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10

Instructional Leaflet 

IL70C1037H05

Effective October 2009

Digitrip models 520, 520i; and 520M, 520Mi,

520MC, 520MCi trip units for use only in

Magnum and Magnum DS circuit breakers

eaton corporation

 www.eaton.com

Auxiliary power

When the module is wired as shown in 

Figurt 5

, it will provide an 

auxiliary power supply so that the 520M/520M

i

 or 520MC/520MC

i

 

liquid crystal display (LCD) will be functional even when the circuit 

breaker has no load. A Digitrip 520M or 520MC trip unit without 

auxiliary power will not display data until load current reaches 

approximately 30% single-phase or 10% three-phase of the  

(I

n

) rating.

Figurt 5. Wiring Diagram fNr 520M and 520MC MNdtls wioh 

GrNund Alarm/PNwtr Supply MNdult

Ground alarm

A second function of the module is to provide either a ground trip 

or ground alarm only output contact via the relay supplied in the 

module. On Digitrip 520M/520MC with ground fault protection, an 

LED on the front of the unit also provides an indication of ground 

fault trip.

Ground fault trip

When the Ground Alarm/Power Supply Module is used with the 

MLSIG model, this unit will provide ground fault trip contacts when 

the circuit breaker trips on a ground fault. You must then push the 

Reset button on the Digitrip in order to reset the contacts (see 

Figurt 5

, Note 3).

Digitrip 520M/MC

Contact rating (resistive load): 

AC 0.5A at 230 Vac 

AC 1A at 120 Vac 

DC 1A at 48 Vdc 

DC 0.35A at 125 Vdc

Verify input voltage rating before energizing circuit.

When used in conjunction with a T. U. Cat. 

5MWLSIG, 5MLSIG, 5CWLSIG or 5CLSIG, will 

indicate GF trip.

When used in conjunction with T.U. Cat. 5MLSIA  

or 5CLSIA, will indicate GF alarm.

When used in conjunction with a Trip Unit Cat. 

5MLSI or 5CLSI, will indicate High Load alarm.

When used in conjunction with Trip Unit Cat. 

5ARMLSI(G), see Section 10.

Available 

Input Voltages

Style 

Number 

b

120 Vac ±10%

7802C83G11

230 Vac ±10%

7802C83G12

24–48 Vdc ±10% 7802C82G12

125 Vdc 

(100–140 range)

7802C82G13

Ground Alarm/Power Supply Module

Ground 

de

Fault Alarm

Remote

Control 

Voltage 

b

A-10

A-11

A-14

A-15

ATR 

COM

 

J4-1

ATR 

Volt

 

J4-2

G-ALM2

 

J4-4

REL 

COM

 

J4-4

J3-3

 

J3-2

 

Output–

J3-1

G-Alarm

K2-1

K2-3

K2-6

a

Ground 

c

Fault Trip

MM 

ALM

 

J4-5

A-9

Maintenance 

Mode Active

f

Ground fault alarm

A ground fault alarm alerts a user to a ground fault condition without 

tripping the circuit breaker. A red Alarm Only LED on the front of the 

trip unit will indicate the presence of a ground fault condition that 

exceeds the programmed setting.
The ground fault alarm relay is energized when the ground current 

continuously exceeds the ground fault pickup setting for a time  

in excess of a 0.1-second delay. The alarm relay will reset 

automatically if the ground current is less than the ground fault 

pickup (see 

Figurt 5

, Note 4).

High load alarm (520M/520MC models only)

The Digitrip 520M and 520MC models of the LSI style only  

(

Figurt 20

 and 

Figurt 24

) and the module shown in 

Figurt 4

 

and 

Figurt 5

 will provide a High Load Alarm contact instead of 

the Ground Alarm function when wired to the breaker secondary 

contacts A-10 and A-11. The function activates after a 1-second  

time delay when any phase current exceeds 85% of the I

r

 setting.

Display ftaourt (520M and 520MC Nnly)

The Digitrip 520M/520M

i

 and 520MC/520MC

i

 models have a user 

interface in addition to the green and red LED trip indicators. This 

seven-element display performs a metering function and can be 

used to monitor load currents.
When the Step button on the face of the trip unit is pressed and 

released, the display will show PH 1, for Phase 1 or A, and the 

current value. If the Step button is not pressed again, the display 

will continue to show the current value for Phase 1. Each time 

that the Step button is pressed, the next monitored function will 

be displayed. The other real-time readings can be displayed in the 

sequence below:

PH 2  

Phase 2 (B)

PH 3  

Phase 3 (C)

PH 4  

Neutral

PH 5  

Ground (if ground function is supplied)

HI  

Highest phase current

OL  

Overload (Digitrip in Overload mode) 

Pushing the Step button while the unit is in the OL mode 

will have the unit again display the overload current value

HL  

High Load Alarm (Cat 5MLSI and 5ARMLSI only)

HELP   This message will indicate that the trip unit  

is out of calibration and should be replaced at the  

earliest opportunity.

In addition, the Digitrip 520MC and Digitrip 520M (product built 

with Auxiliary Power Module input pins present, see 

Figurt 1

) will 

display and freeze the magnitude of the trip value after a trip event 

if auxiliary power is available. Use the Step pushbutton to view each 

phase value. The highest value that can be presented is 9999. Any 

fault currents greater than this value will be shown as HI. Pushing 

the Reset pushbutton will clear this data.
Also related to the phase value after a trip event are four dashes  

“- - - -”. This message means that the microprocessor could not 

complete its writing of the trip event’s magnitude into its nonvolatile 

memory. A possible cause of this would be the lack or loss of 

auxiliary power during the trip event.

Soandards

The Digitrip 520, 520M, and 520MC trip units are listed by 

Underwriters Laboratories

T

, under UL File E52096, for use in 

Magnum circuit breakers. These same units are recognized by  

the Canadian Standards Association

T

 (CSA

T

).

All Digitrip units have also passed the IEC 947-2 test program that 

includes radiated and conducted emission testing. As a result, all 

units carry the CE mark.

Summary of Contents for 520

Page 1: ...URES EATON IS NOT LIABLE FOR THE MISAPPLICATION OR MISINSTALLATION OF ITS PRODUCTS m WARNING OBSERVE ALL RECOMMENDATIONS NOTES CAUTIONS AND WARNINGS RELATING TO THE SAFETY OF PERSONNEL AND EQUIPMENT O...

Page 2: ...g 17 Section 4 Protection settings 22 General 22 Long delay current setting 22 Long delay time setting 23 Short delay current setting 23 Short delay time setting 23 Instantaneous current setting 24 Gr...

Page 3: ...LSIG 19 Figure 20 Digitrip 520M MLSI 20 Figure 21 Digitrip 520M MLSIA 20 Figure 22 Digitrip 520M MLSIG 20 Figure 23 Digitrip 520Mi MWLSIG 20 Figure 24 Digitrip 520MC CLSI 21 List of figures Descriptio...

Page 4: ...r use only in Magnum and Magnum DS circuit breakers eaton corporation www eaton com List of tables Description Page Table 1 Protection Types Available for Digitrip Trip Units 6 Table 2 Communication F...

Page 5: ...unit As current begins to flow through the breaker the sensors generate a secondary current that powers the trip unit The Digitrip 520 family of trip units provides five phase and two ground time curr...

Page 6: ...s Yes Yes Ground earth fault protection Ground fault option Yes Yes Yes Ground fault alarm No Yes d Yes d Ground fault pickup 25 100 x In c 25 100 x In c 25 100 x In c Ground fault delay I2 t at 0 625...

Page 7: ...messages alarm Overload long pickup X X X X High load alarm X N A N A N A Ground alarm N A X b X X b Remote messages trip Long delay trip X X X X Short delay trip X X X X Instantaneous trip X X X X G...

Page 8: ...OM ITS CONNECTOR DAMAGE TO INTERNAL CURRENT TRANSFORMERS MAY OCCUR DUE TO AN OPEN CIRCUIT CONDITION m CAUTION IF A RATING PLUG IS NOT INSTALLED IN THE TRIP UNIT THE UNIT WILL INITIATE A TRIP WHEN IT I...

Page 9: ...irements The cover is held in place by two cover screws Security is ensured by the insertion of a standard meter seal through the holes in both of the cover retention screws The plexiglass cover has a...

Page 10: ...etting for a time in excess of a 0 1 second delay The alarm relay will reset automatically if the ground current is less than the ground fault pickup see Figure 5 Note 4 High load alarm 520M 520MC mod...

Page 11: ...the force of the compressed spring by the permanent magnet When a tripping action is initiated the low energy trip actuator coil receives a tripping pulse from the Digitrip unit This pulse overcomes...

Page 12: ...ultiple ground scheme is shown in Figure 14 In this figure a ground fault is shown that has two possible return paths via the neutral back to its source The three neutral sensors are interconnected to...

Page 13: ...summed together at the PC board donut transformer to sense ground fault via element R5 b No jumper on secondary contacts B 6 B 7 c Neutral input if four wire is via contacts B 4 B 5 Neutral current in...

Page 14: ...3000 1 H13 3200 1 H14 630 1 H15 1250 1 H16 3150 1 H17 4000 1 H18 100 1 All secondary currents to be 1 00A nominal at full scale Insulation level 0 6 kV BIL 10 kV full wave Continuous thermal current r...

Page 15: ...ground sensing c This scheme is not applicable to four pole breakers No secondary contacts B 4 and B 5 are available on four pole breakers Do not jumper B 6 B 7 in four pole applications Ground Retur...

Page 16: ...B 7 to program the Digitrip to use element R4 c This scheme is not applicable to four pole breakers R5 R5 R5 T M2 M1 B5 B4 I 2 G I 2 G I 2 G I 2 G IG IG ig ig i 2 g i 2 G i 2 g i 2 g i 2 g N in B5 B5...

Page 17: ...s are digitized by the CHip chip The microcomputer continually digitizes these signals This data is used to calculate true rms current values which are then continually compared with the protection fu...

Page 18: ...e affected parts of the system When zone interlocking is employed a fault within the zone of protection of the breaker will cause the Digitrip 520 family of units to Trip the affected breaker immediat...

Page 19: ...models 520 520i and 520M 520Mi 520MC 520MCi trip units for use only in Magnum and Magnum DS circuit breakers eaton corporation www eaton com Figure 16 Digitrip 520 LI Figure 17 Digitrip 520 LSI Digit...

Page 20: ...rip models 520 520i and 520M 520Mi 520MC 520MCi trip units for use only in Magnum and Magnum DS circuit breakers eaton corporation www eaton com Figure 20 Digitrip 520M MLSI Figure 21 Digitrip 520M ML...

Page 21: ...7 8 9 95 1 0 t Response I2 Dependent on In In Max Amp Rating Current Sensor Rating Battery Check Reset Battery Test Step Unit Status Catalog 2 4 7 10 12 15 20 24 Short Delay Setting Short Delay Time...

Page 22: ...ound current settings are defined in multiples of In To illustrate the effect of each protection curve setting simulated time current curves are pictured on the face of the trip unit Each rotary switc...

Page 23: ...g Plug Long delay time setting There are eight available long delay time settings as illustrated in Figure 31 ranging from 2 24 seconds These settings are the total clearing times when the current val...

Page 24: ...nstantaneous Current Settings Ground fault current setting The eight ground fault current settings are labeled with values from 0 25 to 1 0 x In see Figure 36 The domestic U S models have a maximum of...

Page 25: ...ace Module BIM can be used to monitor up to 31 Digitrip 520MC trip units The acceptable addresses are 001 031 Remote master computer When desired Digitrip 520MC trip units can communicate with a BIM o...

Page 26: ...PING OPERATION WILL CAUSE DISRUPTION OF SERVICE AND POSSIBLE PERSONAL INJURY RESULTING IN THE UNNECESSARY SWITCHING OF CONNECTED EQUIPMENT m CAUTION TESTING A CIRCUIT BREAKER WHILE IT IS IN SERVICE AN...

Page 27: ...trip unit LEDs A and B function to represent sufficient battery voltage from both the single lithium cell and the six alkaline batteries respectively If either LED does not light or lights only dimly...

Page 28: ...d from the Cell A B C Suitable Conductors Low Voltage AC Current Source Primary Disconnect Stabs When Drawout Polarity and Identification A B C Suitable Conductors Low Voltage AC Current Source Primar...

Page 29: ...ip and associated Cause of Trip LEDs see Figure 15 Insulating Tab Rating Plug Door Flipped Open Use Type 1 3 N Lithium Battery Only Pull to Remove Battery Pull Out After Installation Battery installat...

Page 30: ...LE SENSOR RATING MATCHES THAT PRINTED ON THE RATING PLUG DOOR INSTALLING A RATING PLUG THAT DOES NOT MATCH THE SENSOR RATING CAN PRODUCE SERIOUS MISCOORDINATION AND OR FAILURE OF THE PROTECTION SYSTEM...

Page 31: ...gitrip 220P or 520 LI L curve 70C1296 Digitrip 220P or 520 LI I curve 70C1006 Digitrip 520 LS curve 70C1007 Digitrip 520 I curve 70C1008 Digitrip 520 G curve 70C1446 Digitrip 520MC Maintenance Mode tr...

Page 32: ...d A blue LED confirms that the function is on For the other two methods of arming the Maintenance Mode function this switch must be in the position labeled 0 1 With this setting a remote switch wired...

Page 33: ...A blue LED on the Digitrip verifies that Maintenance Mode is armed b The recommended selector switch for this low voltage application is Eaton part number 10250T1333 2E which includes a contact block...

Page 34: ...e fault and will send an interlocking signal to the main trip unit The main trip unit will begin to time out and in the event that the feeder breaker Z2 does not clear the fault the main breaker will...

Page 35: ...in Magnum and Magnum DS circuit breakers eaton corporation www eaton com Figure 49 Typical Zone Interlocking Connections with Two Main Breakers M1 M2 and a Tie Breaker T F23 C ZO ZI F22 C ZO ZI T C Z...

Page 36: ...er See Section 2 Notes Trip unit is malfunctioning Replace trip unit High inrush phase currents may cause fictitious ground pickup momentarily Connect Zout to Zin jumper to provide some time delay see...

Page 37: ...INPUT 520M ONLY Z_COM BRKCLSD K2 8 K2 9 K2 7 K2 6 K2 5 K2 4 K2 3 K2 2 K2 1 A 30 A 29 A 27 A 28 B 19 B 18 OPTIONAL AUX SWITCH 52b 52a B 17 B 16 A 22 A 21 A 19 A 20 A 26 A 25 OPTIONAL AUX SWITCH 52b 52...

Page 38: ...COM network uses a 3 pin The RS 485 Modbus uses a 4 pin connector that consists of signals A B COMmon and SHielD Three baud rates of 1200 9600 or 19200 are selectable via programming switch for the Mo...

Page 39: ...structional Leaflet IL70C1037H05 Effective October 2009 Digitrip models 520 520i and 520M 520Mi 520MC 520MCi trip units for use only in Magnum and Magnum DS circuit breakers eaton corporation www eato...

Page 40: ...and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INC...

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