Eaton 9315, Installation Manual

Page 1: ...Powerware 9315 UPS 300 500 kVA Installation Manual ...

Page 2: ...nce when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct ...

Page 3: ... Installing the UPS 3 1 3 1 Installing the UPS Cabinet 3 1 3 2 Prepare for Installing Optional Cabinets or Accessories 3 4 3 3 Completing the Installation Checklist 3 6 4 Installing Battery Cabinets 4 1 4 1 Important Safety Instructions 4 1 5 Installing Input and Output Transformers and Input Filter Cabinets 5 1 6 Installing a Power Distribution Module 6 1 7 Installing a Remote Emergency Power Off...

Page 4: ...ing a 480 480 Vac or 600 480 Vac Input Transformer Cabinet 5 7 Figure 5 6 Installing a 480 480 Vac Input Filter Cabinet 5 8 Figure 5 7 Installing a 208 480 Vac Input Transformer Cabinet 5 9 Figure 5 8 Installing a 480 208 Vac Output Transformer Cabinet 5 10 Figure 6 1 Typical PDM Cabinet 6 1 Figure 7 1 Remote EPO Control 7 1 Figure 7 2 Remote EPO 7 2 Figure 8 1 Remote Battery Disconnect Enclosure ...

Page 5: ...onal Output Transformer optional PDM Cabinet optional requires 480 208 transformer UPS Cabinet Battery Cabinet optional Figure 1 1 Typical Powerware 9315 UPS System These basic UPS system configurations are possible A The UPS and one or more battery cabinets A The UPS battery cabinet s and a Power Distribution Module PDM A The UPS battery cabinet s and an input cabinet transformer or filter A The ...

Page 6: ...Chapter 9 contains information for installing the optional RMP A Chapter 10 contains information for installing the optional RIM A Chapter 11 contains information for installing the optional SCM A Appendix A contains important information for planning and installing your UPS system including illustrations of cabinets and optional accessories Read through each installation procedure before you begi...

Page 7: ... to system events A Also described are the RS 485 and RS 232 serial communication capabilities of the UPS system how to connect optional remote accessories to your UPS system and provides information about enabling disabling and customizing building alarms Visit www powerware com or contact your service representative for information on how to obtain copies of this manual 1 4 Getting Help If you n...

Page 8: ...Introduction 1 4 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com This page intentionally left blank ...

Page 9: ...apter 3 4 Wire the cabinets together Chapters 4 through 11 as applicable 5 Install features accessories and or options Chapters 4 through 11 as applicable 6 Complete the Installation Checklist Chapter 3 7 Have authorized service personnel perform preliminary checks and startup After wiring the UPS system to the facility power and critical load s be sure to ground the system according to local and ...

Page 10: ...ure Air inlets are in the front of the cabinet and outlets are in the top You must allow clearance in front of and above each cabinet for proper air circulation 2 2 Environment Considerations The life of the UPS system is adversely affected if the installation does not meet the following guidelines 1 The UPS system must be installed on a sealed concrete pad on a sealed concrete floor 2 The UPS sys...

Page 11: ...t Report any damage to the carrier and your service representative immediately 2 Use a forklift or other material handling equipment to move the cabinet to a convenient unpacking area Insert the forklift jacks between the foam cushions on the bottom of the unit C A U T I O N Do not tilt cabinets more than 10 from vertical 3 Set each pallet on a firm level surface allowing a minimum clearance of 4 ...

Page 12: ...Getting Started 2 4 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com This page intentionally left blank ...

Page 13: ...l sealed concrete pad or floor A If perforated floor tiles are required for ventilation place them in front of the UPS See Table N on page A 15 for equipment weight A All circuit breakers provided as part of the UPS system that employ adjustable trip mechanisms have been set to their maximum settings Based upon the energy available and other equipment located on site these settings may need to be ...

Page 14: ...ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓÓ ÓÓÓ ÓÓ ÓÓ Hidden Forklift Slots Removable I O Section Behind Door Do Not Lift Figure 3 1 Removable I O Section 1 Move UPS to final installed location using forklift jacks between foam cushions on the bottom of the unit 2 Remove hardware labeled 1 2 and 3 in Figure ...

Page 15: ...Ó ÓÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓÓ ÓÓÓ ÓÓÓÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓ ÓÓ Left Hand Door I O Wireway Rear Support Side Support Foam Cushion 4 Places Front Support 3 4 Places 2 8 Places 1 16 Places Figure 3 2 Removing Front and Rear Supports 5 Pull the foam cushions from under the UPS cabinet Discard or recycle them in a respo...

Page 16: ...S is turned off and all power sources are removed Refer to the Powerware 9315 300 500 kVA UPS Operation Manual for instructions 2 Open the doors of the UPS 3 Remove stationary right side door and set it aside for later reuse 4 Remove the air filters and set aside for later reuse 5 Remove the lower metal access panel Set the access panel and hardware aside for later reuse To prepare the UPS for wir...

Page 17: ...ÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ ÓÓÓÓ Left Side Panel Left Door TB4 Shunt UV Trip Signal Communication Panel I O Section Wireway Behind Door X Slot Communication Bay Card Slot Figure 3 3 Preparing the UPS for Ins...

Page 18: ...u should make a copy of the installation checklist before filling it out and retain the original After the installation is complete your service representative will be able to verify the operation of your UPS system and commission it to support your critical load The service representative cannot perform any installation tasks other than verifying software and operating setup parameters Service pe...

Page 19: ... and operating correctly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a sealed concrete pad or a sealed concrete floor Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment A 120V service outlet is located within 25 ft of the UPS equipment Each Remote Monitor Panel RMP is ...

Page 20: ..._______ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ _______...

Page 21: ...precautions Keep unauthorized personnel away from battery cabinets Observe these precautions when working on or around battery cabinets A Remove watches rings or other metal objects A Use tools with insulated handles A Wear rubber gloves and boots A Do not lay tools or metal parts on top of batteries or battery cabinets A Disconnect the charging source prior to connecting or disconnecting terminal...

Page 22: ...ncendie Suivre les précautions qui s imposent A Pour le remplacement utiliser le même nombre et modéle des batteries A L élimination des batteries est règlementée Consulter les codes locaux à cet effet Consider the following information before installing battery cabinets or remote battery disconnects A There is no DC disconnect device within the UPS A The DC input to the UPS is only protected by i...

Page 23: ...ional input and output transformers and input filter be sure you have prepared the UPS according to the instructions in Chapter 3 Installing the UPS The input and output transformer and input filter cabinets arrive as shown in Figure 5 1 through Figure 5 4 See Appendix A for cabinet dimensions Top View Customer Input Area Top Front View Figure 5 1 Input Transformer Cabinet 480 480V and 600 480V ...

Page 24: ...t Transformers and Input Filter Cabinets 5 2 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com Front View Top View Customer Input Area Top Figure 5 2 Five Input Filter Cabinet 480 480V ...

Page 25: ...put Transformers and Input Filter Cabinets 5 3 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com Top View Customer Input Area Front View Figure 5 3 Input Transformer Cabinet 208 480V ...

Page 26: ...t Transformers and Input Filter Cabinets 5 4 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com Top View Customer Input Area Top Front View Figure 5 4 Output Transformer Cabinet 480 208V ...

Page 27: ...s in the top of the UPS 3 Connect the cables as shown in Table 5 1 See Figure 5 5 through Figure 5 7 for location of connection points within the cabinets Table 5 1 Input Transformer and Input Filter Connection Points Single Feed Connection Point in Transformer or Input Filter Cabinet Connection point in UPS Phase Input Output A E23 E26 E1 B E24 E27 E2 C E25 E28 E3 Neutral E22 E29 E12 4 Close the ...

Page 28: ...Point in UPS Phase Input Output A E23 E26 E6 B E24 E27 E7 C E25 E28 E8 Neutral E22 E29 E12 To wire the output transformer cabinet NOTE For wiring information see drawing 164201118 1 and Table B Table F Table G and Table H in Appendix A 1 Install wiring from UPS cabinet to transformer cabinet using conduit through cable entry panel in the top of cabinet 2 Install wiring from input transformer cabin...

Page 29: ...PS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com 4 Close the UPS cabinet doors and the output transformer cabinet door AC Output to UPS AC Input to Transformer E23 E24 E25 E26 E27 E28 Ground Front Figure 5 5 Installing a 480 480 Vac or 600 480 Vac Input Transformer Cabinet ...

Page 30: ...ut Filter Cabinets 5 8 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com AC Output to UPS AC Input to Transformer E23 E24 E25 E26 E27 E28 Ground Front Figure 5 6 Installing a 480 480 Vac Input Filter Cabinet ...

Page 31: ... 5 9 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com AC Output to UPS AC Input to Transformer E23 E24 E25 E26 E27 E28 E22 E29 Input Neutral Output Neutral Front Figure 5 7 Installing a 208 480 Vac Input Transformer Cabinet ...

Page 32: ...r Cabinets 5 10 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com AC Output to UPS AC Input to Transformer E23 E24 E25 E26 E27 E28 Neutral Ground Front Figure 5 8 Installing a 480 208 Vac Output Transformer Cabinet ...

Page 33: ... needs of your facility Each panel is controlled by one 225A feeder breaker The PDM cabinet arrives as shown in Figure 6 1 and Drawing 164201118 8 on page A 35 Before installing the PDM be sure you have prepared the UPS according to the instructions in Chapter 3 Refer to the Powerware Power Distribution Module Installation and Operation Manual for PDM installation and operation NOTE This option re...

Page 34: ...Installing a Power Distribution Module 6 2 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com This page intentionally left blank ...

Page 35: ... To Other Equipment To UPS Figure 7 1 Remote EPO Control To install a Remote EPO control 1 Securely mount the Remote EPO station Recommended locations include operator s consoles or exit doors 2 Install wiring from the Remote EPO station using in conduit through the cable entry panels in either the top or bottom of the UPS 3 Connect the Remote EPO wiring as shown in Table 7 1 and Figure 7 2 Table ...

Page 36: ...edicated switch not tied into any other circuits 4 If you are installing multiple Remote EPO stations wire additional stations in parallel with the first Remote EPO 5 If required install in conduit and wiring from the Remote EPO station to trip circuitry of upstream protective devices A normally open contact is provided as shown in Figure 7 2 Remote EPO switch wiring must be in accordance with UL ...

Page 37: ...te battery disconnect should be set to the ON position for normal UPS operation when DC power is available at the UPS When service personnel are performing maintenance on the UPS or battery cabinet the switch should be set to the OFF position Consider the following information before installing the remote battery disconnect A There is no DC disconnect device within the UPS A The DC input to the UP...

Page 38: ... maximum voltage drop of 1 nominal DC link voltage at maximum current A Table 8 1 details the power cable terminations A The remote battery disconnect weighs approximately 34 kg 75 lb It has an ampere interrupting capacity AIC of 22 000 at 500 Vdc A Tightening Torque 28 7 31 1 Nm 255 275 lb in Internal Drive Hex Size 5 16 Table 8 1 Remote Battery Disconnect Power Terminations Terminal Size of Pres...

Page 39: ...mount an RMP on a desktop or on a wall wherever you have a serial interface line A maximum of two monitoring accessories RMPs Relay Interface Modules or Supervisory Contact Modules can be installed See Table 9 1 for the number of accessories permitted Figure 9 1 shows an RMP Drawing 164201118 10 on page A 37 shows the enclosure dimensions and knockout patterns Table 9 1 Optional Monitoring Accesso...

Page 40: ... a Remote Monitor Panel 9 2 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com Surface Mount for Hanging Flush Mount Wires Must be Twisted Figure 9 1 Remote Monitor Panel ...

Page 41: ... cabinet The top entry connection requires installation of in flexible conduit within the UPS Bottom entry connection requires no additional routing of conduit within the UPS 3 In the spare parts kit locate the RMP adapter cable assembly see Figure 9 2 Mate the DB 9 connector on the back of the terminal block into the DB 9 connector on the Communication Panel of the UPS see Figure 9 3 Use two scre...

Page 42: ... TB1 5 TB3 2 TB1 6 TB3 3 TB1 7 TB3 4 From RMP B if used To UPS Remarks TB1 4 TB3 5 Twisted wires 4 1 2 turns per 3 TB1 5 TB3 6 TB1 6 TB3 7 TB1 7 TB3 8 5 To check the operation of the RMP ensure that the UPS is supplying the load via inverter or bypass If the indicators on the RMP show the appropriate status then it is operating correctly If the communication link between the UPS and the RMP is not...

Page 43: ... horn silence button and hold it for 3 seconds All lamps should illuminate and the horn sounds continuously until you release the button 7 Repeat Steps 1 2 and 4 through 6 for each RMP you are installing 8 If you are installing an RIM or SCM in addition to an RMP proceed to Chapter 10 or 11 respectively otherwise secure the UPS cabinet by reversing the steps on page 3 4 ...

Page 44: ...Installing a Remote Monitor Panel 9 6 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com This page intentionally left blank ...

Page 45: ...utlines the enclosure dimensions Flush Mount Surface Mount for Hanging Continues at UPS J1 J2 J3 J4 15 Pin D Sub Connectors Relay Interface Module Figure 10 1 Relay Interface Module To install an RIM 1 Securely mount the RIM 2 Install wiring from the RIM using in conduit through the conduit entry plate in either the top or bottom of the UPS cabinet The top entry connection requires installation of...

Page 46: ...Terminal Block Bracket TB1 TB2 ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ DB 9 Connector on UPS Communication Panel Figure 10 3 Wiring ...

Page 47: ...You can order interface cables separately for connecting to the 15 Pin D Sub Connectors 6 Repeat Steps 1 through 5 for each RIM you are installing 7 If you are installing an RMP or SCM in addition to an RIM proceed to Chapter 9 or 11 respectively otherwise secure the UPS cabinet by reversing the steps on page 3 4 Table 10 1 RIM Wire Terminations From RIM A To UPS Remarks TB1 4 TB3 1 Twisted wires ...

Page 48: ...Installing a Relay Interface Module 10 4 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com This page intentionally left blank ...

Page 49: ...res Must be Twisted Figure 11 1 Supervisory Contact Module To install a SCM 1 Securely mount the SCM 2 Install wiring from the SCM using in conduit through the conduit entry plate in either the top or bottom of the UPS cabinet The top entry connection requires installation of in flexible conduit within the UPS Bottom entry connection requires no additional routing of conduit within the UPS 3 If no...

Page 50: ...Ó ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ ÓÓÓ DB 9 Connector on UPS Communication Panel Figure 11 3 Wiring an SCM to the UPS 4 Connect the SCM wiring to the terminal block using the terminations shown in Table 11 1 5 Contact your service representative for verif...

Page 51: ... addition to an SCM proceed to Chapter 9 or 10 respectively otherwise secure the UPS cabinet by reversing the steps on page 3 4 Table 11 1 SCM Wire Terminations From SCM A To UPS Remarks TB1 4 TB3 1 Twisted wires 4 1 2 turns per 3 TB1 5 TB3 2 TB1 6 TB3 3 TB1 7 TB3 4 From SCM B if used To UPS Remarks TB1 4 TB3 5 Twisted wires 4 1 2 turns per 3 TB1 5 TB3 6 TB1 6 TB3 7 TB1 7 TB3 8 ...

Page 52: ...ormal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 11 4 Supervisory Contact Module TB2 NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require external power supply Internal 24 Vdc is not capable of supplying contact current ...

Page 53: ...1118 2 Typical UPS System A 164201118 3 UPS System Oneline Configurations A 164201118 4 Oneline Drawing of UPS System A 164201118 5 Location of UPS Power Terminals A 164201118 6 UPS Cabinet A 164201118 7 Transformer Cabinets A 164201118 8 Power Distribution Module A 164201118 9 Remote Emergency Power Off A 164201118 10 Remote Monitor Panel A 164201118 11 Relay Interface Module A 164201118 12 Super...

Page 54: ... Amps 433 577 AWG or kcmil ea 3 0 3 250 3 Read and understand the following notes while planning your installation 1 Refer to national and local electrical codes for acceptable external wiring practices 2 Material and labor for external wiring requirements are to be provided by designated personnel 3 For external wiring use 90 C copper wire See the appropriate column in Table A Table B Table C or ...

Page 55: ...ctor size number per O With Filter Amps N A 560 640 N A AWG or kcmil ea N A 500 2 300 3 N A AC INPUT AC Input to UPS Rectifier from 5 Filter 3O 1 gnd Minimum conductor size number per O With Filter Amps N A 560 640 N A AWG or kcmil ea N A 500 2 300 3 N A AC INPUT AC Input to UPS Bypass or Bypass Transformer Full Load Current 3O 1 Neutral 1 gnd Minimum conductor size number per O Amps 1110 480 601 ...

Page 56: ... 1 gnd Minimum conductor size number per O Minimum conductor size number per O With Filter Amps 536 715 AWG or kcmil ea 4 0 3 350 3 Without Filter Amps 613 800 AWG or kcmil ea 250 3 400 3 Maximum amps includes full load current plus battery recharge current AC INPUT AC Input to Bypass Full Load Current 3O 1 Neutral 1 gnd Minimum conductor size number per O Amps 433 577 AWG or kcmil ea 3 0 3 250 3 ...

Page 57: ...ctor size number per O With Filter Amps N A 626 720 N A AWG or kcmil ea N A 500 2 350 3 N A AC INPUT AC Input to UPS Rectifier from 5 Filter 3O 1 gnd Minimum conductor size number per O With Filter Amps N A 626 720 N A AWG or kcmil ea N A 500 2 350 3 N A AC INPUT AC Input to UPS Bypass or Bypass Transformer Full Load Current 3O 1 Neutral 1 gnd Minimum conductor size number per O Amps 1110 480 601 ...

Page 58: ...5 4 480 300 4 0 9315 500 400 J27 1085 3 480 300 250 1 pos 1 neg 400 J27 1085 4 480 300 3 0 400 J31 1085 3 480 300 250 400 J31 1085 4 480 300 3 0 400 J37 1085 2 480 300 350 400 J37 1085 3 480 300 250 400 J37 1085 4 480 300 3 0 400 J47 1085 2 480 300 350 400 J47 1085 3 480 300 250 400 J47 1085 4 480 300 3 0 9315 400 400 J27 1085 3 420 300 4 0 1 pos 1 neg 400 J31 1085 3 420 300 300 400 J31 1085 4 420...

Page 59: ...le F and E for power cable terminations and Table H for conduit requirements Drawing 164201118 5 shows the location of the power cable terminals inside the UPS Refer to Chapter 5 in this manual for location of the power cable terminals inside the transformer cabinets Table F UPS Cabinet Power Cable Terminations Terminal Function Terminal Function Size of Pressure Termination Tightening Torque N M ...

Page 60: ...former 208 480 as applicable E26 Phase A 4 2 600 kcmil 56 5 500 1 2 E27 Phase B 4 2 600 kcmil 56 5 500 1 2 E28 Phase C 4 2 600 kcmil 56 5 500 1 2 E29 Neutral 4 2 600 kcmil 56 5 500 1 2 AC Input to Input Isolation Transformer 600 480 as applicable E23 Phase A 4 2 600 kcmil 56 5 500 1 2 E24 Phase B 4 2 600 kcmil 56 5 500 1 2 E25 Phase C 4 2 600 kcmil 56 5 500 1 2 AC Output from Input Isolation Trans...

Page 61: ...W 2 Table H Power Cable Conduit Requirements Terminal 9315 500 9315 400 Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits UPS Input A B C Gnd 4 3 in 3 4 2 5 in 3 Input Transformer 480 480 A B C Gnd 4 3 in 3 4 2 5 in 3 Input Transformer Input Conduit 208 480 A B C Gnd 5 3 in 5 N A N A N A Input Transform...

Page 62: ...0 Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits 5 Input Filter Output Conduit 480 480 A B C Gnd 4 3 in 3 N A N A N A Bypass A B C Gnd 5 3 in 3 5 2 5 in 3 Bypass Input Transformer Dual Feed Input Conduit A B C Gnd 5 3 in 5 N A N A N A Bypass Input Transformer Dual Feed Output Conduit A B C Gnd 4 3 in...

Page 63: ...on Manual S 164201118 Rev H www powerware com 8 When using 65 KAIC or higher rated breakers secure cables as shown in figure below Wrap line cables together with nominal 3 8 inch 9 5mm nylon rope or rope having a minimum tensile strength of 2000 pounds 8896 N Wrap line cables at 6 inches 152 mm and 12 inches 305 mm from the line terminals with five wraps Wrap each additional 6 inch 152 4 mm interv...

Page 64: ...480 95 6 24 1 107 9 27 2 500 kVA 480 480 119 5 30 1 134 9 34 0 500 kVA 600 600 122 9 31 0 138 3 34 9 Worst case scenario heat rejection data to ensure cooling capacity includes losses from filters and transformers 5 Recommended minimum clearance over the UPS module is 304 8 mm 12 in Required for cooling air exhaust approximately 1420 liter sec 3000 cfm 6 Battery voltage is computed at 2 volts per ...

Page 65: ... Table J in accordance with the National Electrical code ANSI NFPA 70 2 Source protection for the optional input transformer should be treated as if you were supplying a three phase transformer to allow for transformer magnetization inrush current 3 Source protection for the AC input should be treated as if you were supplying a three phase transformer to allow for filter inrush current 4 Source pr...

Page 66: ...iteria for both Table L Maximum Output Circuit Breaker Ratings Powerware 9315 System Output Voltage Rating 208V 400V 480V 600V Model 300 N A 600 N A N A Model 400 N A 800 N A N A Model 400 1600 N A 600 400 Model 500 N A N A 800 500 9 Table M lists the maximum rating for remote battery disconnect circuit breakers Table M Maximum Remote Battery Disconnect Circuit Breaker Ratings Powerware 9315 Syste...

Page 67: ...stalled UPS Cabinet Powerware 9315 400 400 400 System 2812 6200 2767 6100 UPS Cabinet Powerware 9315 500 480 480 System 2812 6200 2767 6100 UPS Input Transformer Cabinet 480 480 1860 4100 1814 4000 UPS Input Transformer Cabinet 208 208 1860 4100 1814 4000 UPS Input Transformer Cabinet 600 600 1860 4100 1814 4000 UPS Output Transformer Cabinet 208 208 1860 4100 1814 4000 UPS 5 Input Filter Cabinet ...

Page 68: ...O REMOTE EPO RTN ON BYPASS RTN BATTERY CONT RTN ON INV RTN NOTICE RTN ALARM RTN Communications Panel 15 of 19 Customer Information A 16 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com NOTE All building alarm inputs or remote features require an isolated normally open contact or switch rated at 24 VDC 20 mA minimum connected between the alarm input and c...

Page 69: ...ated by a remote contact closure 8 BLDG ALARM 4 RTN 9 BLDG ALARM 5 Programmable UPS alarm Activated by a remote contact closure 10 BLDG ALARM 5 RTN 11 BLDG ALARM 6 Programmable UPS alarm Activated by a remote contact closure 12 BLDG ALARM 6 RTN Table P Communication Panel Inputs and Outputs TB2 Pin Name Description 1 REMOTE EPO Contacts used to activate remote EPO of UPS 2 REMOTE EPO RTN 3 4 ON IN...

Page 70: ...24 volts 1 amp minimum 2 Refer to Table Q Table R and Table S and to applicable chapters for information about installing control wiring for options and accessories Table Q Control Wiring Terminations Terminal Description Terminal Function TB1 Terminal Block Building Alarms optional up to 6 Generator Interface TB1 TB2 TB2 Terminal Block Remote EPO On Inverter Monitoring On Bypass Monitoring Summar...

Page 71: ... The Remote EPO feature opens all breakers and contactors in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS Table S Remote EPO 1 TB2 2 REMOTE EPO SWITCH TWISTED WIRES 2 Remote EPO switch rating is 24 VDC 1 Amp minimum if supplied by user NOTE This switch must be a dedicated switch not tied into any ...

Page 72: ...ion A 20 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com 1 Table T lists the battery shunt trip and UV trip wiring requirements Table T Battery Shunt Trip or UV Trip Wiring Requirements ST UV TB4 Points 1 2 1 3 Output Max Pulse 220 VA instantaneous 40 VA Wiring 12 22AWG 12 22AWG 2 There is no DC disconnect device within the UPS 3 The DC input to the UPS...

Page 73: ... 164201118 Rev H www powerware com DESCRIPTION DATE DRAWING NO TYPICAL UPS SYSTEM SHEET REVISION C 164201118 2 1 of 1 101598 BATTERY CABINET CABINET UPS optional INPUT CABINET Transformer or Filter optional OUTPUT TRANSFORME R optional PDM CABINET optional requires 480 208 transformer ...

Page 74: ...n A 22 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com Table U UPS System Oneline Configurations Oneline Drawing 164201118 4 Powerware 9315 Vin Vout Input Transformer Output Transformer Sheet 1 400 500 480 480 N A N A 300 400 400 400 N A N A Sheet 2 400 500 480 480 Isolation Delta in Delta out N A Sheet 2 500 600 600 Isolation Delta in Delta out N A She...

Page 75: ... CONTACTOR OUTPUT FILTER K3 OUTPUT TRANSFORMER Y BATTERY FUSE E1 3 ROTATION NOTE 1 Optional jumper for single feed Use terminals E6 E7 and E8 for connection See Table A Table D Table C or Table D row for wire rating NOTE 2 A bypass neutral feeder must be supplied when the output neutral is used If no bypass neutral is supplied the output neutral is to be bonded to ground through a minimum 3 0 copp...

Page 76: ...ble P Table Q and Table R INVERTER OUTPUT CONTACTOR OUTPUT FILTER K3 OUTPUT TRANSFORMER Y BATTERY FUSE E23 25 ROTATION TRANSFORMER E1 3 3 OR 4 WIRE A B C E26 28 NOTE 1 A bypass neutral feeder must be supplied when the output neutral is used If no bypass neutral is supplied the output neutral is to be bonded to ground through a minimum 3 0 copper conducter AC INPUT TO BYPASS 3 WIRE A B C 164201118 ...

Page 77: ... TRANSFORMER Y BATTERY FUSE E23 25 ROTATION TRANSFORMER E1 3 3 OR 4 WIRE A B C E26 28 AC INPUT TO BYPASS 3 WIRE A B C 164201118 4 ISOLATION DELTA IN DELTA OUT OPTIONAL FILTER TRAP UPS SYSTEM WITH OPTIONAL 5 INPUT FILTER 480V INPUT CABINET OPTIONAL INPUT FILTER E NOTE 2 See Figure 164201118 3 to determine when an input transformer is required NOTE 1 A bypass neutral feeder must be supplied when the...

Page 78: ...le P Table Q and Table R TRANSFORMER DC INPUT SOURCE AUTO 480 208 E23 E25 E26 E28 E29N E29N INPUT E23 E25 E26 E28 E29N E29N 208 480 Y Y AC OUTPUT FUSE TO CRITICAL LOAD INPUT FILTER E6 E8 E12N E9 E11 E12N OUTPUT CONTACTOR OUTPUT FILTER K3 OUTPUT TRANSFORMER Y D G C A E NOTE 2 See Figure 164201118 3 to determine when an input transformer is required NOTE 1 A bypass neutral feeder must be supplied wh...

Page 79: ...UT SOURCE AUTO 480 208 E23 E25 E26 E28 E29N E29N INPUT E23 E25 E26 E28 E29N E29N 208 480 Y Y AC OUTPUT FUSE TO CRITICAL LOAD E23 E25 E26 E28 E29N E29N ISOLATION TRANSFORMER INPUT 208 480 Y Y RECTIFIER BYPASS INPUT CABINET OPTIONAL AC INPUT TO BYPASS 3 WIRE A B C ROTATION INPUT FILTER OUTPUT CONTACTOR OUTPUT FILTER K3 OUTPUT TRANSFORMER Y A B C D E F G NOTE 2 See Figure 164201118 3 to determine whe...

Page 80: ...MUNICATION PANEL PORT 2 DB 25 RS 232 CONNECTION DESCRIPTION DATE DRAWING NO SHEET REVISION G LOCATION OF UPS POWER TERMINALS 1 of 1 020604 AC OUTPUT E9 E10 E11 TB4 SHUNT UV TRIP SIGNAL 164201118 5 I O SECTION WIREWAY ISOLATED GROUND OPTIONAL X SLOT COMMUNICATION BAY CARD SLOT Customer Information A 28 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 81: ...millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION A 164201118 6 UPS CABINET 1 of 2 010198 Customer Information A 29 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 82: ...millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION A 164201118 6 UPS CABINET 2 of 2 010198 Customer Information A 30 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 83: ...VIEW INPUT ISOLATION TRANSFORMER CABINET 480 480 and 600 480 TRANSFORMER CABINETS 449 5 17 7 282 11 1 58 9 2 3 1253 8 49 4 696 27 4 1870 73 6 1200 47 2 713 4 28 1 200 7 9 243 3 9 6 26 9 1 21 0 83 57 5 2 26 Customer Information A 31 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 84: ... VIEW TRANSFORMER CABINETS 449 5 17 7 282 11 1 58 9 2 3 1253 8 49 4 696 27 4 1870 73 6 1200 47 2 713 4 28 1 200 7 9 243 3 9 6 26 9 1 21 0 83 57 5 2 26 5 INPUT FILTER CABINET 480 480 164201118 7 Customer Information A 32 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 85: ...TION TRANSFORMER CABINET 208 480 SIDE VIEW 164201118 7 449 5 17 7 282 11 1 91 3 6 1021 40 2 1211 4 47 7 1203 47 4 1870 73 6 26 1 200 7 9 200 7 9 200 7 9 1200 47 2 713 4 28 1 243 3 9 6 57 5 2 26 21 0 83 22 0 87 56 2 2 710 28 762 30 Customer Information A 33 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 86: ... 164201118 7 449 5 17 7 282 11 1 91 3 6 1021 40 2 1211 4 47 7 1203 47 4 1870 73 6 26 1 200 7 9 200 7 9 200 7 9 1200 47 2 713 4 28 1 243 3 9 6 57 5 2 26 21 0 83 22 0 87 56 2 2 710 28 762 30 OUTPUT AUTO TRANSFORMER CABINET 480 208 Customer Information A 34 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 87: ...V Square D Type NQOM442M225IG NL Branches QO Plug On and QOB Bolt On Circuit Breaker 15 70A 1 Pole 15 100A 2 and 3 Pole 125A 2 Pole Grounding Stud Grounding Stud A E1 B E2 C E3 Neutral E4 PB2 Optional Input Ground 2 6 350 KCM Customer Information A 35 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 88: ...ides TO UPS TO OTHER EQUIPMENT Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION A 164201118 9 REMOTE EMERGENCY POWER OFF 1 of 1 010198 Customer Information A 36 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 89: ...0 100 1 3 94 74 7 2 94 171 5 6 75 KNOCKOUTS PROVIDED ON FIVE SURFACES BE TWISTED FLUSH MOUNT SURFACE FOR HANGING 14 18 gauge Dimensions are in millimeters inches MOUNT DESCRIPTION DATE DRAWING NO SHEET REVISION A 164201118 10 REMOTE MONITOR PANEL 1 of 1 010198 285 7 11 25 7 75 75 197 47 8 50 216 58 Customer Information A 37 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H...

Page 90: ...8 7 75 FOR HANGING WIRING CONDUIT AND WIRING SUPPLIED BY CUSTOMER Maximum distance between RIM and UPS not to exceed 500 feet Wires must be twisted Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION A 164201118 11 RELAY INTERFACE MODULE 1 of 2 010198 Customer Information A 38 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 91: ... 215 9 8 50 171 5 6 75 74 6 2 94 100 0 3 94 Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION A 164201118 11 RELAY INTERFACE MODULE 2 of 2 010198 Customer Information A 39 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 92: ...15 9 8 50 100 1 3 94 74 7 2 94 171 5 6 75 KNOCKOUTS PROVIDED ON FIVE SURFACES BE TWISTED FLUSH MOUNT SURFACE FOR HANGING Dimensions are in millimeters inches MOUNT DESCRIPTION DATE DRAWING NO SHEET REVISION A 164201118 12 SUPERVISORY CONTACT MODULE 1 of 1 010198 285 7 11 25 75 197 47 8 50 216 58 Customer Information A 40 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H ww...

Page 93: ...NNECT SWITCH 1 of 2 010198 ENCLOSURE HAS NO KNOCKOUTS KNOCKOUTS TO BE DETERMINED AT TIME OF INSTALLATION ENCLOSURE FOR K1200 BREAKERS WEIGHT 75 LBS 34 KG Customer Information A 41 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 94: ...ING NO SHEET REVISION A 164201118 13 BATTERY DISCONNECT SWITCH 2 of 2 010198 TYPE K1200 BREAKER OUTLINE Customer Information A 42 EATON Powerware 9315 UPS 300 500 kVA Installation Manual S 164201118 Rev H www powerware com ...

Page 95: ...nstallation Manual S 164201118 Rev H www powerware com Table V Recommended Installation Parts and Tool Not Supplied by Powerware Part Size Quantity Manufacturer Part Number Notes Long Barrel 2 Hole Lug 350 MCM As required Thomas Betts 54872BE Color Code Red Die Code 71 Bolt Grade 5 1 2 x 2 inch 1 N A N A Quantity per lug hole Flat Washer 1 2 inch 1 N A N A Lock Washer 1 2 inch 1 N A N A Nut 1 2 in...

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