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Eaton 9395 UPS, Installation And Operation Manual


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TABLE OF CONTENTS

Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual  

S

  164201725 Rev 4

 www.eaton.com/powerquality

iii

7.2

Using the Control Panel

7-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.1

Status Indicators

7-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.2

System Events

7-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.3

Using the LCD and Pushbuttons

7-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.4

Using the Menu

7-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.5

Mimic Screen

7-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.6

Display Menu Operation

7-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.7

Load Off Screen

7-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.2.8

System Status Screen and Controls

7-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3

Single UPS Operation

7-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.1

Starting the UPS in Online Mode

7-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.2

Enable Energy Saver SystemMode from the UPS Command Menu

7-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.3

Disable Energy Saver System Mode from the UPS Command Menu

7-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.4

Start Energy Saver System High Alert Mode from the UPS Command Menu

7-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.5

Enable Variable Module Management System Mode from the UPS Command Menu

7-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.6

Disable Variable Module Management System Mode from the UPS Command Menu

7-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.7

Start Variable Module Management System High Alert Mode from the UPS Command Menu

7-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.8

Starting the UPS in Bypass Mode

7-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.9

Enable Energy Saver SystemMode from the Bypass Command Menu

7-18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.10

Disable Energy Saver System Mode from the Bypass Command Menu

7-19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.11

Start Energy Saver System High Alert Mode from the Bypass Command Menu

7-19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.12

Enable Variable Module Management System Mode from the Bypass Command Menu

7-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.13

Disable Variable Module Management System Mode from the Bypass Command Menu

7-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.14

Start Variable Module Management System High Alert Mode from the Bypass Command Menu

7-21

. . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.15

Starting the UPMs

7-21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.16

Starting a Single UPM

7-23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.17

Transfer from Online to Bypass Mode

7-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.18

Transfer from Bypass to Online Mode

7-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.19

Transfer from Online to Bypass Mode and Shut Down UPMs

7-25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.20

Single UPM Shutdown

7-26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.21

Single UPM Restart

7-26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.22

UPS and Critical Load Shutdown

7-27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.23

Charger Control

7-27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.24

Using the UPS LOAD OFF Pushbutton or Command

7-28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.3.25

Using the Remote Emergency Power-off Switch

7-29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4

Multiple UPS Distributed Bypass Operation

7-31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.1

Starting the Distributed Bypass System in Online Mode

7-31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.2

Enable Energy Saver SystemMode from the UPS Command Menu

7-32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.3

Disable Energy Saver System Mode from the UPS Command Menu

7-33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.4

Start Energy Saver System High Alert Mode from the UPS Command Menu

7-33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.5

Enable Variable Module Management System Mode from the UPS Command Menu

7-34

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.6

Disable Variable Module Management System Mode from the UPS Command Menu

7-34

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.7

Start Variable Module Management System High Alert Mode from the UPS Command Menu

7-35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.8

Starting the Distributed Bypass System in Bypass Mode

7-35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.9

Enable Energy Saver SystemMode from the Bypass Command Menu

7-36

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.10

Disable Energy Saver System Mode from the Bypass Command Menu

7-37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.11

Start Energy Saver System High Alert Mode from the Bypass Command Menu

7-37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.12

Enable Variable Module Management System Mode from the Bypass Command Menu

7-38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.13

Disable Variable Module Management System Mode from the Bypass Command Menu

7-38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.14

Start Variable Module Management System High Alert Mode from the Bypass Command Menu

7-39

. . . . . . . . . . . . . . . . . . . . . . . . . 

7.4.15

Starting the UPS UPMs

7-39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Summary of Contents for 9395 UPS

Page 1: ...Powerware Series Eaton 9395 UPS Plus 1 UPS and 825 550 UPS 450 825 kVA Installation and Operation Manual For use with Two UPM 450 550 kVA Three UPM 650 825 kVA and Plus 1 650 825 kVA UPS Models...

Page 2: ......

Page 3: ...Powerware Series Eaton 9395 UPS Plus 1 UPS and 825 550 UPS 450 825 kVA Installation and Operation Manual For use with Two UPM 450 550 kVA Three UPM 650 825 kVA and Plus 1 650 825 kVA UPS Models...

Page 4: ...G This is a product for restricted sales distribution to informed partners EN IEC 62040 2 Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances Eaton P...

Page 5: ...itoring and Communication 1 7 1 3 Battery System 1 8 1 4 Basic System Configurations 1 8 1 5 Using This Manual 1 9 1 6 Conventions Used in This Manual 1 9 1 7 Symbols Controls and Indicators 1 10 1 8...

Page 6: ...l Powerware Hot Sync CAN Bridge Card 5 1 5 2 Installing Distributed Bypass Control Wiring 5 4 5 3 Installing an Optional Remote Monitor Panel II 5 9 5 4 Installing an Optional Relay Interface Module I...

Page 7: ...mmand Menu 7 21 7 3 15 Starting the UPMs 7 21 7 3 16 Starting a Single UPM 7 23 7 3 17 Transfer from Online to Bypass Mode 7 24 7 3 18 Transfer from Bypass to Online Mode 7 24 7 3 19 Transfer from Onl...

Page 8: ...eNotify Service 8 2 8 2 1 eNotify Service Features 8 2 8 2 2 Installing eNotify Service 8 2 8 3 Eaton LanSafe Power Management Software 8 3 8 4 Remote Notification 8 3 8 5 Terminal Mode 8 4 8 5 1 Disp...

Page 9: ...gure 3 18 UPS Cabinet as Shipped on Pallet UPM Section Two UPM 3 32 Figure 4 1 Removing the ISBM Section Left Side Shipping Bracket 4 2 Figure 4 2 Removing the ISBM Section Right Side Shipping Bracket...

Page 10: ...39 Typical Battery Interface Connection Separate Battery System 4 46 Figure 4 40 X Slot Communication Bays 4 47 Figure 4 41 REPO Switch 4 48 Figure 4 42 Normally Open REPO Switch Wiring 4 49 Figure 4...

Page 11: ...e UPM Separate Rectifier Feed Separate Battery Dual Feed Configuration Momentary Static Switch 6 26 Figure 6 22 Plus 1 UPS System Four UPM Separate Rectifier Feed Separate Battery Dual Feed Configurat...

Page 12: ...re 8 1 Optional X Slot Cards 8 2 Figure 8 2 Sample Event History Log 8 6 Figure 8 3 Remote Monitor Panel II Front Panel 8 7 Figure 8 4 Relay Interface Module II Customer Interface Connectors J1 throug...

Page 13: ...ed bypass system see paragraph 1 2 5 The Eaton 9395 online power protection system is used to prevent loss of valuable electronic information minimize equipment downtime and minimize the adverse effec...

Page 14: ...peration Manual S 164201725 Rev 4 www eaton com powerquality 1 2 UPM SECTION ISBM or IOM SECTION Figure 1 1 Eaton 9395 Three UPM UPS 650 825 kVA UPM SECTION FI UPM ISBM or IOM SECTION Figure 1 2 Eaton...

Page 15: ...tion Manual S 164201725 Rev 4 www eaton com powerquality 1 3 UPM SECTION ISBM or IOM SECTION Figure 1 3 Eaton 9395 825 550 Two UPM UPS 450 550 kVA UPM SECTION ISBM or IOM SECTION Figure 1 4 Eaton 9395...

Page 16: ...ts in the UPS are available to connect the facility s alarm system contacts Some system configurations may limit the number of inputs available The UPS uses these inputs to monitor the building alarms...

Page 17: ...ts to a single feed configuration The kit consists of jumpers and bus bar extensions for each phase and the hardware required for installation 1 2 4 Separate Rectifier Input The UPS can be supplied wi...

Page 18: ...ow the capacity of the UPMs minus the capacity of one UPM Under normal conditions the UPMs in the UPS share the load equally If one or more UPMs becomes unavailable and the load is at or below the cap...

Page 19: ...the High Alert command is received during the one hour the one hour timer will be restarted 1 2 11 Monitoring and Communication S Remote Monitor Panel II RMP II An optional RMP II contains backlit st...

Page 20: ...ne common battery system with a battery disconnect S Single 825 550 UPS with two common battery UPMs and a standalone common battery system with a battery disconnect S Single UPS with three separate b...

Page 21: ...ure before beginning the procedure Perform only those procedures that apply to the UPS system being installed or operated 1 6 Conventions Used in This Manual This manual uses these type conventions S...

Page 22: ...in the trash For proper disposal contact your local recycling reuse or hazardous waste center 1 8 For More Information Refer to the Eaton 9390 and 9395 Sync Control Installation and Operation Manual f...

Page 23: ...ith any of the following S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the information in this manual S A question this manual does not answer Pleas...

Page 24: ...INTRODUCTION Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 1 12 This page intentionally left blank...

Page 25: ...ecautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber gloves and boots S ELE...

Page 26: ...rt forks partially into the base to move the cabinet S Forks may be partially inserted into the front or rear forklift slots for minor positioning if the forks are kept in a horizontal position with n...

Page 27: ...Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 2 1 Section I Installation...

Page 28: ...Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 2 2...

Page 29: ...ed Use the procedures and illustrations in paragraph 3 2 and Chapter 4 to create a logical plan for installing the system 3 2 Preparing the Site For the UPS system to operate at peak efficiency the in...

Page 30: ...1607 IOM 599 1321 490 1181 UPM Three UPM 1699 3745 1628 3590 Eaton 9395 825 825 ISBM MSS 652 1437 588 1297 ISBM CSS 797 1757 729 1607 IOM 599 1321 490 1181 UPM Three UPM 1699 3745 1628 3590 NOTE MSS...

Page 31: ...sec 3200 cfm With Field Installed UPM Approximately 2265 liter sec 4800 cfm 480 480 88 22107 Eaton 9395 825 500 500 kVA CSS 400 400 96 24318 480 480 97 24563 Eaton 9395 825 550 550 kVA CSS 400 400 106...

Page 32: ...nstallation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 4 Dimensions are in millimeters inches Figure 3 1 UPS Cabinet Dimensions Three UPM Front View Dimensions are in millimet...

Page 33: ...on 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 5 Figure 3 3 UPS Cabinet Dimensions Right Side View Dimensions are in millimeters inches Figure...

Page 34: ...nstallation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 6 Dimensions are in millimeters inches Figure 3 5 UPM Section Dimensions Three UPM Front View Dimensions are in millimet...

Page 35: ...A Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 7 Front Dimensions are in millimeters inches Figure 3 7 ISBM Section Dimensions Top View Front Dimensions are in mill...

Page 36: ...llation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 8 Front Dimensions are in millimeters inches Figure 3 9 UPM Section Dimensions Three UPM Top View Front Dimensions are in mi...

Page 37: ...eration Manual S 164201725 Rev 4 www eaton com powerquality 3 9 Dimensions are in millimeters inches CG CG Figure 3 11 ISBM Section Center of Gravity Momentary Static Switch Dimensions are in millimet...

Page 38: ...allation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 10 Dimensions are in millimeters inches CG CG Figure 3 13 UPM Section Center of Gravity Three UPM Dimensions are in millime...

Page 39: ...wiring only If wire is run in an ambient temperature greater than 30 C higher temperature wire and or larger size wire may be necessary Wire sizes are based on using the specified breakers S Wire amp...

Page 40: ...neutral to ground bonding jumper be installed in the UPS S The ISBM and UPM sections are shipped with debris shields covering the ventilation grills on top of the sections Do not remove the debris shi...

Page 41: ...ect overcurrent protection input battery and output breakers according to the UPS nameplate rated for either 80 or 100 S Follow all applicable NEC and local codes For three UPM external wiring require...

Page 42: ...Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 938 782 1083 902 1191 992 Minimum Conductor Size Number per Phase AWG or kcmil each 400 4 500 3 500 5 500 4 500 5 500 5 DC Input from Battery Disco...

Page 43: ...902 1191 992 Minimum Conductor Size Number per Phase AWG or kcmil each 400 4 500 3 500 5 500 4 500 5 500 5 DC Input from Each Battery Disconnect to Each UPS UPM 1 Positive 1 Negative C Amps per UPM 5...

Page 44: ...Number per Phase AWG or kcmil each 500 4 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 650 541 722 601 794 662 Minimum Conductor Size Number per Phase AWG or k...

Page 45: ...il each 500 4 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 650 541 722 601 794 662 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 DC Input fro...

Page 46: ...Table 3 8 Separate Rectifier Input UPM Ratings and External Wiring Requirements for the Three UPM Eaton 9395 825 650 9395 825 750 and 9395 825 825 and the Two UPM Eaton 9395 825 450 9395 825 500 9395...

Page 47: ...m lb ft Stud AC Input to UPM Section E1A UPM 1 E1A UPM 2 E1A UPM 3 E1A UPM 4 Phase A 3 stud mounting 14 2 10 4 M8 E2A UPM 1 E2A UPM 2 E2A UPM 3 E2A UPM 4 Phase B 3 stud mounting 14 2 10 4 M8 E3A UPM 1...

Page 48: ...M12 AC Input to Bypass E6 Phase A 6 2 bolt mounting 76 56 M12 E7 Phase B 6 2 bolt mounting 76 56 M12 E8 Phase C 6 2 bolt mounting 76 56 M12 AC Output to Critical Load E9 Phase A 6 2 bolt mounting 76...

Page 49: ...ns are not applicable to IOM configurations Table 3 13 Recommended Installation Parts and Tools Not Supplied by Eaton Part Size Quantity Manufacturer Part Number Notes Long Barrel 2 Hole Lug 2 0 AWG A...

Page 50: ...nput to UPS Rectifier Separate Feed A B C Ground 4 2 3 Each UPM AC Input to Bypass and Output Four Wire A B C Ground 4 3 3 AC Input to Bypass and Output Five Wire A B C Neutral Ground 5 3 4 480 Vac AC...

Page 51: ...395 825 500 Eaton 9395 825 550 See Note 2 400 Vac AC Input to UPS Rectifier Separate Feed A B C Ground 4 2 3 Each UPM AC Input to Bypass and Output Four Wire A B C Ground 4 3 4 AC Input to Bypass and...

Page 52: ...ng Load Rating 400V 480V Eaton 9395 825 650 80 Rated 1600A 1200A 100 Rated 1200A 1000A Eaton 9395 825 750 80 Rated 1600A 1600A 100 Rated 1600A 1200A Eaton 9395 825 825 80 Rated 2000A 1600A 100 Rated 1...

Page 53: ...er Ratings UPS Model Bypass Output and MOB Rating Load Rating 400V 480V Eaton 9395 825 650 80 Rated 1200A 1000A 100 Rated 1000A 800A Eaton 9395 825 750 80 Rated 1600A 1200A 100 Rated 1200A 1000A Eaton...

Page 54: ...izes are specified for an 825 kVA UPS Table 3 20 Recommended DC Input Battery Disconnect Ratings Separate Battery UPS Model Input Rating each UPM 400V 480V Eaton 9395 825 650 700A 700A Eaton 9395 825...

Page 55: ...e wiring in separate conduit from the power wiring S When installing internal interface wiring to X Slot terminals route the wiring through the internal opening in the X Slot communication bay S All b...

Page 56: ...net and then install a system neutral to ground bonding jumper The bonding jumper must be copper wire DO NOT install both a source neutral and a bonding jumper If the recommended system neutral bondin...

Page 57: ...the forks are kept in a horizontal position with no upward angling If these instructions are not followed damage to the wiring channel and wiring will occur 1 Carefully inspect the outer packaging for...

Page 58: ...r any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the ext...

Page 59: ...TALLATION PLAN AND UNPACKING Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 31 Figure 3 17 UPS Cabinet as Shipped on Pallet UPM Section Thr...

Page 60: ...STALLATION PLAN AND UNPACKING Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 3 32 Figure 3 18 UPS Cabinet as Shipped on Pallet UPM Section Tw...

Page 61: ...and unloading instructions are not closely followed the cabinets may tip and cause serious injury CAUTION S Do not tilt cabinets more than 10 from vertical S Lift the cabinets only with a forklift or...

Page 62: ...of the pallet see Figure 3 11 through Figure 3 14 starting on page 3 9 for the ISBM and UPM section center of gravity measurements If the sections must be moved using the cabinet front or rear fork li...

Page 63: ...Section Right Side Shipping Bracket 4 Using a forklift see the caution statement at the beginning of this procedure raise the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1...

Page 64: ...n and Operation Manual S 164201725 Rev 4 www eaton com powerquality 4 4 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front Panels Wireway Panel Figure...

Page 65: ...825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 4 5 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Right Side Shipping Bracket Figure 4 4 Removing the Thr...

Page 66: ...on and Operation Manual S 164201725 Rev 4 www eaton com powerquality 4 6 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front Panels Wireway Panel Figure...

Page 67: ...NOTE For the following steps verify that the forklift or pallet jack is rated to handle the weight of the section see Table 3 1 on page 3 2 for cabinet weight 1 Using a forklift move the UPM section t...

Page 68: ...ion to protect components mounted on the right side of the ISBM section and the intercabinet wiring harnesses attached to the left side UPM section from damage NOTE Clearance between the ISBM and the...

Page 69: ...the top front top rear and front base see Steps 11 and 12 11 Locate the hardware kit packed inside a drawstring bag tied to the left middle panel of the UPM section Locate two flat brackets and screw...

Page 70: ...the front door latch and swing the door open see Figure 4 1 on page 4 2 2 Remove the door Remove the retaining screw located inside the door at the bottom hinge pivot point then lift the door off Ret...

Page 71: ...terminals Follow the callout details in Figure 4 11 on page 4 15 for common rectifier feed with MSS Figure 4 13 on page 4 17 for common rectifier feed with CSS or Figure 4 15 on page 4 19 for separate...

Page 72: ...e hardware see Figure 4 11 on page 4 15 for common rectifier feed with MSS Figure 4 13 on page 4 17 for common rectifier feed with CSS or Figure 4 30 on page 4 35 for separate rectifier feed This hard...

Page 73: ...In the ISBM section locate the J39 inverter CAN connector on the Pl1 interface board and connect the RJ 45 CAN cable connector to the J39 connector see Figure 4 19 and Figure 4 20 on page 4 22 22 Dre...

Page 74: ...to UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs See Figure 4 17 for detail See Figure 4 17 for detail Phase A Phase C Phase B See Figure 4 16 for detail AC Input Breaker CB1 DC I...

Page 75: ...tall the first lug on the stud with the raised barrel portion facing the back of the cabinet Install the second lug with the raised barrel portion facing the front of the cabinet NOTE On a UPS without...

Page 76: ...o UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs See Figure 4 17 for detail See Figure 4 17 for detail Phase A Phase C Phase B See Figure 4 16 for detail AC Input Breaker CB1 DC In...

Page 77: ...barrel portion facing the front of the cabinet UPM 2 Cable 2G1 2G2 Brown UPM 3 Cable 3G1 3G2 Brown Phase B E2A UPM 1 Cable 1G1 1G2 Brown Phase B E2A UPM 4 FI UPM AC Input to UPMs UPM 1 Cable 1G1 1G2...

Page 78: ...AC Input to UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs See Figure 4 17 for detail See Figure 4 17 for detail Phase A Phase C Phase B See Figure 4 16 for detail DC Input to UPMs...

Page 79: ...ch terminal stud When connecting the cable lugs install the first lug on the stud with the raised barrel portion facing the back of the cabinet Install the second lug with the raised barrel portion fa...

Page 80: ...A E9A UPM 2 Cable 2G4 2G5 Orange UPM 3 Cable 3G4 3G5 Orange UPM 1 Cable 1G4 1G5 Brown UPM 2 Cable 2G4 2G5 Brown UPM 3 Cable 3G4 3G5 Brown UPM 1 Cable 1G4 1G5 Yellow UPM 2 Cable 2G4 2G5 Yellow UPM 3 Ca...

Page 81: ...ity 4 21 Wiring Access Location of J50 J51 J61 and J70 Coiled Harnesses Location of RJ 45 Coiled CAN Cable UPM Wireway Location of P61 Harness Location of P50 P51 and P70 Harnesses UPM Section Left Si...

Page 82: ...d Operation Manual S 164201725 Rev 4 www eaton com powerquality 4 22 ISBM Section Right Side Inside View Pl1 Interface Board Front Figure 4 19 Pl1 Interface Board Location Pl1 Interface Board J39 Inve...

Page 83: ...according to the tie cabinet or distribution panel manufacturer s instructions and all applicable codes and regulations including the NEC Article 480 After the tie cabinet is installed proceed to para...

Page 84: ...ling the lugs to the bus bars Tighten the nut to the torque value listed in Table 3 11 NOTE Conical washers are special purpose washers that look similar to flat washers except for a slight conical sh...

Page 85: ...e 4 29 through Figure 4 31 for separate rectifier feed terminal locations Top Access Wiring Remove the top conduit plate from the top of the ISBM section Identify all conduit requirements and mark the...

Page 86: ...26 ISBM Section Front Ventilation Grill Debris Shields Remove shields before operating system Three UPM Section Front Two UPM Section Front Ventilation Grill Debris Shields Remove shields before oper...

Page 87: ...d DC Input Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or punch conduit holes Bottom...

Page 88: ...Neutral if required bypass input power wiring from the utility source to the bypass input terminals and neutral terminals in the ISBM section See paragraph 3 2 2 on page 3 11 for wiring and terminati...

Page 89: ...oper operation the following must be true 1A 2A 3A 4A 1B 2B 3B 4B NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass For example a 10 difference bet...

Page 90: ...PS Rectifier A B C AC Input to UPS Bypass A B C See Figure 4 26 for Detail AA ISBM See Figure 4 32 or Figure 4 33 for Detail BB See Figure 4 32 or Figure 4 33 for Detail BB AC Output to Critical Load...

Page 91: ...4 31 Ground Terminals Phase A E6 Phase C E8 Phase B E7 AC Input to UPS Rectifier Phase C E3 Phase A E1 Phase B E2 AC Input to UPS Bypass Section A A Front NOTE AC Input to Bypass terminals are not ap...

Page 92: ...for Detail AA DC Input from Battery E4 E5 DC Input from Battery AC Input to UPS Rectifier A B C AC Input to UPS Bypass A B C See Figure 4 28 for Detail AA ISBM See Figure 4 32 or Figure 4 33 for Detai...

Page 93: ...01725 Rev 4 www eaton com powerquality 4 33 Phase A E6 Phase C E8 Phase B E7 AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 AC Input to UPS Bypass Front Section A A Ground Terminals Figure...

Page 94: ...to UPS Rectifier A B C AC Input to UPS Bypass A B C See Figure 4 30 for Detail AA ISBM See Figure 4 32 or Figure 4 33 for Detail BB See Figure 4 32 or Figure 4 33 for Detail BB AC Output to Critical L...

Page 95: ...35 Ground Terminals Phase A E6 Phase C E8 Phase B E7 AC Input to UPS Bypass NOTE AC Input to Bypass terminals are not applicable to an IOM configuration Section A A UPM Rectifier Input Terminal Block...

Page 96: ...4 www eaton com powerquality 4 36 AC Input to UPM Rectifiers Phase A E1 Phase C E3 Phase B E2 UPM 4 FI UPM UPM 2 UPM 1 UPM 3 Phase A E1A Phase C E3A Phase B E2A AC Input to UPM 4 FI UPM Not used with...

Page 97: ...attery system or disconnect to the ISBM section battery and ground terminals Use both sets of terminals shown in Figure 4 32 as needed See paragraph 3 2 2 on page 3 11 for wiring and termination requi...

Page 98: ...UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 4 38 DC Input from Battery E4 E5 DC Input from Battery Section B B Front Figure 4 32 ISBM Section Power...

Page 99: ...from Battery DC Input from Battery E4 UPM 1 UPM 3 E5 DC Input from Battery UPM 2 Section B B Front E5 DC Input from Battery E5 DC Input from Battery UPM 1 DC Input from Battery E4 UPM 2 DC Input from...

Page 100: ...e retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use 4 Terminal block TB3 is accessible on the left side of the X Slot com...

Page 101: ...install the front door removed in Step 3 and secure with the retained hardware 12 Close the door and secure the latch X Slot Communication Bays TB3 TB1 and TB2 See Figure 4 35 for detail See Figure 4...

Page 102: ...purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 Not Used T...

Page 103: ...ting of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in common NOT...

Page 104: ...normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper wire must...

Page 105: ...e the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 2 on page 3 11 Table 4 1 on page 4 42 and Figure 4 34 through Figure 4 39 NOTE When installing shunt tr...

Page 106: ...t trip wiring should be a minimum of 18 AWG 48 Vdc Figure 4 38 Typical Battery Interface Connection Common Battery System UPM 1 Battery Disconnect TB1 UPS ST UPM 2 Battery Disconnect ST UPM 4 Battery...

Page 107: ...nstall wiring to connections 1 If not already installed install the LAN and telephone drops 2 Unfasten the front door latch and swing the door open see Figure 4 1 on page 4 2 3 Remove the right interf...

Page 108: ...lly open or normally closed latching type switch not tied into any other circuits NOTE This procedure is intended for installing the Eaton supplied REPO switch If installing another manufacturer s swi...

Page 109: ...on page 4 44 9 Route and connect the wiring as shown in Table 4 2 and Figure 4 42 10 If the normally closed REPO TB1 connection in the UPS is not used connect a jumper wire between pins 1 and 2 on TB...

Page 110: ...ardware 14 Reinstall the front door removed in Step 4 and secure with the retained hardware 15 Close the door and secure the latch Figure 4 43 shows the wiring connections if the normally closed REPO...

Page 111: ...e is offered as part of the sales contract for the UPS Contact an Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date 4 13 Completing the...

Page 112: ...AN and telephone drops are installed All telephone and LAN connections have been completed A ground conductor is properly installed Air conditioning equipment is installed and operating correctly The...

Page 113: ...the tie cabinet or distribution panel All power cables are properly sized and terminated Neutral conductors are installed or bonded to ground as per requirements A ground conductor is properly instal...

Page 114: ...______________________ _________________________________________________________________________ _________________________________________________________________________ _____________________________...

Page 115: ...e Module II or a Supervisory Contact Module II to the UPS Plug in Terminal Block J3 Figure 5 1 Powerware Hot Sync CAN Bridge Card NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in t...

Page 116: ...e NEC for interface and power wiring up to 30V The wire should be rated at 24V 1A minimum S Use Class 2 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V S Signal wir...

Page 117: ...CAN Bridge Card Connections Table 5 1 Powerware Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 A...

Page 118: ...terface entry conduit landing plates to drill or punch holes see Figure 4 23 on page 4 27 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate terminals and revie...

Page 119: ...ring Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 If Installed UPS 4 CAN Bridge Card J3 If Installed NOT...

Page 120: ...PS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 NOTE Use twisted pair wiring between the UPS and MOB AU...

Page 121: ...E Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 UPS 1 UPS 2 TB2 TB2 TB2 TB2 TB1 TB1 TB1 UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4...

Page 122: ...arm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS 3 CAN Bri...

Page 123: ...vice and the UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 23 on page 4 27 5 Reinstall the conduit landing plate 6 Instal...

Page 124: ...rminal Locations UPS Can Card J3 120 Vac from Critical Bus Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Figure 5 8 Remote Monitor Panel II Relay Interface Module II or Supervisory...

Page 125: ...ptional Relay Interface Module II To install RIM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2...

Page 126: ...J1 through J4 see Table 5 6 and Figure 5 9 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 5 6 J1 through J4 Interface Connectors Status J1 through J4 De...

Page 127: ...Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 23 on page 4 27 5 Reinstall the conduit landing plate 6 Install conduit between the UPS a...

Page 128: ...oring equipment See Figure 5 10 for terminal block location and Figure 5 11 for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Instruc...

Page 129: ...ensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pan Head...

Page 130: ...v 4 www eaton com powerquality 5 16 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount wi...

Page 131: ...4 www eaton com powerquality 5 17 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with...

Page 132: ...INSTALLING OPTIONS AND ACCESSORIES Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 5 18 This page intentionally left blank...

Page 133: ...Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 5 19 Section II Operation...

Page 134: ...Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 5 20...

Page 135: ...p battery supply to maintain power to the critical load for a specified period of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alterna...

Page 136: ...her automatically or manually With the exception of a battery cabinet no other cabinets or equipment are required for the single UPS to successfully support its applied loads 6 2 1 Modes The Eaton 939...

Page 137: ...bucked regulated DC voltage charge current to the battery The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable The inverter produce...

Page 138: ...put and output contactors are closed and the link is maintained through the diode bridge If commercial power voltage or frequency disturbances are detected the system forward transfers to Battery mode...

Page 139: ...upplies the commercial AC power to the load directly Figure 6 3 shows the path of electrical power through the UPS system when operating in Bypass mode In Bypass mode the output of the system is provi...

Page 140: ...r locks the critical load to the bypass source and requires operator intervention to transfer 6 2 6 Battery Mode The UPS automatically transfers to Battery mode if a utility power outage occurs or if...

Page 141: ...ows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the connected loads When this event occurs the U...

Page 142: ...tion Continuous Static Switch Figure 6 11 on page 6 16 9395 825 650 9395 825 750 9395 825 825 400 480 400 480 Single Reverse Transfer UPS Four UPM Common Rectifier Feed Common Battery Dual Feed Config...

Page 143: ...ate Battery Dual Feed Configuration Continuous Static Switch Figure 6 24 on page 6 29 9395 825 650 9395 825 750 9395 825 825 400 480 400 480 Single Reverse Transfer UPS Four UPM Separate Rectifier Fee...

Page 144: ...Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fus...

Page 145: ...e A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3...

Page 146: ...C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse...

Page 147: ...ry Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4...

Page 148: ...Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm R...

Page 149: ...er 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Cont...

Page 150: ...ire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor...

Page 151: ...K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery B...

Page 152: ...ding jumper UPS CABINET Backfeed Contactor K5 AC Output to Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Inte...

Page 153: ...ontactor K5 AC Output to Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO...

Page 154: ...ad E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse S...

Page 155: ...rvice Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker E4 E5 Battery Converter Inverter Output Conta...

Page 156: ...utral and a bonding jumper UPS CABINET AC Output to Critical Load E9 E10 E11 E12 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Ser...

Page 157: ...E9 E10 E11 E12 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse...

Page 158: ...E11 E12 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse Recti...

Page 159: ...2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Br...

Page 160: ...pass 3 or 4 Wire A B C Rotation Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5...

Page 161: ...K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery...

Page 162: ...put to Bypass 3 or 4 Wire A B C Rotation Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Break...

Page 163: ...Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1...

Page 164: ...to Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifiers 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Fuse Service Connector Battery Converter Inverter Output Co...

Page 165: ...reaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 E4 E5 Battery Converter Inverter Output Co...

Page 166: ...C Rotation Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverte...

Page 167: ...ter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rect...

Page 168: ...o separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenan...

Page 169: ...r system metering and mode control System level communication and control are accomplished using a Controller Area Network CAN A single building alarm in each UPS connected to the other UPSs in parall...

Page 170: ...S A command is an intervention that is externally initiated by an operator or by some site action A command causes the UPSs to switch operating modes it usually does not require any further action S...

Page 171: ...ass mode of operation The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypass system...

Page 172: ...ass system automatically attempts to return to Online mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the bypass sou...

Page 173: ...ing mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows require...

Page 174: ...e UPSs but represent each UPS in the distributed bypass system The internal structure of each UPS is shown in Figure 6 5 through Figure 6 16 and Figure 6 21 through Figure 6 26 Oneline Drawing UPS Mod...

Page 175: ...the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypass system The internal structure of each UPS is shown in Figure 6 5 throu...

Page 176: ...e E6 E7 E8 E12 K5 Static Switch Fuse CB4 E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but repr...

Page 177: ...ed with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse CB4 E1 E2 E3 CB1 optional UPS 4 A B E4 E5 BATTER...

Page 178: ...the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypass system The internal structure of each UPS is shown in Figure 6 5 throu...

Page 179: ...use E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but repres...

Page 180: ...with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 4 A B E4 E5 BATTERY SYST...

Page 181: ...ead this section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls NOTE The UPS displays 2 minutes of battery runtime at the initial startup A...

Page 182: ...ed option Figure 7 2 UPS Controls and Indicators Continuous Static Switch 7 1 1 Control Panel The control panel is used to set up and control the UPS and to monitor UPS operation For a description of...

Page 183: ...or of the UPS 3 1 2 PRESS ANY KEY TO CONTINUE Figure 7 3 UPS Control Panel The control panel consists of S A liquid crystal display LCD 1 S A horizontal row of pushbutton switches 2 S A vertical colum...

Page 184: ...trol panel pushbutton once 7 2 2 System Events When the UPS system is running in Online mode it continually monitors itself and the incoming utility power In Battery or Bypass modes the UPS may issue...

Page 185: ...needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn press any control panel pushbutton once Shown is a typical alarm message For more information about a...

Page 186: ...numbers LOAD OFF De energizes the critical load and powers down the UPS ESC Returns to Main Menu and Mimic screen from the Events Meters Controls or Setup screens Returns to the main System Setup Leve...

Page 187: ...on these screens is phase to neutral However an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase to phase A B B C C A Press the METERS pushbutton on the...

Page 188: ...Storm Detection Counter screen Use the up or down arrow pushbutton to set the counter Press SAVE or ABORT Once the action is completed the Energy Saver System Setup screen is displayed Storm Detectio...

Page 189: ...u save the new password retry another password or abort the password change Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the System Setup screen displays If RETRY...

Page 190: ...the setting to be changed Use the return arrow pushbutton to toggle through the values for the setting to make the change Press SAVE or ABORT Once the action is completed the COM Port Setup screen is...

Page 191: ...ushbutton to display the command menu screen Table 7 4 lists the typical System Status Screen Messages that are displayed during UPS operation Table 7 5 describes the control functions and provides in...

Page 192: ...ne mode Go to Online Starts the UPS in Online mode or transfers the UPS to Online mode from Bypass mode Enable Disable Energy Saver Enables or disables Energy Saver System mode Enable changes to Disab...

Page 193: ...ndicating logic power 8 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 9 On the System Status screen verify the UPS status is SHUTDOWN and the UPM status is O...

Page 194: ...Command Menu To enable Energy Saver System mode NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE The Variable Modu...

Page 195: ...to Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 3 4 Start Energy Saver System High Alert Mode from the UPS Command Menu To s...

Page 196: ...ximately twenty seconds the UPS calculates the required number of UPMs needed to support the load The Online status indicator is illuminated The UPS status indicates ONLINE VMMS The UPM status indicat...

Page 197: ...The UPS starts High Alert mode with the UPMs online supplying the critical load After one hour the UPS transfers to Variable Module Management System mode The Online status indicator is illuminated T...

Page 198: ...y Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE The Variable Module Management System and Energy Saver System modes are mutually...

Page 199: ...to Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 3 11 Start Energy Saver System High Alert Mode from the Bypass Command Menu...

Page 200: ...SELECT pushbutton on the Bypass Command menu bar If the UPS is online the UPS transfers to Variable Module Management System mode In approximately twenty seconds the UPS calculates the required number...

Page 201: ...t the BYPASS command 3 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 4 On the Bypass Control Command screen select START HIGH ALERT 5 Press...

Page 202: ...1 rectifier and inverter turn on If the Inherent Redundancy option is enabled a loss of redundancy alarm will be issued Silence the alarm and continue to Step 17 17 Repeat Steps 12 through 15 selecti...

Page 203: ...Bypass input feeder circuit breaker 5 If the UPS contains input breaker CB1 close input breaker CB1 6 Close the door and secure the latch 7 Observe the UPS control panel becoming active indicating log...

Page 204: ...displayed 4 On the Bypass Control Command screen select GO TO BYPASS 5 Press the SELECT pushbutton on the Bypass Command menu bar The UPS transfers to Bypass mode and the critical load is immediately...

Page 205: ...OFF 7 Press the SELECT pushbutton on the UPM 1 Command menu bar The UPM status indicates READY The input output and battery contactors open and the power module remains on 8 To turn off the power modu...

Page 206: ...nue to supply the critical load Logic power remains on 7 3 21 Single UPM Restart To restart a single UPM from a shutdown state 1 Press the CONTROLS pushbutton on the main menu bar The System Status sc...

Page 207: ...reen select the CHARGER command 3 Press the CONTROLS pushbutton on the System Status menu bar The Charger Control Command screen is displayed 4 On the Charger Control Command screen select CHARGER ON...

Page 208: ...low the procedure in paragraph 7 3 1 on page 7 13 or 7 3 8 on page 7 17 WARNING Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened To use the LOAD OFF co...

Page 209: ...u should use this feature only when you want to de energize the critical load NOTE The following instructions are for the Eaton supplied REPO switch If a customer supplied REPO switch is used it may n...

Page 210: ...IONS Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 7 30 Deactivated Unlock pushbutton to release Activated Pushbutton locked into place Figu...

Page 211: ...ers 7 Close the doors and secure the latches 8 Observe the UPS control panel displays becoming active indicating logic power 9 On any UPS press the CONTROLS pushbutton on the main menu bar The System...

Page 212: ...the UPS Command Menu To enable Energy Saver System mode NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE The Varia...

Page 213: ...to Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 4 4 Start Energy Saver System High Alert Mode from the UPS Command Menu To s...

Page 214: ...ximately twenty seconds the UPS calculates the required number of UPMs needed to support the load The Online status indicator is illuminated The UPS status indicates ONLINE VMMS The UPM status indicat...

Page 215: ...starts High Alert mode with the UPMs online supplying the critical load After one hour the UPS transfers to Variable Module Management System mode The Online status indicator is illuminated The UPS st...

Page 216: ...Menu To enable Energy Saver System mode NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE The Variable Module Manag...

Page 217: ...to Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 4 11 Start Energy Saver System High Alert Mode from the Bypass Command Menu...

Page 218: ...SELECT pushbutton on the Bypass Command menu bar If the UPS is online the UPS transfers to Variable Module Management System mode In approximately twenty seconds the UPS calculates the required number...

Page 219: ...the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 4 On the Bypass Control Command screen select START HIGH ALERT 5 Press the SELECT pushbutton on the...

Page 220: ...menu bar 16 Verify the following messages display sequentially on the UPM status line DC STARTING CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM 1 rectifier and inverter turn on If the...

Page 221: ...wing the door open see Figure 4 1 on page 4 2 2 If the UPS contains input breaker CB1 verify that input breaker CB1 is open 3 Close the UPS input feeder circuit breaker 4 Close the UPS Bypass input fe...

Page 222: ...uptions and abnormalities 1 On any UPS press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 On the System Status screen select the BYPASS command 3 Press the CONT...

Page 223: ...us screen select the UPM command The UPS Control Command screen screen is displayed 4 On the UPS Control Command screen select the UPM 1 command 5 Press the CONTROLS pushbutton on the UPS Control Comm...

Page 224: ...odule remains on The remaining UPMs supply the critical load 7 To turn off the power module press the CONTROLS pushbutton on the UPS Control Command menu bar The UPM Control Command screen is displaye...

Page 225: ...the MOB for the UPS being shut down 2 On the UPS to shut down press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 3 On the System Status screen select the BYPASS c...

Page 226: ...pushbutton on the main menu bar The System Status screen is displayed 3 On the System Status screen select the BYPASS command 4 Press the CONTROLS pushbutton on the System Status menu bar The Bypass C...

Page 227: ...xpected event and will clear upon UPS restart 7 4 24 Single UPS Restart To restart a single UPS from a shutdown state 1 Close the MOB for the UPS being restarted 2 Close UPS input and bypass feeder ci...

Page 228: ...roximately one minute for the UPS to achieve Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE CHARGER ON 7 4 25 UPS and Critical L...

Page 229: ...n off until restarted NOTE The UPS Load Off controls each UPS independently and does not shut down the whole distributed bypass system unless all UPSs have been transferred to bypass To immediately sh...

Page 230: ...d or abort the shutdown CAUTION All power to the critical load is lost when LOAD OFF is selected in the following step You should use this feature only when you want to de energize the critical load 6...

Page 231: ...d it may not activate in the same manner refer to the operating instructions provided with the switch To use the REPO switch 1 Firmly push the red pushbutton until it locks into place The switch latch...

Page 232: ...UPS OPERATING INSTRUCTIONS Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 7 52 This page intentionally left blank...

Page 233: ...of band remote notification and monitoring using modem communication directly to cell phones and pagers S Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Util...

Page 234: ...es the status of the Eaton 9395 UPS on a daily basis All data gathered from the unit current and historical is analyzed at the Customer Reliability Center CRC for trending issues A set of factors or r...

Page 235: ...rd of critical power events and notification of important UPS or power information With custom views for monitoring status and metering information various user groups can select the most useful view...

Page 236: ...e UPS and modem 8 5 Terminal Mode In Terminal mode the user can request the following functions NOTE The brackets in the following bullets indicate standard keyboard characters To use a key combinatio...

Page 237: ...through the serial port to the device connected to the port The printed log entries contain a time and date stamp and the alarm text message Terminal mode uses this format for printing alarm entries M...

Page 238: ...21 25 20 515 N011 OUTPUT UNDER OR OVER FREQ PM1 03 16 2099 21 25 20 675 S302 EEPS CONFIGURING PM1 03 16 2099 21 25 23 475 N267 POWER MODULE CABLE FAIL 15 PM1 03 16 2099 21 25 25 180 N271 DC HW AMPS L...

Page 239: ...se a normally closed or normally open contact If the state of the contact changes from the state you specify as normal a signal is issued You can connect this contact to equipment at your facility suc...

Page 240: ...BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS s...

Page 241: ...tors labeled J1 through J4 Figure 8 4 Relay Interface Module II Customer Interface Connectors J1 through J4 The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer In...

Page 242: ...M II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 5 shows the SCM II Figure 8 5 Supervisory Contact Module II Enclosure The SCM II provides signals for the indica...

Page 243: ...h the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Because each battery string is an energy source in itself...

Page 244: ...aragraph 3 2 1 on page 3 1 and Chapter 10 Product Specifications 4 Ensure the UPS is in Online mode Online status indicator is illuminated If an alarm lamp is illuminated or the Online status indicato...

Page 245: ...he cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door open see Figure 4 1 on page 4 2 d Pull the foam filters over the screw heads on the...

Page 246: ...Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 9 4 Bottom Left ISBM Air Filters Bottom Right ISBM Air Filters Middle Right ISBM Air Filter Figure 9 2 ISBM Section Air...

Page 247: ...UPS MAINTENANCE Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality 9 5 UPM Air Filters Figure 9 3 Two UPM Section Air Filter Locations...

Page 248: ...rew and two bottom screws securing the FI UPM front panel refer to the Eaton 9395 Field Installed UPM Mechanical Installation Manual listed in paragraph 1 8 on page 1 10 Lift the panel straight up to...

Page 249: ...n to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Maintenance Annual preventive maintenance should be...

Page 250: ...current or fire Observe proper precautions ATTENTION S Une batterie peut pr senter un risque de choc lectrique de brulure ou d incendie Suivre les pr cautions qui s imposent S Pour le remplacement ut...

Page 251: ...0 two UPM 500 kVA 50 60 Hz Eaton 9395 825 550 two UPM 550 kVA 50 60 Hz 10 2 Specifications The following sections detail the input output environmental and battery specifications for the UPS 10 2 1 UP...

Page 252: ...hronous to Bypass 10 to 10 3 Frequency Slew Rate 1 Hz per second maximum Load Compatibility 0 9 pF Leading 0 8 pF Lagging Overload Capability 110 for 10 minutes 125 for 30 seconds 150 for 10 seconds 1...

Page 253: ...USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in th...

Page 254: ...WARRANTY Eaton 9395 UPS 450 825 kVA Installation and Operation Manual S 164201725 Rev 4 www eaton com powerquality W 2...

Page 255: ......

Page 256: ...1642017254 164201725 4...

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