Eaton 9393PM, User And Installation Manual

Page 1: ...Sync Control for Eaton 9395P and 93PM User s and Installation Guide...

Page 2: ...ARNING This is a product for commercial and industrial application in the second environment Installation restrictions or additional measures may be needed to prevent disturbances 2015 Eaton Corporati...

Page 3: ...al and Installation Considerations 8 2 2 2 Eaton Sync Control Wiring Preparation 10 2 3 Inspecting and Unpacking the Eaton Sync Control 10 3 Eaton Sync Control Installation 11 3 1 Installation and Wir...

Page 4: ...t critical load buses could become out of phase with each other This condition occurs if suitable bypass sources are not available or if the bypass sources feeding each system are not in sync with eac...

Page 5: ...cabinet and options or accessories installed The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECRICAL SHOCK Indicates that a risk of...

Page 6: ...PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the Eaton Sync Control WARNING To reduce the risk of fire or electric shock install this equipment in a temperature and humidity controlled in...

Page 7: ...n including UPS cabinet controls functions of the UPS standard features and optional accessories procedures for starting and stopping the UPS and information about maintenance and responding to system...

Page 8: ...e 2 2 Preparing the Site For the Eaton Sync Control to operate at peak efficiency the installation site must meet the environmental parameters outlined in the applicable Eaton 9395P or Eaton 93PM User...

Page 9: ...Eaton 9395P and 93PM 9 User s and Installation Guide Figure 2 1 Eaton Sync Control dimensions front view Dimensions are in millimetres inches Figure 2 2 Eaton Sync Control dimensions top Dimensions ar...

Page 10: ...ing between the Eaton Sync Control and the UPS run cables separate from any power cables to minimize risk for inducted noise to the control signals The Eaton Sync Control can be installed up to a maxi...

Page 11: ...ation See Figure 2 1 on page 9 for mounting hole dimensions and Figure 2 2 on page 9 for cable entrance locations 2 Unfasten the front door latches and swing the door open 3 Complete all control wirin...

Page 12: ...ac Building Alarm 1 See Note TB3 1 TB1 54 1 5 24Vdc Twisted pair Building Alarm 1 Return TB3 2 TB1 55 1 5 24Vdc On Bypass N O TB2 5 TB1 52 1 5 24Vdc Twisted pair On Bypass Common TB2 6 TB1 51 1 5 24Vd...

Page 13: ...ltage A System B 1 Bypass Phase A TB1 87 1 5 400Vac Bypass Voltage B System B 1 Bypass Phase B TB1 88 1 5 400Vac Bypass Voltage C System B 1 Bypass Phase C TB1 89 1 5 400Vac Output Voltage A System B...

Page 14: ...1 5 Twisted pair Common Return TB1 62 1 5 UPS System B Active Master Source TB1 64 1 5 Twisted pair Common Return TB1 62 1 5 UPS System A Synchronized to Load B TB1 65 1 5 Twisted pair Common Return...

Page 15: ...S System B Sync Control Alarm NO UPS System B Sync Control Alarm Return Common Return UPS System A Active Master Source UPS System B Active Master Source UPS System A Synchronized to Load B UPS System...

Page 16: ...c Control for Eaton 9395P and 93PM 16 User s and Installation Guide Figure 3 3 Eaton 9395P UPS TB6 Terminal Block Detail Figure 3 4 Eaton 9395P UPS 500 600 kVA Interface Locations for Eaton Sync Contr...

Page 17: ...The fuse rating shall be 5A slow blow The output voltage phase A B and C are connected to the Eaton Sync Control from the system output switchgear The circuit diagram above shows the interconnecting...

Page 18: ...B1 terminal block wiring detail Figure 3 8 on page 23 shows the sync control interface of the 93PM Figure 3 9 on page 23 shows the typical locations of the UPS Inputs Outputs and X11 terminal blocks F...

Page 19: ...Twisted pair Building Alarm 1 Return Input1 pin9 TB1 55 1 5 24Vdc On Bypass N O Output pin2 TB1 52 1 5 24Vdc Twisted pair On Bypass Common Output pin3 TB1 51 1 5 24Vdc Function From UPS System B To Sy...

Page 20: ...Bypass Voltage A System B 1 Bypass Phase A TB1 87 1 5 400Vac Bypass Voltage B System B 1 Bypass Phase B TB1 88 1 5 400Vac Bypass Voltage C System B 1 Bypass Phase C TB1 89 1 5 400Vac Output Voltage A...

Page 21: ...r Common Return TB1 62 1 5 UPS System B Active Master Source TB1 64 1 5 Twisted pair Common Return TB1 62 1 5 UPS System A Synchronized to Load B TB1 65 1 5 Twisted pair Common Return TB1 62 1 5 UPS S...

Page 22: ...arm Return Common Return UPS System A Active Master Source UPS System B Active Master Source UPS System A Synchronized to Load B UPS System B Synchronized to Load A Common Return Load Sync Enabled Jum...

Page 23: ...95P and 93PM 23 User s and Installation Guide Figure 3 8 Eaton 93PM UPS Sync Control Interface of a the 100 kW to 200 kW Frame and b 50 kW Frame Figure 3 9 Eaton 93PM UPS 160 200 kW Interface Location...

Page 24: ...Sync Control for Eaton 9395P and 93PM 24 User s and Installation Guide Figure 3 10 Eaton 93PM UPS X11 Terminal Block Detail...

Page 25: ...The fuse rating shall be 5A slow blow The output voltage phase A B and C are connected to the Eaton Sync Control from the system output switchgear The circuit diagram above shows the interconnecting...

Page 26: ...verter phase relationship so that the two system outputs can maintain synchronization with each other To establish the synchronization reference each system provides bypass sensing voltage and output...

Page 27: ...of the bypass sources become unavailable or the two bypass sources are no longer in synchronization with each other 2 If one UPS system loses its critical load bus voltage sensing each system synchro...

Page 28: ...r system See Figure 4 3 and Table 4 1 for the location and explanation of the controls and indicators on the Eaton Sync Control 1 Place both UPS systems in normal operating mode Refer to the applicabl...

Page 29: ...the Preferred Source Selector switch is not set to the corresponding position 4 UPS SYSTEM A SYNCHORONISED TO LOAD B When illuminated indicates that UPS System A is in the non master system mode and i...

Page 30: ...bypass sources are no longer in synchronization the yellow Synchronized To Load indicator illuminates for the non master system 4 4 Customer Monitoring The operating status of the Eaton Sync Control i...

Page 31: ...damage More frequent intervals are recommended if the equipment is subjected to highly repetitive operations DANGER This equipment contains LETHAL VOLTAGES All repairs and service should be performed...

Page 32: ...electrical or electronic equipment in the trash For proper disposal contact your local collecting recycling reuse or hazardous waste center and follow the local legislation These symbols indicate on...

Page 33: ...installation commissioning repair alternation or ambient conditions of the equipment do not fulfill the requirements specified in the documentation delivered with the unit and other relevant document...

Page 34: ...nsing Electrical Rated voltage Un 400 V Rated operational voltage Ue 500 V Rated insulation voltage Ui 600 V Rated impulse withstand voltage Uimp 2500 V Rated current of the assembly InA 10 A Rated cu...