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17

Model 70360

28 To remove the input shaft
assembly, use a pair of internal
snap ring pliers and remove the
shaft seal retaining ring from the
housing assembly. (See Figure 24)

29 With the retaining ring
removed, use a small press to
press the shaft seal and input shaft
assembly from the housing
assembly. (See Figure 25)

30 With the input shaft assembly
removed, disassemble the
assembly for inspection by
removing the shaft seal, washer,
retaining ring thrust washers and
bearing. (See Figure 26)

Note: The rear pump on tandem
units uses a spacer in place of shaft
seals.

31 To remove the camplate from the housing assembly, use a
9/16 in. socket or end wrench and remove the three cap
screws retaining the trunnion
coverplate assembly. Start at the
cover plate with trunnion controller
first. (See Figure 27)

32 With the retaining cap screws
removed, insert two small
screwdrivers in the notches located
in the cover plate assembly and pry upward.

33 Remove the tapered roller
bearing from the cam plate. (See
Figure 28)

Note:  In most cases this tapered
roller bearing is a slip-fit on the
camplate.

34 With the tapered bearing
removed, remove the shims from
the camplate. (See Figure 29) Use
caution not to misplace or lose
these shims. Note: These shims
may vary in thickness and are used
to adjust camplate end play.

35 Reposition the pump assembly
to remove opposite cover plate.
Repeat steps 31 through 33.

36 Use an o-ring pick or similar
tool remove the o-ring seals from
the two cover plates. (See Figure 30)

37 To remove the control side
cover plate lip seal, use a small
press and press the lip seal inward.
(See Figure 31)

38 With the camplate bearings
removed, slide the camplate toward
the control side and lift it from the
pump housing. (See Figure 32)

 Note:  The camplate control shaft
will fit out either side of the pump
housing. Be sure to note on which
side of the housing the control
shaft protrudes before removing
camplate from housing for correct
reassembly orientation.

39 Remove the thrust plate from
the camplate. The thrust plate is
reversible and either side may face
the camplate. (See Figure 33)

40 Inspect the housing
assemblies front needle bearing. If
the needles remain in their cage
and move freely, replacement
usually is not required. (See Figure
34)

41 When the needle bearing is
replaced, the numbered end of the
needle bearing must face away
from the housing and pressed to
the dimension as shown. (See
Figure 35)

Figure 24

Figure 25

Figure 26

Figure 27

Figure 28

Figure 29

Figure 30

Repair Information

Figure 31

Figure 32

Figure 33

Figure 34

1.78 mm

[.07 in.]

Numbered End

Flange End of Housing

Figure 35

Summary of Contents for 70360

Page 1: ......

Page 2: ...on Medium Duty Piston Pump Model 70360 Variable Displacement Piston Pump 40 6 cm3 r 2 48 in3 r or 49 2 cm3 r 3 00 in3 r Displacements Manual Controlled Parts and Repair Information No 6 637 January 19...

Page 3: ...should be followed to insure successful repairs Remove the pump from the application Cleanliness is extremely important Clean the port areas thoroughly before disconnecting the hydraulic lines Plug th...

Page 4: ...Tandem Piston Pumps 78363 Tandem Piston Pumps with Gear Pump B Sequential Numbering Single Pump Product Number 7 0 3 6 0 R A A Tandem Pumps Product Number 7 8 3 6 3 R A B A A B B Tools Required 9 16 7...

Page 5: ...f a righthand rotation pump 24 1 28 14 3 12 14 10 1 12 1 10 2 10 6 6 11 11 9 44 20 41 5 16 17 16 5 4 27 Shaft assembly for rear pump of tandem 27 32 24 54 54 1 53 Port D2 Port D2 53 1 20 5 16 17 4 16...

Page 6: ...ional backplates K2 1 K2 2 K2 3 K1 1 K1 2 K1 3 K3 2 K3 1 K3 3 Port A Port C1 Port C1 Port S Port C2 Port B Port A Port B 26 25 2 15 2 25 25 3 3 25 3b 22 7 8 1 8 23 7 8 1 8 38 30 31 39 29 18 19 61 40 2...

Page 7: ...1 Shaft Seal Drive fluorocarbon rubber 20 70400 620 1 Spacer Used in rear pump of tandem in place of drive shaft seal 22 1 Relief Valve for Port A Identification drawing on page 9 23 1 Relief Valve f...

Page 8: ...ring 2 20 mm Dia x 16 35 mm ID 087 in Dia x 644 in ID Mounting Kits K1 70342 905 1 Tandem Piston Pump Mounting Kit K1 1 70411 622 1 41T Coupler 33 02 mm 1 3 in long K1 2 16007 17 1 O ring 1 59 mm Dia...

Page 9: ...16032 616 Rear A Flange without Gerotor Opposite Side Porting Item 18 and 19 Cap Screw Locations Item Part No Qty Description 9 70300 603 1 Rotating Kit Assy 2 48 in3 r 70400 703 1 Rotating Kit Assy 3...

Page 10: ...ternal Relief Valve Settings Available Part Number bar PSI 32060 LA 138 2000 32060 QA 172 2500 32060 UA 207 3000 32060 WA 241 3500 32060 ZA 276 4000 32060 XA 310 4500 32060 IA 345 5000 70111 518 Seat...

Page 11: ...rtical 70360 411 C1 C4 Item 25 3a Item 25 Backplate Assembly Identification Item 25 Parts List Refer to Identification chart and drawings Item Part No Qty Description 25 See Chart Below Backplate Asse...

Page 12: ...ort C4 25 3 Port C1 25 3a 25 3b 25 3b 25 e Rear B Mount Horizontal Same Side Porting 25 a Accepts Gerotor Charge Pump Adapter 25 c Rear A Mount Same Side Porting 25 3 3 25 3b 25 3 25 3 1 25 3 2 25 3 3...

Page 13: ...50 PSI Charge Relief Valve 29 Configuration for 13 8 to 17 2 bar 200 to 250 PSI or 17 2 to 20 7 bar 250 to 300 PSI Charge Relief Valve Charge Pump Suction Port Pressure Check Port or Remote Charge Por...

Page 14: ...B 1 Spring Tapered 29 4 70400 505 1 Spring Retainer 13 8 to 17 2 bar 200 to 250 PSI Charge Relief Setting Item Part No Qty Description Rotation Displacement 29 70440 388 1 Assembly Charge Pump Adapter...

Page 15: ...41 Tooth 9 Tooth Internal 9 Tooth Internal 9 Tooth Internal 9 Tooth Internal 70442 228 15 Tooth 70442 299 41 Tooth 70442 229 41 Tooth 70442 202 15 Tooth or 70442 209 13 Tooth 70442 248 15 Tooth or 70...

Page 16: ...or high pressure type The 6 9 to 10 3 bar 100 to 150 PSI standard spring and poppet are shown on the bottom and the optional high pressure 13 7 to 20 7 bar 200 to 300 PSI spring and poppet is shown on...

Page 17: ...rectional rotation CW or CCW is identified by the location of the metering slots located on the face of the valve plates Pump input rotation should always turn into the metering slots See Figure 20 A...

Page 18: ...r lose these shims Note These shims may vary in thickness and are used to adjust camplate end play 35 Reposition the pump assembly to remove opposite cover plate Repeat steps 31 through 33 36 Use an o...

Page 19: ...of the camplate See Figure 42 9 Lubricate and install the control arm shaft seal into the control arm trunnion cover Install with the lip of the seal facing upward or to the inside of the pump See Fig...

Page 20: ...ligning it with the dowel pins located in the pump housing Use caution not to dislodge the valve plate See Figure 55 25 Lightly coat the charge pump assemblies drive key with petroleum jelly and insta...

Page 21: ...symptoms with the problem statements and follow the action steps shown in the box diagrams This will give help in correcting minor problems eliminating unnecessary machine down time Following the fau...

Page 22: ...Below Level Repair or Replace Check System Pressure Reduce System Load High OK 9 Inspect Charge Relief Valve OK 11 Inspect Charge Pump 13 Inspect Motor 12 Inspect Inlet Screen or Filter Replace Clogge...

Page 23: ...Servo Control If used OK OK OK 2 7 Defective Repair or Replace Inspect Motor 12 Replace Clogged Check Charge Pressure 10 Low OK Inspect Pump Bypass Valve If used Replace Pump Motor Defective Repair or...

Page 24: ...spect Motor 12 Inspect Inlet Screen or Filter Replace Clogged OK 8 Check Charge Pressure 10 Low OK OK Replace Pump Motor Inspect Servo Control If used OK 2 Inspect Pump Bypass Valve If used OK Defecti...

Page 25: ...outlet c open inlet to charge pump 9 Check System Pressure a See figure 3 1 for location of pressure gauge installation b consult owner operators manual for maximum system relief valve settings 10 Ch...

Page 26: ...ne over for 15 seconds 5 Replace the coil wire or return the fuel flow to the injectors Place the transmission unit in the neutral position start the engine and run it at a low idle The charge pump sh...

Page 27: ...26 Model 70360...

Page 28: ...27 Model 70360...

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