Eaton 93E, Instructions Manual

Page 1: ...p n P 164000967 Revision 01 Battery Upgrade Instructions For use with the Eaton 93E 20 60 kVA Eaton Series...

Page 2: ...his manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this...

Page 3: ...ies The replacement trays contain nine batteries each such that it takes two single row trays to complete one string Each single row battery tray has one circuit Each kit P 106000220 includes two sing...

Page 4: ...2 Battery Upgrade Instructions for 93E 20 60 kVA P 164000967 Rev 01 Introduction...

Page 5: ...d personnel 1 Review and inspect the parts within the battery upgrade kit Part Number P 106000220 IMPORTANT In the event of input power failure while performing this procedure battery backup will not...

Page 6: ...aker Battery Breaker EBC capable option only 93E 30 kVA UPS 93E 60 kVA UPS 5 Follow appropriate Lock Out Tag Out LOTO and electrical safety procedures 6 Remove dead front panels 30 kVA upper and lower...

Page 7: ...Instructions for 93E 20 60 kVA P 164000967 Rev 01 5 Figure 4 Eaton 93E 30 kVA and 60 kVA Battery Tray and Cabinet Wiring WARNING All battery trays must be disconnected before proceeding Battery Upgra...

Page 8: ...y and orient yourself with ALL battery harnesses 11 Attach the Wiring Adaptor Harness to the existing UPS cabinet wiring harness for each battery shelf one shelf at a time red to red and black to blac...

Page 9: ...k Cabinet Wiring Harness Battery Tray Wiring Battery Tray Wiring Red Red Black Black Red Red Connector Sleeving Battery Tray Connection Only Cabinet Harness Connection Only Battery Tray Shelf Battery...

Page 10: ...Voltage Testing c Slowly push the black sleeving over the cabinet harness Anderson connectors until centered Tie wrap each end of the sleeving Figure 8 Battery Wiring Adapter Harness Sleeving Detail T...

Page 11: ...t ty y V Ve er riif fiic ca at tiio on n P Pr ro oc ce ed du ur re e IMPORTANT Checking string polarity must be conducted separately for each battery string pair of battery trays These checks also ass...

Page 12: ...Rev 01 Figure 10 Battery Wiring Adapter Connection to Battery Tray Cabling Verify battery voltage polarity at the battery fuses Gen 1 2 and the UPS battery breaker Gen 3 top side on the breaker The m...

Page 13: ...Battery Upgrade Instructions for 93E 20 60 kVA P 164000967 Rev 01 11 Figure 11 Eaton 93E 30 kVA UPS Fuse Location Detail Battery Upgrade Instructions...

Page 14: ...ing cables 4 Repeat these steps for the remaining battery shelves once all battery strings have been successfully tested proceed to 2 2 1 1 2 2 B Ba at tt te er ry y T Tr ra ay y C Co on nn ne ec ct t...

Page 15: ...ttery is an example for the CSE to use as an example noting the shipping bracket lower edge on the dead front panel e Form the battery cables as close to the batteries and the shelf as possible Use ti...

Page 16: ...step a for the remaining battery shelves c Press the battery harness as close to the batteries and next to the battery shelf the red mark on the battery is an example 30 kVA picture for the CSE to use...

Page 17: ...t resistance The shipping bracket on the dead front panel is pressing on the battery harness Reinstall slowly to ensure you are not pinching any battery cables If you feel as though it is too much res...

Page 18: ...P 16400096701 P 164000967 01...