaptable to main and feeder circuit breaker 

applications. Available ground fault pickup settings employing residual 

sensing are given in 

Tables 7 and 8

.

 CAUTION

ALWAYS OBSERVE THE POLARITY MARKINGS ON THE INSTALLATION 

DRAWINGS. IF THE NEUTRAL SENSOR CONNECTIONS ARE INCORRECT, A 

NUISANCE TRIP MAY OCCUR. 

To ensure correct gound fault equipment performance, conduct field 

tests to comply with requirements (North America: NEC Article 230-95 

C).

Source ground sensing

Depending upon the installation requirements, alternate ground fault 

sensing schemes may be dictated. The ground return method is usually 

applied when ground fault protection is desired only on the main 

circuit breaker in a simple radial system. This method is also applicable 

to double-ended systems where a mid-point grounding electrode is 

employed. For this mode of sensing, a single current sensor mounted 

on the equipment-bonding jumper directly measures the total ground 

current flowing in the grounding electrode conductor. The settings 

shown in 

Table 6

 will apply when using the source ground sensor 

displayed in 

Figure 18

 and asserting the source ground jumper.

Noee:

N

When using a Communication Module (see “Communication Module” 

section), the enabling of source ground mode is done via the position of the 

jumper located on this module.

Zero sequence sensing

Zero sequence sensing, also referred to as vectorial summation, is 

applicable to mains, feeders, and special schemes involving zone 

protection. The maximum outside diameter is 8.20 in (208,3 mm). 

The inside minimum diameter is 5.80 in (147,3 mm). The maximum 

thickness is 1.70 in (43,2 mm). The settings displayed in 

Table 5

 will 

apply.

Summary of Contents for 520

Page 1: ...tive September 2013 Series NRX Instruction Leaflet IL01301051E Instructions apply to 1600 NRX SUB TITLE IMAGE 12 15 2010 Series NRX Type NF Frame ANSI UL1066 UL489 IEC IZMX16 IZM91 Series NRX Type RF...

Page 2: ...2 Operating Manual for Series NRX Trip Units Digitrip 520 520M EATON www eaton com Instruction Leaflet IL01301051E effective September 2013...

Page 3: ...device ensure that you are free of electrostatic charge Connecting cables and signal lines should be installed so that induc tive or capacitive interference do not impair the automation func tions Sui...

Page 4: ...ion 4 Test procedures 21 When to test 21 Functional field testing 21 Functional test kit handheld 21 Test procedure 21 Ground Earth Fault Performance Testing 21 Section 5 Trip unit battery 22 Battery...

Page 5: ...Interlocking Connections with two Main Circuit Breakers M1 M2 and a Tie Circuit Breaker T 28 Figure 26 Connection Details for Conducting Single Pole Single Phase Current Tests With the Circuit Breaker...

Page 6: ...urrent sensors and when preset current levels and time delay settings are exceeded will send an initiating trip signal to the trip actuator of the circuit breaker As a result all tripping operations i...

Page 7: ...e status of power to the trip unit when a problem is detected the Status LED will light red or flash red or orange LEDs on the face of the trip units for INST LONG SHORT and GROUND flash red to indica...

Page 8: ...r N5LSIG Protection Features Long delay protection L Short delay protection S Instantaneous protection I Earth fault protection G Digitrip 520M LSI LSIG LSIA with or without Maintenance Mode Universal...

Page 9: ...n l l Making current release l l l Option earth fault protection G Earth fault option l l Earth fault alarm l Earth fault pickup 0 25 1 0 x In 0 25 1 0 x In Earth fault delay tg I2 t 0 625 x In 100 50...

Page 10: ...24 2 4 7 10 lR xIn 8 9 95 1 0 5 6 7 75 li xIn 8 10 12 OFF 2 3 4 6 520M LSIA lg x In Residual GF lg x 400A Source GF Digitrip 520M Cat N5MLSIG SCROLL Display TEST PORT NP66A7651H02 STATUS GROUND PICKU...

Page 11: ...To remove the rating plug from the trip unit use a 1 8 inch 3 mm wide screwdriver to loosen the screw It will take about four turns to release it To remove the trip unit from the circuit breaker s Fr...

Page 12: ...ssed the IEC 60947 2 test program that includes EMC testing according to Appendix F As a result all units meet the low voltage and EMC directives and carry the CE mark Section 2 Principles of operatio...

Page 13: ...FF position The high instantaneous is a separate analog peak detecting circuit that is set in the frame rating module of the circuit breaker It will initiate a trip at a high current peak value which...

Page 14: ...sources and number and location of ground points must be considered along with the manner and location in which the circuit breaker is applied to the system The Digitrip 520 uses three modes of sensin...

Page 15: ...itch to change long delay current setting Ir Turn rotary switch to change long delay time setting tr Applying Long Delay Settings Figure 7 IR IR Available Settings 0 5 0 6 0 7 0 75 0 8 0 9 0 95 1 0 In...

Page 16: ...e to currents less than eight times the ampere rating of the continuous current rating IR For currents greater than 8 x IR the I2 t response reverts to the FLAT response Note N See section 2 zone inte...

Page 17: ...n the type of selective coordination chosen The I2 t response will provide a longer time delay for current below 0 625 x In than will the FLAT response Available settings for the earth fault delay tg...

Page 18: ...240A 300A 400A Table 7 Ground Earth Fault Current Setting Residual ANSI Ratings Ground Fault Current Settings Ampere s Available Rating Plug Amperes In 0 25 0 30 0 35 0 40 0 50 0 60 0 75 1 00 Availabl...

Page 19: ...100 120 140 160 200 240 300 400 500 125 150 175 200 250 300 375 500 600 150 180 210 240 300 360 450 600 630 158 189 221 252 315 378 473 630 Available for NF or RF Frames 800 200 240 280 320 400 480 6...

Page 20: ...nsor Types with graphics Phase Sensor Type NF frame IZMX16 IZM91 Phase Sensor Type RF frame IZMX40 IZM95 Neutral Sensor Type NF frame IZMX16 IZM91 Neutral Sensor Type RF frame IZMX40 IZM91 5 80 147 3m...

Page 21: ...short delay trip and ground earth fault trip These test selections are chosen with the switch labeled Select Test located in the upper right hand corner of the test kit The test currents are not adjus...

Page 22: ...If the battery is replaced one or more of the cause of trip LEDs may be illuminated Push the Reset Battery test button to turn off the indicators The trip unit will be ready to indicate the next cause...

Page 23: ...REAKER NAMEPLATE For the Series NRX NF frame there are three groupings of rating plugs available Group A Group B Group C Table 9 It is important to select the proper group when choosing another replac...

Page 24: ...T IZMX RP40E 1000 1200 x RD1200T IZMX RP40D 1200 x RE1200T IZMX RP40E 1200 x RF1200T IZMX RP40F 1200 x RG1200T IZMX RP40G 1200 1250 x RD1250T IZMX RP40D 1250 x RE1250T IZMX RP40E 1250 x RF1250T IZMX R...

Page 25: ...three ways to actuate the Maintenance Mode setting One method is locally via the selector switch in the Maintenance Mode section of the trip unit Turning the switch to the ON position will arm the set...

Page 26: ...eutral Current Sensor RF IL01301067E Functional Test Kit TD01301014E Series NRX Circuit Breaker Wiring Diagrams Time current curves The time current curves are listed below for particular frame models...

Page 27: ...n interlocking signal to the main trip unit The main trip unit will begin to time out and in the event that the feeder circuit breaker Z2 does not clear the fault the main breaker will clear the fault...

Page 28: ...on Leaflet IL01301051E effective September 2013 Figure 25 C Common ungrounded Contact 28 ZO Zone Out Output Signal Contact 27 ZI Zone In Input Signal from Lower Level Zone Contact 29 Legend Typical Zo...

Page 29: ...interlocking function is employed connect Zout to Zin jumper to provide some time delay Refer to Appendix A for zone selective interlocking Trip unit is malfunctioning Replace trip unit Breaker trips...

Page 30: ...Trip Pickup Tolerance Trip Time Tolerance LONG I2 t IR 0 5 0 6 0 7 0 75 0 8 0 9 0 95 1 0 x In 2 4 7 10 12 15 20 24 at 6 x IR 110 10 x IR 0 30 SHORT FLAT 2 3 4 5 6 7 8 10 x IR 0 1 0 2 0 3 0 4 0 5 10 P...

Page 31: ...G ELECTRICAL SHOCK OR BURN INJURY CAN OCCUR WHEN WORKING ON POWER SYSTEMS ALWAYS TURN OFF POWER SUPPLYING CIRCUIT BREAKER BEFORE CONDUCTING TESTS TEST OUT OF THE CELL IF POSSIBLE Verify the grounding...

Page 32: ...DE FOR THE PURPOSE OF CONDUCTING TESTS RESTORE PROPER OPERATING CONDITIONS BEFORE RETURNING THE CIRCUIT BREAKER TO SERVICE Record keeping Use the forms in this section for record keeping Record the in...

Page 33: ...r Unit Setting Multi Ampere Equivalent Setting Time Delay Inst In Long Delay In Sec Short Delay IR Sec Ground Fault In Sec Date _____________________________ By _______________________________________...

Page 34: ...fective September 2013 GROUND FAULT TEST RECORD FORM Ground Fault Test Record should be retained by those in charge of the building s electrical installation in order to be available to the authority...

Page 35: ...ENSOR SOURCE EXTERNAL NEUTRAL SENSOR BREAK1 COM1 MAKE1 MAKE2 COM2 BREAK2 ST1 ST2 UV1 UV2 SR2 SR1 BRIDGE FRAME G2 G1 1 TOP PIN OTS 24VDC 18 OHM COIL 3 4 1 2 LCS LEFT POLE LOCATED UNDER TRIP UNIT K15 40...

Page 36: ...ccessory wires are 18 AWG 0 82 mm2 600V 4 54 contacts maximum 5 PT module inputs for Digitrip 1150 only 6 Connectors K15 and K16 are not always present 7 On three pole circuit breakers only connector...

Page 37: ...IONS THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT NRX BREAKER MASTER CONNECTION DIAGRAM 4000A 6D32424 RN SS 13687 1 2 6907 C M WERTZ 6 11 10 J J MATSKO D ALCHIER 0 1 0 02 0 005 DIELECTRIC DISC...

Page 38: ...its Digitrip 520 520M EATON www eaton com Instruction Leaflet IL01301051E effective September 2013 Figure 35 Series NRX RF frame IZMX40 IZM95 master connection diagram drawing number 6D32424 continued...

Page 39: ...red out to secondary contacts 8 Odd number contacts have guide rib on black housing 9 Zone interlock wiring shown dotted optional jumper is standard 10 Latch check switch can be wired either externall...

Page 40: ...40 Operating Manual for Series NRX Trip Units Digitrip 520 520M EATON www eaton com Instruction Leaflet IL01301051E effective September 2013...

Page 41: ...41 Instruction Leaflet IL01301051E effective September 2013 Operating Manual for Series NRX Trip Units Digitrip 520 520M EATON www eaton com...

Page 42: ...policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE...

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