Eaton 93PM IBC-L, Installation Manual

Page 1: ...Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW 432V and 480V Installation Manual...

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Page 3: ...Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW 432V and 480V Installation Manual...

Page 4: ...oc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vo...

Page 5: ...Breaker Location 3 11 4 INSTALLATION 4 1 4 1 Preliminary Installation Information 4 1 4 2 Unloading the IBC SW Cabinet from the Pallet 4 1 4 3 Installing IBC SW Power Wiring 4 7 4 3 1 Line Up and Mat...

Page 6: ...t Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality 7 PRODUCT SPECIFICATIONS 7 1 7 1 Model Numbers 7 1 7 2 Specifications 7 1 7 2 1 Battery Specifications 7 1 7 2 2...

Page 7: ...Match Wiring Access Locations 4 5 Figure 4 3 Rear Ventilation 4 6 Figure 4 4 Top Ventilation 4 6 Figure 4 5 Wiring Channel Location 4 9 Figure 4 6 DC Power Terminal Locations Eaton 93PM IBC SW 4 10 Fi...

Page 8: ...List of Figures 1 IV Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 9: ...atch External Power Recommended Wire Sizes for the Eaton 93PM IBC SW 3 6 Table 3 4 Standalone External Power Recommended Wire Sizes for the Eaton 93PM IBC SW 3 7 Table 3 5 External Power Cable Termina...

Page 10: ...List of Tables 1 VI Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 11: ...binets match the UPS cabinet in style and color Figure 1 1 shows the Eaton 93PM IBC SW The IBC SW is equipped with valve regulated lead acid VRLA batteries The 432Vdc version contains a single string...

Page 12: ...or access to the battery breaker l Interface wiring can be routed through the top left or right sides of the IBC SWs in line up and match configurations or through the top or bottom of the IBC SWs usi...

Page 13: ...s manual describes how to install the IBC SW and is divided into chapters Read and understand the procedures described to ensure trouble free installation and operation Read through each procedure bef...

Page 14: ...structions including site preparation planning for installation and wiring and safety information Detailed illustrations of cabinets and optional accessories with dimensional and connection point draw...

Page 15: ...nal locations and telephone numbers l A question about any of the information in this manual l A question this manual does not answer Please call the Customer Reliability Center at United States 1 800...

Page 16: ...Introduction 1 6 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 17: ...ctive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use l As a result of the connected l...

Page 18: ...e recommended range will result in decreased battery life and performance and will reduce or void the battery warranty Refer to Terms and Conditions of Sale with Battery Replacement Coverage and the B...

Page 19: ...n of power terminals 3 2 Preparing the Site For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual The operating enviro...

Page 20: ...be found at www eaton com powerquality or contact your service representative for information on how to obtain copies CAUTION The shelf life for the batteries installed in the IBC SW is 12 months from...

Page 21: ...f the cabinet for proper air circulation The clearances required around the IBC SW cabinet are shown in Table 3 2 Table 3 2 Eaton 93PM IBC SW Cabinet Clearances From Top of Cabinet with Rear Exhaust O...

Page 22: ...Figure 3 2 Eaton 93PM IBC SW Dimensions Top and Bottom Views Dimensions are in millimeters inches 1880 74 0 425 16 7 1067 42 0 330 13 0 242 9 5 330 13 0 58 2 3 47 1 9 60 2 4 30 1 2 245 9 6 30 1 2 39 1...

Page 23: ...ers inches 1880 74 0 425 16 7 1067 42 0 C B A CG CG Weight and Center of Gravity DCVoltage Output Nominal A mm in B mm in C mm in Weight kg lb 93PM IBC SW with 1 String 36 Batteries 432 833 32 8 527 2...

Page 24: ...p of less than 1 of nominal DC voltage at rated battery current l Refer to NEC Article 250 and local codes for proper grounding practices l Battery voltage is computed at 2 volts per cell as defined b...

Page 25: ...tomer Supplied Tie Point and Breaker or Disconnect Tie Point and Breaker or Disconnect to UPS Model UPS Model Number of Cabinets Terminal Recommended Conductor Size AWG or kcmil Number per Pole Recomm...

Page 26: ...l Battery detect and 48 Vdc shunt trip wiring should be a minimum of 18 AWG l Use twisted pair wires for each input and return or common l All interface wiring and conduit is to be supplied by the cus...

Page 27: ...learance of 3m 10 ft on each side for removing the cabinet from the pallet 4 Remove the protective packaging material from the cabinet and recycle in a responsible manner Retain the parts kit box pack...

Page 28: ...llation Plan and Unpacking 3 10 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality Figure 3 4 Eaton 93PM IBC SW as Shipped on Pa...

Page 29: ...164000639 Rev 1 www eaton com powerquality 3 11 3 4 Battery Breaker Location Figure 3 5 shows the location of the battery breakers in the 93PM Integrated Battery Cabinet Small Welded with the front co...

Page 30: ...Installation Plan and Unpacking 3 12 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 31: ...inets l Refer to Chapter 3 for cabinet dimensions and weight wiring and terminal data and installation notes l Do not tilt the cabinets more than 10 during installation 4 2 Unloading the IBC SW Cabine...

Page 32: ...1 Place a floor protector from the parts kit underneath each jacking bolt and screw the bolts down against them The floor protectors protect the floor from being marred by the jacking bolts WARNING D...

Page 33: ...sponsible manner 13 Attach the front cover by placing the cover on the two mounting bolts on the bottom and installing the two mounting bolts on the top Tighten all of the bolts 14 If the leveling fee...

Page 34: ...et shipped with the IBC SW 20 Remove the screws along each adjacent cabinet top panel securing the top panels Retain the hardware for later use 21 Install the top splice bracket between the adjacent c...

Page 35: ...39 Rev 1 www eaton com powerquality 4 5 Figure 4 2 Line Up and Match Wiring Access Locations Inter cabinet wiring access to route interface wiring between cabinets Left Side View Right Side View Inter...

Page 36: ...et Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality Figure 4 3 Rear Ventilation Figure 4 4 Top Ventilation Ventilation Grill Cover Plate Back View Front Top View Ve...

Page 37: ...5 of the UPS cabinet and IBC SW to the wiring channel on the left side of the IBC SW see Figure 4 5 Route the wiring along the wiring channel to the IBC SW DC Output terminal block See Figure 4 6 for...

Page 38: ...ble Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 for UPS cabinet termination requirements 9 If installing more than one IBC SW repeat Steps 2 through 8 for each IBC SW and...

Page 39: ...on 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality 4 9 Figure 4 5 Wiring Channel Location Wire Tie Anchors See Figure 4 7 for detai...

Page 40: ...egrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality Figure 4 6 DC Power Terminal Locations Eaton 93PM IBC SW Ground Terminals DC Output Termina...

Page 41: ...Installation Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality 4 11 Figure 4 7 Wire Tie Anchors Wire Tie Anchors...

Page 42: ...abinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality Figure 4 8 DC Power Terminal Detail Eaton 93PM IBC SW IBC SW DC Output to UPS Negative Terminals IBC SW DC O...

Page 43: ...C SW DC Output terminal block See Figure 4 6 for terminal locations See paragraph 3 2 2 and Table 3 3 for wiring requirements Refer to the applicable Eaton 93PM UPS Installation and Operation manual l...

Page 44: ...ound wiring from the UPS through the bottom of the IBC SW to the IBC SW ground terminal block See Figure 4 6 for terminal location See paragraph 3 2 2 and Table 3 3 for wiring requirements 17 Connect...

Page 45: ...m the UPS battery detect interface terminals through the top inter cabinet access pass through see Figure 4 2 on page 4 5 of the UPS cabinet and IBC SW to the IBC SW battery interface terminal block T...

Page 46: ...block TB2 See Figure 4 10 for terminal locations See paragraph 3 2 3 Table 4 1 and Figure 4 11 for wiring and termination requirements Refer to the applicable Eaton 93PM UPS Installation and Operatio...

Page 47: ...rature out of specification and to turn off the battery charger to prevent thermal runaway 9 Thermal Sensor Return 8 Not Used 7 To Next IBC SW TB2 2 Contacts used to open battery breaker or disconnect...

Page 48: ...Slotted Use 18 AWG twisted pair wires for each input and return or common Strip wire insulation back 10 millimeters to wire terminal blocks Use wire rated for 600V and Class 1 wiring methods Battery D...

Page 49: ...W TB2 5 connection returns to UPS Battery Detect Building Alarm terminal NOTE 4 Because of the battery shunt trip wiring route in the 93PM UPS cabinet the wiring from the IBC SW battery shunt trip ter...

Page 50: ...hunt trip wiring route in the 93PM UPS cabinet the wiring from the IBC SW battery shunt trip terminals to the UPS must use wire rated for 600V and Class 1 wiring methods NOTE 3 The Thermal Sensor is o...

Page 51: ...onduit runs into the plate Pull the wiring through the conduit into the wiring area 6 Route the battery shunt trip interface wiring from the UPS battery shunt trip interface terminals through top of t...

Page 52: ...ion requirements For a detailed view of the IBC SW terminal block see Figure 4 12 12 Connect the battery shunt trip interface wiring to the UPS battery shunt trip interface terminals Refer to the appl...

Page 53: ...IBC SW and the top IBC SW inter cabinet wiring access pass through see Figure 4 2 to the IBC SW battery interface terminal block TB2 See Figure 4 10 for terminal locations See paragraph 3 2 3 Table 4...

Page 54: ...requirements For a detailed view of the IBC SW terminal block see Figure 4 12 11 Connect the thermal sensor interface wiring to the UPS thermal sensor interface building alarm terminals Refer to the a...

Page 55: ...rvice personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed Installation Checklist o All IBC SWs are the same model...

Page 56: ...___________________________ ________________________________________________________________________ ________________________________________________________________________ __________________________...

Page 57: ...re 5 1 Eaton 93PM Integrated Battery Cabinet Small Welded Line Up and Match Power Oneline NOTE 1 See paragraph 3 2 2 for wiring installation notes and Table 3 3 or Table 3 4 for wiring requirements NO...

Page 58: ...ts NOTE 2 External wiring to be supplied by the customer Battery Cabinet 1 Battery Cabinet 2 UPS Cabinet Two Cabinets Maximum Internal Battery Breaker Internal Battery Breaker NOTE 1 See paragraph 3 2...

Page 59: ...Cabinet 1 First ST Battery Cabinet 2 Middle ST Battery Cabinet 4 Last ST Battery Cabinet 3 Middle ST Multiple Battery Cabinets 48 Vdc NOTE Battery Detect and DC Shunt Trip wiring should be a minimum o...

Page 60: ...elded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality 5 3 Schematics Figure 5 5 and Figure 5 6 show the 93PM Integrated Battery Cabinet Small Welded schematics Figure 5 5 Eaton...

Page 61: ...ics Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality 5 5 Figure 5 6 Eaton 93PM IBC SW 480V Version Schematic TO UPS AND NEXT I...

Page 62: ...Onelines and Schematics 5 6 Eaton 93PM Integrated Battery Cabinet Small Welded IBC SW Installation Manual P 164000639 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 63: ...es very little preventive maintenance However the system should be inspected periodically to verify that the units are operating normally Record maintenance results and any corrective actions in a sui...

Page 64: ...to the skin and eyes It may be toxic l A battery can cause electrical shock burn from high short circuit current or fire Observe proper precautions ATTENTION l Une batterie peut pr senter un risque de...

Page 65: ...hange 7 2 1 Battery Specifications CAUTION The shelf life for the batteries installed in the IBC SW is 12 months from the date code on the battery The recharge date is also stated on a label inside th...

Page 66: ...nsit Temperature 25 C to 60 C 13 F to 140 F Recommended Eaton PWHR12200W4FR or CSB HRL12200WFR Battery Transit 20 C to 50 C 4 F to 122 F Storage Temperature 25 C to 55 C 13 F to 131 F Recommended Eato...

Page 67: ...l become the property of Eaton LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is six...

Page 68: ...eceive the benefits of this Warranty the End User must register the product warranty via mail or online at www powerquality eaton com Product Registration product registration use the Product in a nor...

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