Eaton 93E, Installation And Operation Manual

Page 1: ...INSTALLATION AND OPERATION MANUAL Eaton 93E UPS 15 80 kVA 380 400 415 V 614 01975 00 ...

Page 2: ...is manual are the copyright of the publisher and may not be reproduced even extracts without the written approval of Eaton Corporation Every care has been taken to ensure the accuracy of the information contained in this manual but no liability can be accepted for any errors or omission The right to make design modifications is reserved Unauthorized copying and lending are prohibited Eaton Power Q...

Page 3: ... 2 7 For more information 17 3 Introduction to Eaton UPS 19 3 1 UPS standard features 20 3 1 1 Installation features 20 3 1 2 Control panel 20 3 1 3 Communication interface 21 3 1 4 High efficiency mode 21 3 1 5 Advanced Battery Management 21 3 1 6 Maintenance bypass 21 3 2 Options and accessories 21 3 2 1 External battery cabinet 22 3 2 2 Parallel system 22 3 2 3 Monitoring and communication 22 3...

Page 4: ...iSlot interface connections 68 5 7 Installing a remote EPO switch 68 5 8 Initial startup 72 5 9 Completing the installation checklist 72 6 Understanding UPS operation 73 6 1 UPS system overview 73 6 2 Single UPS 73 6 2 1 Modes 74 6 2 2 Standard normal mode 74 6 2 3 High efficiency mode 76 6 2 4 Bypass mode 76 6 2 5 Battery mode 78 6 3 Single UPS unit system oneline configurations 80 7 UPS operatin...

Page 5: ...7 4 1 Starting the parallel UPS in the bypass mode 108 7 4 2 Starting the parallel UPS in the standard normal mode default mode 109 7 4 3 Transfer from the normal mode to the bypass mode 110 7 4 4 Transfer from the bypass mode to the normal mode 110 7 4 5 Single UPS shutdown 111 7 4 6 Single UPS restart 112 7 4 7 UPS and critical load shutdown 112 7 4 8 Charger control 113 7 4 9 Battery test 114 7...

Page 6: ...served Revision 001 Document ID 614 01975 00 7 133 10 Product specifications 126 10 1 Model numbers 126 10 2 Specifications 127 10 2 1 Directives and standards 127 10 2 2 UPS environmental 128 10 2 3 UPS input 128 10 2 4 UPS output 129 11 Warranty 131 11 1 General 131 11 2 Whom to contact in case of Warranty 132 ...

Page 7: ...es a hazard with a medium level of risk which if not avoided could result in serious injury or death or damage to your machine CAUTION CAUTION indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injury or damage to your machine NOTE Notes are used to indicate important information and useful tips 1 2 Safety symbols 1 2 1 Hazard symbols These symbols i...

Page 8: ...n Disconnect from power source Read the manual or instructions 1 3 Conventions used in this document This document uses the following type conventions Bold type highlights important concepts in discussions key terms in procedures and menu options or represents a command or option that you type or enter at a prompt Italic type highlights notes and new terms when they are defined Screen type represe...

Page 9: ...erved Revision 001 Document ID 614 01975 00 10 133 The term line up and match refers to cabinets that are physically attached to the UPS and the wiring between them is internal The term standalone refers to cabinets that are not physically attached to the UPS and are wired with external contractor supplied wiring ...

Page 10: ...t contains components that carry high currents and voltage A properly installed enclosure is earthed and IP20 rated against electrical shock and foreign objects However the UPS is a sophisticated power system and only qualified personnel are allowed to install and service it DANGER This UPS carries lethal voltages All repairs and service must be performed by authorized service personnel only There...

Page 11: ...multiple sources When undertaking installation or service work ensure system grounding continuity In a parallel system the output terminals may be energized even when the UPS is turned off Batteries can present a risk of electrical shock or burn from high short circuit current Always observe the following precautions when working with batteries 1 Remove watches rings or other metal objects 2 Use t...

Page 12: ...e that your replacement batteries are of the same number and type as the battery that was originally installed in the UPS Replacing the battery with an incorrect type causes a risk of explosion This UPS uses floating battery circuit which must not be grounded Dispose of batteries according to your local disposal requirements Do not dispose of batteries in a fire When exposed to flame batteries may...

Page 13: ...s document is written for a global reader CAUTION Read this document before you start to operate or perform work on the UPS 2 2 CE marking The product has a CE marking in compliance with the following European directives LVD Directive Safety 2006 95 EC RoHS Directive 2011 65 EU EMC Directive 2004 108 EC CAUTION This is a product for commercial and industrial application in the second environment I...

Page 14: ...ust be implemented Where forced ventilation is used the air extracted from the battery room must be exhausted to the atmosphere outside the building The air inlet and outlet must be located at the best possible location to create ideal conditions for the exchange of air i e with Openings on the opposite walls A minimum separation distance of 2 meters when openings on the same wall It is recommende...

Page 15: ...for the ventilation of the UPS location NOTE For more information about the battery room ventilation requirements including the calculation of the necessary air flow see IEC 62485 2 Safety requirements for secondary batteries and battery installations 2 5 Using this manual This manual describes how to install and operate the Eaton 93E 15 80 kVA Read and understand the procedures described in this ...

Page 16: ... UPS or the UPS batteries in the trash This product involves sealed lead acid batteries and they must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you must not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 2 7 ...

Page 17: ...ttery Cabinet Installation Manual for the following additional information Installation instructions including site preparation planning for installation cabling and safety information and detailed illustrations of cabinets with dimensional and connection point drawings Visit www eaton eu or contact an Eaton service representative for information on how to obtain copies of these manuals ...

Page 18: ...urges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power anomalies batteries provide emergency power to safeguard operation of the load equipment The UPS is housed in...

Page 19: ...ovide a brief overview of the UPS standard features 3 1 1 Installation features Power cabling can be routed to the bottom or rear of the cabinet with connections made to easily accessible terminals Some models Eaton 93E 15I 93E 20I 93E 30I 93E 40I provide rear only cable access For more details see Section 5 3 3 1 2 Control panel The control panel is located on the front of the UPS It contains a l...

Page 20: ... Eaton 93E Series UPS offers a high efficiency HE normal mode with double conversion on demand This mode allows the Eaton 93E UPS to achieve 98 efficiency while still protecting the load For information on how to set the UPS to work in the high efficiency mode see Chapter 7 3 1 5 Advanced Battery Management A 3 stage charging system increases the battery service life by optimizing the recharge tim...

Page 21: ...ge provides connectivity for system metering and operational mode control The parallel system consists of 2 to 4 UPSs each with a parallel CAN bridge and a tie cabinet or system parallel module to act as a tie point and to control the output Module output breakers MOBs allow the output of a UPS to be disconnected from other UPSs and the system load for maintenance and service Design considerations...

Page 22: ...r external The battery system provides emergency short term backup power to safeguard the operation during brownouts blackouts and other commercial power anomalies The battery system is equipped with lead acid batteries 3 4 Basic system configurations The following basic UPS system configurations are possible depending on the model UPS internal battery UPS with an external battery UPS with externa...

Page 23: ... or installations with accessory cabinets must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified in the Warranty see Chapter 11 become void This service is offered as a part of the sales contract for the UPS Contact an Eaton service representative in advance usually a 2 week notice is required to reserve a preferred startup date WARNING Only qualified te...

Page 24: ...e UPS and any ancillary cabinets A readily accessible disconnect device is installed between the UPS input and utility power All power cables are properly sized and terminated Neutral conductors are installed A ground conductor is properly installed OPTIONAL Signal inputs are wired appropriately OPTIONAL LAN drops are installed OPTIONAL LAN connections have been completed OPTIONAL The remote EPO d...

Page 25: ... 1 Parallel system installation checklist Action Yes No Each cabinet in the parallel system is placed in its installed location All conduits and cables are properly routed to the UPSs and to the parallel tie cabinet A readily accessible disconnect device is installed between the UPS input and utility power All power cables are properly sized and terminated Neutral conductors are installed between ...

Page 26: ... The system shall be installed indoors on a level floor suitable for computer or electronic equipment The system shall be installed in a temperature and humidity controlled area in which the dew point cannot be reached and that is free of conductive contaminants Failure to follow guidelines may void your warranty The UPS equipment operating environment must meet the weight requirements shown in Ta...

Page 27: ... cabinet Allow clearance in front of and behind the cabinet for proper air circulation The clearances required around the UPS cabinet are shown in Table 2 Table 2 UPS cabinet clearances At the top of the cabinet 300 mm 12 working space At the front of the cabinet 900 mm 36 working space At the back of the cabinet See Table 3 At the right side of the cabinet See Table 3 At the left side of the cabi...

Page 28: ...f battery systems are located in the same room as the UPS follow the battery manufacturer s environmental requirements if they are more stringent than the UPS requirements Operating temperatures above the recommended range result in decreased battery life and performance and may reduce or void the battery warranty It is required that ventilation of the UPS room is arranged Sufficient amount of air...

Page 29: ...MBS 15 380 380 400 400 415 415 0 84 2 853 Eaton 93E 15UI N 0 MBS 15 380 380 400 400 415 415 0 84 2 853 Eaton 93E 20I N 64 9Ah MBS 20 380 380 400 400 415 415 1 33 4 527 Eaton 93E 20I N 0 MBS 20 380 380 400 400 415 415 1 33 4 527 Eaton 93E 30I N 96 9Ah MBS 30 380 380 400 400 415 415 1 84 6 293 Eaton 93E 30I N 0 MBS 30 380 380 400 400 415 415 1 84 6 293 Eaton 93E 40I N 128 9Ah MBS 40 380 380 400 400 ...

Page 30: ...975 00 31 133 Figure 2 Figure 3 Figure 4 Figure 5 and Figure 6 illustrate the UPS cabinet dimensions The dimensions are in millimeters Cable conduit inlets are illustrated with highlight Figure 2 UPS cabinet dimensions Eaton 93E 15 20 kVA front rear and right side views Figure 3 UPS cabinet dimensions Eaton 93E 30 kVA front rear and right side views ...

Page 31: ...n Manual Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 32 133 Figure 4 UPS cabinet dimensions Eaton 93E 40 kVA front rear and right side views Figure 5 UPS cabinet dimensions Eaton 93E 60 80 kVA front rear and right side views ...

Page 32: ...tion and Operation Manual Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 33 133 Figure 6 UPS cabinet dimensions bottom and top views Figure 7 UPS cabinet centre of gravity Eaton 93E 15 20 kVA without batteries ...

Page 33: ...Operation Manual Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 34 133 Figure 8 UPS cabinet centre of gravity Eaton 93E 15 20 kVA with batteries Figure 9 UPS cabinet centre of gravity Eaton 93E 30 kVA without batteries ...

Page 34: ... Operation Manual Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 35 133 Figure 10 UPS cabinet centre of gravity Eaton 93E 30 kVA with batteries Figure 11 UPS cabinet centre of gravity Eaton 93E 40 kVA without batteries ...

Page 35: ...80 kVA 380 400 415 V Installation and Operation Manual Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 36 133 Figure 12 UPS cabinet centre of gravity Eaton 93E 40 kVA with batteries ...

Page 36: ... UPS 15 80 kVA 380 400 415 V Installation and Operation Manual Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 37 133 Figure 13 UPS cabinet centre of gravity Eaton 93E 60 kVA ...

Page 37: ...tallation must meet the following guidelines The system must be installed on a level floor suitable for computer or electronic equipment The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants Failure to follow guidelines may void your warranty The UPS equipment operating environment must meet the weight requirements shown in Table 1 and th...

Page 38: ...C SHOCK This UPS receives power from more than one source Disconnect the AC and the DC sources to de energize the unit before service After disconnecting the utility power and the DC power authorized service personnel must wait at least 5 minutes for capacitor bleed off before attempting internal access to the UPS module Backfeed protection is internally fitted in this device DANGER Risk of voltag...

Page 39: ...d into this equipment uses 5 wires 3 line conductors a neutral conductor and a protective earthing conductor The rectifier feed into this equipment uses 4 wires 3 line conductors and a protective earthing conductor The phases must be symmetrical about ground from a Wye Star source for proper equipment operation Parallel UPS input cable size requirements and output cable size requirements from the ...

Page 40: ...l cabling recommendations for the Eaton 93E 15 80 kVA Units Rating 50 60 Hz Basic unit rating kVA 15 20 30 40 60 80 kW 13 5 18 27 36 54 72 Input and output voltage Volts 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415 A AC Input to UPS rectifier 0 99 minimum PF Full load current plus battery recharge current 3 phases Amps 23 31 46 61 92 123 Conductor size phase L1 L2 L3 N R...

Page 41: ...ed according to the load With non linear load equipment neutral wire of a rating 1 7 times the phase wire is recommended The cable recommendations are for 70 degree C rated copper cables in accordance with IEC 60364 5 52 NOTE Callout letters A B C and D map to Figure 33 and Figure 34 CAUTION External overcurrent protection is not provided by this product but is required by codes See Table 5 for ca...

Page 42: ...Terminal function Terminal Bus landing Tightening torque Nm AC input to rectifier L1 L2 L3 N M8 screw mounting 12 AC input to bypass L1 L2 L3 N M8 screw mounting 12 AC output to critical load L1 L2 L3 N M8 screw mounting 12 DC input from external battery Battery Battery M8 screw mounting 12 Customer earth 15 20 kVA PE Earthing M6 screw mounting 9 Customer earth 30 40 kVA PE Earthing M8 screw mount...

Page 43: ... to critical load shown in Table 5 The recommended line to line load unbalance is 50 or less Readily accessible disconnect devices rectifier bypass and output overcurrent protection and rectifier bypass and output disconnect switches are to be supplied by the customer Table 7 lists the recommended rating for the circuit breakers or fuses There is no DC disconnect device within the UPS A battery di...

Page 44: ... the communication interface terminal blocks located inside the UPS WARNING Do not connect relay contacts directly to the mains related circuits Reinforced insulation to the mains is required CAUTION All the communication interfaces are SELV circuits When connecting to other equipment make sure that you maintain this characteristic Read and understand the following notes while planning and perform...

Page 45: ...all the relays in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS The remote EPO switch must be a latching type switch that is not tied to any other circuits If you are using a normally closed remote EPO switch a jumper wire must be connected between pins 3 and 4 on the remote EPO terminal block The ...

Page 46: ... for cabinet weight 1 Use a forklift or pallet jack to move the packaged cabinet to the installation site or as close as possible before unpacking If possible move the cabinets using the pallet Insert the forklift or pallet jack forks between the supports on the bottom of the pallet see Figure 7 through Figure 14 for the UPS cabinet centre of gravity measurements CAUTION Do not tilt the UPS cabine...

Page 47: ... supports 8 Remove the cardboard walls from the cabinet 9 Remove the inner protective packaging Retain the ramp brackets 10 Recycle the remainder of the outer shipping container and the inner protective packaging in a responsible manner 11 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact a...

Page 48: ... perform the installation See the installation instructions before connecting to the supply Refer to the following while installing the UPS system Chapter 3 for cabinet dimensions equipment weight cabling and terminal data and installation notes Do not tilt the cabinets more than 10 during the installation If perforated floor tiles are required for ventilation place them in front of the UPS The UP...

Page 49: ...ps make sure that the forklift or pallet jack is rated to handle the weight of the cabinet see Table 1 for cabinet weight 1 If not already accomplished use a forklift or pallet jack to move the UPS cabinet to the installation area or as close as possible before unloading from the pallet Insert the forklift or pallet jack forks between the supports on the bottom of the pallet see Figure 7 through F...

Page 50: ... rear shipping bracket to the cabinet and the 4 bolts that secure the bracket to the pallet If you are not installing the cabinet permanently retain the shipping bracket and securing hardware for later use WARNING Do not stand directly in front of the pallet while unloading the cabinet If unloading instructions are not closely followed the cabinet may cause serious injury 6 Slowly roll the cabinet...

Page 51: ...th the angle facing outward 12 Secure the cabinet to the floor with customer supplied hardware 0 DANGER Only authorized personnel are allowed to perform battery assembly and connection to the UPS 5 3 External power cabling installation CAUTION To maintain the product safety and all other design features make sure that you reattach all plates and covers removed during the installation after the ins...

Page 52: ...s and neutral terminals See Section 4 3 2 for cabling and termination requirements 6 Connect phase L1 L2 L3 and neutral power wiring from the output terminals to the critical load See Section 4 3 2 for wiring and termination requirements 7 If you are wiring interface connections proceed to Section 5 4 8 Reinstall the dead front and back plate to the UPS WARNING High touch current It is essential t...

Page 53: ...1 Ground terminals 2 DC input from external battery 3 DC input from external battery 4 Not used 5 AC output to critical load L1 6 AC output to critical load L2 7 AC output to critical load L3 8 Neutral N 9 AC input to UPS bypass L1 10 AC input to UPS bypass L2 11 AC input to UPS bypass L3 12 Neutral N 13 AC input to UPS rectifier L1 14 AC input to UPS rectifier L2 15 AC input to UPS rectifier L3 1...

Page 54: ...s 60 80 Kva 1 Ground terminals 2 AC input to UPS rectifier L1 3 AC input to UPS rectifier L2 4 AC input to UPS rectifier L3 5 Neutral N 6 AC input to UPS bypass L1 7 AC input to UPS bypass L2 8 AC input to UPS bypass L3 9 AC output to critical load L1 10 AC output to critical load L2 11 AC output to critical load L3 12 DC input from external battery 13 DC input from external battery 14 Neutral N ...

Page 55: ... Only qualified personnel may install the battery system Battery cables must be protected against short circuit and overload that is the battery system must include proper fuses or breaker with protection function Ground the external battery cabinet to the UPS In the models that contain internal batteries internal battery circuit is open during transportation The internal battery cabling must be c...

Page 56: ...le EBC can contain 32 40 batteries per string Power and control wiring are not supplied with the UPS When installing Eaton external battery cabinets EBCs refer to the manufacturer s installation manual If installing a customer supplied battery system install the battery system according to the battery and battery system manufacturer s instructions and all the applicable codes and regulations Cable...

Page 57: ... Valve regulated cells are not sealed The amount of gas given off is less than for flooded cells but when planning the battery installation allowance must be made for adequate ventilation and heat dissipation Valve regulated cells are not completely maintenance free They must be kept clean and their connections checked periodically to ensure that they are tight and that there is no evidence of cor...

Page 58: ... or by vendor A readily accessible disconnect device must be supplied between the battery system and the UPS Figure 17 Connection between UPS and battery cabinet 1 BAT 2 BAT 3 PE protective earthing 4 Battery breaker 5 PE protective earthing WARNING Ensure correct polarity 5 4 2 1 1 common battery system Eaton 93E 15 80 kVA supports common battery configuration in a 1 1 redundant system containing...

Page 59: ...system described above Figure 18 Common battery configuration in a redundant 1 1 system A UPS 1 1 Battery breaker B UPS 2 2 Battery C External battery cabinet 3 PE 4 5 5 5 Installing interface connections CAUTION The interface cabling must be anchored to the UPS door onto a surface that is not covered when the door is closed Make sure that the removal of the UPM fan pan is possible without removal...

Page 60: ...abling and termination requirements see Section 4 3 3 Table 8 Figure 15 and Figure 16 3 Route the interface cables to the UPS via the right side panel or the knockout at the top of the cabinet see Figure 22 and Figure 23 4 Anchor the cabling to the UPS door see Figure 23 5 Connect the signal input interface cabling as shown in Table 8 and Figure 21 6 If you are cabling parallel connections proceed...

Page 61: ... bay 2 2 MiniSlot communication bay 1 3 Signal inputs 4 Remote EPO terminals 5 Pull chain terminals 6 Parallel CAN input RJ45 7 Parallel CAN output RJ45 Figure 21 Signal input terminal block connector assignments 1 Signal input 1 2 Signal input 2 3 Signal input 3 Table 8 Signal input connections Signal input terminal Name Description 1 BA1 Signal input 1 Input Programmable UPS alarm activated by a...

Page 62: ...1 Document ID 614 01975 00 63 133 Signal input terminal Name Description 3 BA2 Signal input 2 Input Programmable UPS alarm activated by a remote dry contact closure 4 BA2 Signal input 2 5 BA3 Signal input 3 Input Programmable UPS alarm activated by a remote dry contact closure 6 BA3 Signal input 3 Figure 22 Interface cable access ...

Page 63: ...cument ID 614 01975 00 64 133 Figure 23 Communication interface cable routing for Eaton 93E 60 80 kVA 5 6 Installing parallel wiring and connections To install wiring 1 Make sure that the UPS system is turned off and all power sources are removed See Chapter 7 for shutdown instructions 2 Install the power wiring according to Figure 25 ...

Page 64: ...stem is equal or within a tolerance of approximately 10 This is to ensure approximately equal current sharing when in the static bypass mode and to restrain input output high frequency loop current of a parallel system Total length 1A 1B 2A 2B 3A 3B 4A 4B If you are installing only two UPS modules redundant this requirement is no longer required as each UPS is capable of supporting the full bypass...

Page 65: ...4 01975 00 66 133 Figure 24 Parallel UPS control wiring A Tie cabinet F UPS 4 B Terminating jumper G Signal input CN9 C UPS 1 H Pull chain CN4 D UPS 2 I Twisted pairs E UPS 3 J Customer terminal block connections Figure 25 Parallel UPS system connections 1 Cabling to UPS bypass input 3 Cabling to UPS rectifier input 2 Outputs from UPSs 4 Battery ...

Page 66: ...O and one normally closed N C contact These contacts must not share a common terminal The N C contact is connected to the corresponding UPS s input used for signal input The N O contact is used to disconnect the bypass pull chain when the MOB is open Figure 24 and Figure 25 show the principles of paralleled UPS systems including MOBs and outputs from UPSs 3 To locate the appropriate terminals and ...

Page 67: ...alling MiniSlot interface connections NOTE The LAN drop for connection to the UPS communications card is to be supplied by the customer For installation and setup of a MiniSlot card contact an Eaton service representative see Section 2 7 To install wiring 1 If not already installed install the LAN drop 2 Route and install the LAN and other cables to the appropriate MiniSlot cards See Figure 19 and...

Page 68: ...ed remote EPO switch If you are installing another manufacturer s switch use this procedure and Figure 27 and Figure 28 as a guide Make sure that the wiring of the remote EPO switch is in accordance with local regulations To install a remote EPO switch 1 Make sure that the UPS system is turned off and all power sources are removed See Section 7 for shutdown instructions 2 Mount the remote EPO swit...

Page 69: ...ly closed remote EPO switch connect a jumper wire between pins 3 and 4 on the remote EPO terminal block 6 If you are installing multiple remote EPO switches wire the additional switches in parallel with the first remote EPO 7 If required install wiring from the remote EPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the remote EPO switch for...

Page 70: ... EPO switch N O C Remote EPO TB B Twisted wires Table 12 Normally closed remote EPO wire connections From remote EPO station s switch contact block either block To remote EPO terminal block on back of UPS cabinet Wire size Tightening torque 1 N C 1 See Figure 29 for wiring Twisted wires 2 0 5 2 0mm2 0 8 Nm 2 N C 2 Figure 29 Normally closed remote EPO switch wiring A Remote EPO switch N C C Remote ...

Page 71: ...tion checklist see Section 4 2 This checklist ensures that you have completely installed all the hardware cables and other equipment Complete all the items listed in the checklist to ensure a smooth installation Make a copy of the installation checklist before filling it out and retain the original After the installation is completed an Eaton Customer Service Engineer must verify the operation of ...

Page 72: ...ime or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner The emergency bypass consists of a continuous duty static switch and a backfeed protection contactor The backfeed protection contactor is located in series with the static switch The static sw...

Page 73: ...ersion on demand In the bypass mode the critical load is supported by the bypass source In the battery mode the battery provides DC power which maintains inverter operation The battery supports the critical load The following sections describe the differences in the UPS operating modes using block diagrams to show the power flow during each mode of operation 6 2 2 Standard normal mode During the s...

Page 74: ...kle current E Battery K1 Rectifier input relay Closed K3 Output relay Open K5 Backfeed contactor The battery converter derives its input from the regulated DC output of the rectifier and provides either a boosted or bucked regulated DC voltage charge current to the battery The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable The i...

Page 75: ...in service 6 2 3 High efficiency mode When the UPS is operating in the HE mode commercial AC power is supplied directly to the critical load through the internal bypass with the power module in a standby state If a commercial power brownout blackout overvoltage undervoltage or out of tolerance frequency condition occurs the system forward transfers to the normal mode double conversion on demand or...

Page 76: ...igure 31 Path of current through the UPS in the standard bypass mode A Static switch 1 Bypass input Main power flow B Rectifier 2 Rectifier input Energized C Inverter 3 Output De energized D Battery converter 4 Battery breaker Closed E Battery K1 Rectifier input relay Open K3 Output relay K5 Backfeed contactor In the bypass mode the output of the system is provided with 3 phase AC power directly f...

Page 77: ...led device can be turned on immediately to pick up the load from the inverter while inverter output relay opens to isolate the inverter The backfeed protection contactor if fitted is normally closed ready to support the static switch unless the bypass input source becomes unavailable If the UPS transfers from the normal mode to the bypass mode due to any reason other than operator intervention the...

Page 78: ...ifier input relay Open K3 Output relay K5 Backfeed contactor During a utility power failure the rectifier no longer has an AC utility source from which to supply the DC output voltage required to support the inverter The rectifier input relay opens and the battery instantaneously supplies energy to the battery converter The converter boosts the voltage so that the inverter can support the customer...

Page 79: ...e the UPS transfers to bypass instead of shutting down If at any time during the battery discharge the input power becomes available again the input and the backfeed protection contactors close and the rectifier begins to supply DC current to the converter and inverter At this point the unit returns to the normal mode Depending on the total load and the duration of the battery discharge battery cu...

Page 80: ...er input switch 22 Fuse 3 External battery cabinet 13 Fuse 23 Output relay 4 Pull chain 14 Rectifier input relay 24 Fuse 5 Parallel CAN 15 Rectifier 25 MBS 6 Remote EPO 16 Bypass input switch 26 Output switch 7 MiniSlot interface 17 Backfeed contactor 27 Battery 8 Interface board 18 Battery converter 28 Battery breaker 9 AC input to rectifier 3 wire L1 L2 L3 rotation 19 Inverter 29 Battery breaker...

Page 81: ...xternal battery cabinet 12 Fuse 22 Output relay 3 Pull chain 13 Rectifier input relay 23 Fuse 4 Parallel CAN 14 Rectifier 24 MBS 5 Remote EPO 15 Bypass input switch 25 Output switch 6 MiniSlot interface 16 Backfeed contactor 26 Battery breaker 7 Interface board 17 Battery converter 27 Battery 8 AC input to rectifier 3 wire L1 L2 L3 rotation 18 Inverter 28 AC output to critical load 19 Static switc...

Page 82: ...ce personnel The preliminary startup verifies all the electrical interconnections to ensure that the installation was successful and the system operates properly Before you attempt to operate any of the controls read this section of the manual and have thorough knowledge of the UPS operation 7 1 UPS controls and indicators The controls and indicators identified and described in this section are us...

Page 83: ...Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 84 133 Figure 36 UPS switches for 15 40 kVA 1 Neutral switch 2 Output switch 3 Maintenance bypass switch 4 Bypass input switch 5 Rectifier input switch 6 Battery breaker internal batteries ...

Page 84: ...nput switch 4 Rectifier input switch 5 Neutral switch 7 1 1 Control panel The control panel is used to set up and control the UPS and to monitor UPS operation For a description of the UPS control panel functions see Section 7 2 7 2 Using the control panel The following sections describe the UPS control panel including the controls and indicators and how to monitor the UPS operation The control pan...

Page 85: ... column of status indicators See Section 7 2 1 The following sections describe how to use the UPS control panel to monitor the UPS When the unit powers up the screen displays the Eaton logo as shown in Figure 38 To advance to the main menu and the Mimic screen press any control panel push button once 7 2 1 Status indicators The four symbols on the left side of the control panel are status indicato...

Page 86: ...tive alarm and requires immediate attention The LCD shows the highest priority active alarms All alarms are accompanied by an audible horn To silence the horn press any control panel push button once The alarm indicator may be illuminated along with other indicators Flashing There is a new UPS alarm condition The indicator flashes until you acknowledge the alarm by pressing any control panel push ...

Page 87: ...dicator is illuminated during normal UPS system operation The other indicators illuminate to indicate alarms or events When an alarm occurs first check these indicators to see what type of event has taken place For descriptions of the status indicators see Section 7 2 1 System event messages When a system event occurs a message appears on the LCD in the UPS status area This message is also written...

Page 88: ...p line of the display blinks while scrolling Some notices and alarms may be accompanied by an audible horn To silence the horn press any control panel push button once Figure 39 shows a typical alarm message For more information about the alarms and notices see Section 7 2 2 B The information area contains data about the UPS status and operations C The menu bar shows the symbols of the available s...

Page 89: ...e 14 Display function menu map Menu option Description METERS Displays performance meters for the system or critical load EVENTS Displays the list of active system events HISTORY Displays a historical log of system events CONTROLS Displays the System Control screen SETUP Allows you to set the date and time for the time stamp the display language the unit name and meter subscripts Also allows you t...

Page 90: ...of the operating status of the system Figure 40 Main menu and the Mimic screen 7 2 6 Display menu operation Table 15 describes the menu functions and how to use them Table 15 Display menu operation Function Sub function Operation Meters UPS The Meters screens show the UPS meter readings for the unit The default voltage displayed on these screens is phase to neutral These can be changed to display ...

Page 91: ...source as well as the kVA kW and power factor measurements Battery UPS The Battery screen displays the battery voltage Vdc and the battery current Idc Events Use the or push buttons to select the EVENTS symbol on the main menu bar to display the Events screens A listing of all the system events that are currently active is displayed The most recent event is listed first As the events clear they ar...

Page 92: ...A rating the input voltage rating and the battery run time rating Use the or push buttons to select USER on the Setup menu bar Use the or push button to select Info then press the push button to display the function screen To return to the System Setup screen press the ESC push button About The About screen provides the installed firmware version numbers on the UPS Use the or push buttons to selec...

Page 93: ...display on the screen and for logging events in the Event and History Logs Use the or push button to select CLOCK to display the Clock screen Use the or push button to highlight the desired format then press the push button to display the Set Date and Time screen To return to the System Setup screen press the ESC push button Setup Config System Level 1 Setup continued Set Date and Time MM DD YYYY ...

Page 94: ...to the System Setup screen press the push button Language The Language Setup screen allows you to select the display menu language Use the or push button to highlight Language then press the push button to display the Language screen Use the or push button to highlight the desired language then press the push button To return to the System Setup screen press the ESC pushbutton Unit Name The Unit N...

Page 95: ...atus lamps Use the or push button to highlight Lamp Test then press the push button to illuminate the status lamps To return to the System Setup screen press the ESC push button Clear Log The Clear Log screen allows you to clear the history log Use the or push button to highlight Clear Log then press the push button to clear the log To return to the System Setup screen press the ESC push button P ...

Page 96: ...sfer to bypass load off and charger control commands In addition the screen displays the current status of the UPS Figure 42 shows the System Control screen Use the or push button to highlight the desired command screen then press the push button to display the command menu screen Use the or push button to highlight the desired command Table 16 describes the control functions and provides instruct...

Page 97: ...the UPS from the bypass mode to the standard normal mode Bypass Mode Starts the UPS in the bypass mode or transfers the UPS from the normal mode to the bypass mode High Efficiency HE Mode Transfers the UPS from the standard normal mode to the HE mode Transfers the UPS from the HE mode to the standard normal mode Battery Control Commands Use the or push button to highlight the desired command funct...

Page 98: ...ercial power anomalies To start the UPS system 1 To unfasten the front door lift the latch from the bottom turn it to the right counter clockwise and swing the door open see Figure 35 2 Make sure that the bypass switch is open and the neutral switch is closed 3 Close the UPS input feeder circuit breaker 4 If the UPSs are wired for dual input close the UPS bypass input feeder circuit breaker 5 Make...

Page 99: ... maintenance bypass switch is open and the neutral switch is closed 3 Close the UPS input feeder circuit breaker 4 If the UPSs are wired for dual input close the UPS bypass input feeder circuit breaker 5 Make sure that the rectifier input switch is closed 6 Make sure that the bypass input switch is closed 7 Make sure that the output switch is closed 8 Make sure that the MBS cover is installed 9 Cl...

Page 100: ...the bypass mode to the normal mode To transfer the critical load to the normal mode 1 Select the CONTROLS symbol in the main menu bar The System Control screen is displayed 2 If not already selected select UPS in the System Control screen 3 In the UPS System Control screen select the BYPASS NORMAL command and press the push button The UPS transfers to the normal mode If the power module is not ava...

Page 101: ...E DISABLE ENABLE command and press the push button After the battery is fully charged the UPS transfers to the HE mode if no abnormal power conditions are detected If abnormal power conditions are detected the UPS waits and transfers to the HE mode when the conditions are cleared The normal mode status indicator is illuminated 7 3 6 Transfer from the HE mode to the standard normal mode To transfer...

Page 102: ...over the maintenance bypass switch This action signals the UPS to transfer to static bypass if the UPS is not already on static bypass See Figure 36 for the switch arrangement 3 Check that that the LCD LED display indicates that the UPS is in the bypass mode 4 Close the maintenance bypass switch 5 Open the bypass input and output switches separately 6 Loosen the screws that fix the cover over the ...

Page 103: ...ate to the left and tighten the screws 7 Use the control panel to command the UPS to transfer to the normal mode 7 3 9 UPS and critical load shutdown To perform maintenance or service on the critical load shut down the power to the load 1 Turn off all the equipment that is being powered by the UPS 2 Perform the LOAD OFF procedure as instructed in Section 7 3 12 The output and bypass backfeed relay...

Page 104: ...ol in the main menu bar The System Control screen is displayed 2 Select Battery in the System Control screen 3 In the Battery System Control screen select the CHARGING RESTING command and press the push button 7 3 11 Battery test NOTE This UPS has a user initiated battery test that is intended to determine if the batteries are able to support the load The battery test can only be initiated when th...

Page 105: ...D OFF or BYPASS LOAD OFF command depending on the UPS mode and press the push button The Verify Action screen is displayed providing you a choice to proceed or abort the shutdown CAUTION When LOAD OFF is selected in the following step all power to the critical load is lost Only use this feature when you want to de energize the critical load 4 Select Yes or No and press the push button Selecting Ye...

Page 106: ...r the Eaton supplied remote EPO switch If a customer supplied remote EPO switch is used it may not activate in the same manner In such a case refer to the operating instructions provided with the switch To use the remote EPO switch 1 Firmly push the red push button until it locks into place The switch latches into the activated state The input output and battery relays and the bypass backfeed cont...

Page 107: ...l UPS is not available and the critical load needs to be energized CAUTION In the bypass mode the critical load is not protected from commercial power anomalies 1 Make sure that the system maintenance bypass switch is open 2 Close all UPS input feeder circuit breakers 3 Close all module output breakers MOBs 4 If the UPSs are wired for dual input close all of the UPS bypass input feeder circuit bre...

Page 108: ...d for dual input close all of the UPSs bypass input feeder circuit breakers 5 Make sure that all the rectifier input switches are closed 6 Make sure that all the bypass input switches are closed 7 Make sure that all the output switches are closed 8 Close all internal and external battery breakers 9 Wait until the UPS control panel display becomes active and indicates logic power 10 Check that ther...

Page 109: ...tor is illuminated 7 4 3 Transfer from the normal mode to the bypass mode To transfer the critical load to the bypass mode CAUTION In the bypass mode the critical load is not protected from commercial power anomalies 1 Select the CONTROLS symbol in the main menu bar The System Control screen is displayed 2 If not already selected select UPS in the System Control screen 3 In the UPS System Control ...

Page 110: ... UPS 1 Shut down the UPS 2 Open the MOB for the UPS being shut down 3 Select the CONTROLS symbol in the main menu bar The System Control screen is displayed 4 If not already selected select UPS in the System Control screen 5 In the UPS System Control screen select the NORMAL UPS OFF command and press the push button The output and bypass backfeed relay open and the power module is turned off on th...

Page 111: ...ain menu bar The System Control screen is displayed 10 If not already selected select UPS in the System Control screen 11 In the UPS System Control screen select the UPS OFF NORMAL command and press the push button 12 If requested enter the Level 1 password The default password is 1111 The rectifier and inverter turn on The inverter continues to ramp up to full voltage Once the inverter reaches fu...

Page 112: ...ypass input switches 7 Open the output switch 8 Open all the MOBs 9 Open all the UPSs input and bypass feeder circuit breakers 10 Open all the internal and external battery breakers 7 4 8 Charger control To turn an individual UPS battery charger on 1 Select the CONTROLS symbol in the main menu bar on the UPS requiring the charger to be turned on The System Control screen is displayed 2 Select Batt...

Page 113: ...played 2 Select Battery in the System Control screen 3 In the Battery System Control screen select the RESTING TESTING command and press the push button 7 4 10 Using the UPS LOAD OFF command A UPS Load Off is initiated by selecting the Load Off command in the UPS Control screen The UPS LOAD OFF controls the UPSs output by powering down the UPS and de energizing the critical load The UPSs including...

Page 114: ...l the cause of the shutdown has been identified and cleared 6 To restart the UPS after pressing the LOAD OFF push button follow the procedure in Section 6 4 1 or 6 4 2 WARNING Power is present inside the UPS cabinet after the upstream input feeder circuit breakers are opened because of the installed external battery cabinet 7 4 11 Using the remote emergency power off switch A UPS emergency power o...

Page 115: ...ut output and battery relay and the optional bypass backfeed contactor open and the power module is turned off immediately without asking for verification CAUTION Do not attempt to restart the system after the remote EPO until the cause of the shutdown has been identified and cleared 2 To deactivate the remote EPO switch in preparation for restarting the UPS insert the supplied key and rotate cloc...

Page 116: ...mail and a network management system NMS using SNMP and connects to a twisted pair Ethernet 10 100BaseT network Network and Modbus MiniSlot card Provides remote monitoring through a Web browser interface e mail and a network management system NMS using SNMP and connects to a twisted pair Ethernet 10 100BaseT network The card also provides direct integration of UPS information meters and status to ...

Page 117: ...pplied by facility planners or the customer For the installation and setup of a MiniSlot card contact an Eaton service representative see Section 2 7 Refer to the manual supplied with the MiniSlot card for user instructions 8 2 Signal input monitoring This standard feature lets you connect the UPS to your building alarms such as smoke detectors or over temperature alarms The communication interfac...

Page 118: ...ficiently for many trouble free years 9 1 Important safety instructions Remember that your UPS system is designed to supply power EVEN WHEN IT IS DISCONNECTED FROM THE UTILITY POWER The UPS module interiors are unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged After disconnecting the utility power and the DC power authorized service personnel must wait...

Page 119: ...nnecting terminal disconnect the charging source Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock is reduced if such grounds are removed during installation and maintenance When replacing batteries use the same number of sealed lead acid batteries Dispo...

Page 120: ... 380 400 415 V Installation and Operation Manual Eaton Corporation plc 2015 All rights reserved Revision 001 Document ID 614 01975 00 121 133 Figure 44 Recommended preventative maintenance schedule for Eaton 93E 15 80 kVA UPS ...

Page 121: ...he normal mode status indicator is not illuminated contact an Eaton service representative 9 2 2 Monthly maintenance Perform the following steps monthly 1 Check the system parameters as described in Section 7 2 2 Check the UPS air filters located behind the front door and wash or replace them as necessary See Figure 45 for the filter location Contact your Eaton service representative for replaceme...

Page 122: ...uring maintenance procedures check the tightness of the compression lug connections and re torque the connections to the values listed in this manual 9 2 4 Annual maintenance WARNING Only authorized personnel that are familiar with the maintenance and servicing of the UPS system are allowed to perform annual preventive maintenance Contact your service representative for more information about serv...

Page 123: ...UPS or its battery cabinet remove the battery bank Follow local requirements in battery recycling or discard The removal of batteries is allowed only by authorized service personnel due to high energy and voltage Figure 46 shows the symbol for recycling batteries Figure 46 Recycling batteries symbol Do not discard waste electrical or electronic equipment in the trash For proper disposal contact yo...

Page 124: ...le and damage equipment Do not discard unwanted batteries or battery material in the public waste disposal system Follow all the applicable local regulations for storage handling and disposal of batteries and battery materials 9 5 Maintenance training A basic training course available from Eaton Corporation gives you a competent working knowledge of the UPS system operation and teaches you how to ...

Page 125: ...ls Power rating Frequency Eaton 93E 15UI N 64 9Ah MBS 15 kVA 50 60 Hz Eaton 93E 15UI N 0 MBS 15 kVA 50 60 Hz Eaton 93E 20I N 64 9Ah MBS 20 kVA 50 60 Hz Eaton 93E 20I N 0 MBS 20 kVA 50 60 Hz Eaton 93E 30I N 96 9Ah MBS 30 kVA 50 60 Hz Eaton 93E 30I N 0 MBS 30 kVA 50 60 Hz Eaton 93E 40I N 128 9Ah MBS 40 kVA 50 60 Hz Eaton 93E 40I N 0 MBS 40 kVA 50 60 Hz Eaton 93E 60 N MBS 60 kVA 50 60 Hz Eaton 93E 80...

Page 126: ...ements as referred through the IEC 62040 1 EMC Directive 2004 108 EC on electromagnetic compatibility IEC 62040 2 Uninterruptible power systems UPS Part 2 Electromagnetic compatibility EMC requirements Ed 2 Performance tests IEC 62040 3 Uninterruptible power systems UPS Part 3 Method of specifying the performance and test requirements RoHS 2011 65 EU on the restriction of the use of certain hazard...

Page 127: ...eries prolonged storage above 40 C causes rapid battery self discharge Relative humidity operating and storage 5 to 95 non condensing Acoustical noise 55 dB 15 20 kVA 62 dB 30 40 kVA 65 dB 60 80 kVA at a 1 m distance per ISO 7779 EMC Meets IEC 62040 2 2005 C3 Internal battery recharging during storage Batteries must be re charged at 6 month intervals Do not store units with internal batteries long...

Page 128: ...tery strings with different number of cells in parallel Battery charging capacity 384 Vdc 15 kVA UPS 5 3 A maximum at any load up to a 100 load 20 kVA UPS 5 3 A maximum at any load up to a 100 load 30 kVA UPS 8 A maximum at any load up to a 100 load 40 kVA UPS 10 6 A maximum at any load up to a 100 load 60 kVA UPS 16 A maximum at any load up to a 100 load 80 kVA UPS 24 A maximum at any load up to ...

Page 129: ... Output voltage phase displacement 2 5 for 100 maximum load imbalance linear load Frequency regulation 0 1 Hz free running Synchronous to bypass 4 Hz default setting Frequency slew rate 3 Hz per second default setting Load compatibility 0 9 PF leading 0 7 PF lagging Overload capability 110 for 60 minutes 125 for 10 minutes 150 for 1 minutes 150 for 500 milliseconds Short circuit current 2 x In for...

Page 130: ...allation inspection and initial startup of the UPS unit is carried out by a service engineer approved by Eaton Service and maintenance of the UPS shall also be performed only by a service engineer approved by Eaton Otherwise the warranty will be voided If the product fails to meet its published specifications due to a defect in material and workmanship covered by this warranty the seller will repa...

Page 131: ... manufacturer reserves the right to modifications without prior notice 11 2 Whom to contact in case of Warranty In case of Warranty or while unsure if the unit in question is covered by warranty contact the respective sales organization where the unit was purchased Have the following information available Purchase order number and purchase order date Installation date OR Serial number and part num...

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Page 133: ...Copyright 2015 Eaton Corporation plc All rights reserved Unauthorized copying and lending are prohibited Eaton Power Quality Oy Koskelontie 13 FI02920 Espoo Finland www eaton eu ...