Eaton 93PM-L 60-1, Installation And Operation Manual

Page 1: ...p n P 164000711 Revision 03 20 60 kW 208V UPS Installation and Operation Manual Eaton 93PM L UPS ...

Page 2: ...his manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d instal...

Page 3: ...lid or unenforceable the remaining provisions of this Agreement will remain in full force 5 5 Waiver The waiver by either party of any default or breach of this Agreement will not constitute a waiver of any other or subsequent default or breach Failure to enforce or delay in enforcing any provision of this Agreement will not constitute a waiver of any rights under any provisions of this Agreement ...

Page 4: ......

Page 5: ...1 3 1 Battery Configurations 6 1 3 2 Optional Thermal Sensor 6 1 4 Basic System Configurations 6 1 5 Using This Manual 7 1 6 Conventions Used in This Manual 7 1 7 Symbols Controls and Indicators 8 1 8 For More Information 8 1 9 Getting Help 9 1 10 Equipment Registration 9 2 2 S Sa af fe et ty y W Wa ar rn niin ng gs s 1 11 1 3 3 U UP PS S I In ns st ta alllla at tiio on n P Plla an n a an nd d U U...

Page 6: ...onnections 86 4 6 7 External Parallel CAN Control Wiring and Connections 87 4 6 8 External Parallel Pull Chain Control Wiring and Connections 90 4 6 9 Installing Minislot Interface Connections 93 4 7 Installing a REPO Switch 94 4 8 Initial Startup 97 4 9 Completing the Installation Checklist 97 4 10 Installation Checklist 98 5 5 U Un nd de er rs st ta an nd diin ng g U UP PS S O Op pe er ra at tii...

Page 7: ...tch 132 6 4 Multiple External Parallel System Operation 133 6 4 1 Starting the Parallel System in Double Conversion Mode 133 6 4 2 Starting the Parallel System in Bypass Mode 134 6 4 3 Starting the Parallel System UPMs 134 6 4 4 Starting a Single UPM 135 6 4 5 Transfer from Double Conversion to Bypass Mode 135 6 4 6 Transfer from Bypass to Double Conversion Mode 135 6 4 7 Transfer from ESS Mode to...

Page 8: ...erforming Preventive Maintenance 145 8 2 1 DAILY Maintenance 146 8 2 2 MONTHLY Maintenance 146 8 2 3 PERIODIC Maintenance 147 8 2 4 ANNUAL Maintenance 147 8 2 5 BATTERY Maintenance 147 8 3 Installing Batteries 147 8 4 Recycling the Used Battery or UPS 148 8 5 Maintenance Training 148 9 9 P Pr ro od du uc ct t S Sp pe ec ciif fiic ca at tiio on ns s 1 14 49 9 9 1 Models 149 9 2 Specifications 149 9...

Page 9: ...l Wire Length 35 Figure 17 UPS Cabinet as Shipped on Pallet 52 Figure 18 UPS Cabinet with Left or Right Mounted Top Entry Wiring Sidecar as Shipped on Pallet 52 Figure 19 UPS Cabinet with Left or Right Mounted Sidecar as Shipped on Pallet 53 Figure 20 Removing the UPS Pallet Skids and Supports 56 Figure 21 Removing the Top Entry Sidecar Pallet Skids and Supports 57 Figure 22 Removing the Bypass Si...

Page 10: ...eline 108 Figure 55 Eaton 93PM L 60 UPS with Top Entry Sidecar System Oneline 109 Figure 56 Eaton 93PM L 60 UPS with Bypass Sidecar SIAC B System Oneline 110 Figure 57 UPS Controls and Indicators 111 Figure 58 UPS Control Panel 112 Figure 59 Parts of the LCD 114 Figure 60 Main Menu and Mimic Screen 115 Figure 61 Typical Meters Summary Screen 117 Figure 62 Typical Active Events Screen 118 Figure 63...

Page 11: ...g Terminal Hardware Kit 44 Table 15 Recommended Installation Parts and Tools Not Supplied by Eaton 45 Table 16 Power Cable Conduit Recommendations 46 Table 17 Recommended Input and Bypass Circuit Breaker Ratings 48 Table 18 Recommended Output Circuit Breaker Ratings 49 Table 19 Recommended DC Input Battery Disconnect Circuit Breaker Ratings 49 Table 20 List of Interface and Control Wiring Connecti...

Page 12: ...xii Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 List of Tables ...

Page 13: ...alled through the bottom of the cabinet with an optional sidecar available for top entry wiring Figure 1 shows the Eaton 93PM L UPS Figure 2 shows the Eaton 93PM L UPS with a left or right mounted Top Entry Wiring Sidecar and Figure 3 shows the Eaton 93PM L UPS with a left or right mounted Bypass Sidecar SIAC B NOTE Startup and operational checks must be performed by an authorized Eaton Customer S...

Page 14: ...and Operation Manual P 164000711 Rev 03 Figure 1 Eaton 93PM L UPS 60 kW Four Wire Figure 2 Eaton 93PM L UPS 60 kW Four Wire with Top Entry Wiring Sidecar UPS with Left Mounted UPS with Right Mounted Top Entry Sidecar Top Entry Sidecar Introduction ...

Page 15: ...tact is provided for connection to equipment at the facility such as a light an audible alarm or a computer terminal The equipment connected to this contact alerts you to a UPS alarm Minislot Communication Bays Four communication bays are standard equipment One to four optional Minislot connectivity cards can be installed in the UPS at any time Minislot cards are quickly installed at the front of ...

Page 16: ...ility some battery cabinet configurations extend float level to 72 hours Twenty four hours into the float period a series of battery tests are performed to check the battery health The float level charge continues after a successful test After initial startup the battery run time on the front panel display indicates two minutes After the 24 hour float charging period and automated battery testing ...

Page 17: ...undancy depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not operating properly a redundant UPS continues to supply uninterrupted power to the critical load A built in Controller Area Network CAN provides connectivity for system metering and operational mode control The parallel system consists of two to four UPSs and a Wall Mounted Pan...

Page 18: ...aintenance free batteries An external battery disconnect switch or tie point must be used when battery systems are located separate from the UPS cabinet and wiring exceeds the number of battery terminals available A supplemental 48 Vdc shunt trip signal for the battery disconnect device is provided by the UPS but is not required for normal operation 1 1 3 3 2 2 O Op pt tiio on na all T Th he er rm...

Page 19: ... 6 C Co on nv ve en nt tiio on ns s U Us se ed d iin n T Th hiis s M Ma an nu ua all This manual uses these type conventions Bold type highlights important concepts in discussions key terms in procedures and menu options or represents a command or option that you type or enter at a prompt Italic type highlights notes and new terms where they are defined Screen type represents information that appe...

Page 20: ...ste center Eaton Powerware and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates Phillips and Pozidriv are registered trademarks of Phillips Screw Company ECopyright 2008 2010 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation This symbol indica...

Page 21: ...oes not answer Please call the Customer Reliability Center at United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the following e mail address for manual comments suggestions or to report an error in this manual E ESSDocumentation eaton com 1 1 1 10 0 E Eq qu uiip pm me en nt t R Re eg giis st tr ra at tiio on n Please vi...

Page 22: ...10 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Introduction ...

Page 23: ...rature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use As a result of the connected loads high leakage current is possible Connection to earth ground is required for safety and proper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with loads attached Eme...

Page 24: ... install or operate the UPS system close to gas or electric heat sources Lead acid batteries can present a risk of fire because they generate hydrogen gas Do not smoke when near batteries Do not cause flame or spark in battery area Discharge static electricity from body before touching batteries by first touching a grounded metal surface The operating environment should be maintained within the pa...

Page 25: ... the installation site should meet the environmental parameters outlined in this manual The operating environment must meet the weight clearance and environmental requirements specified 3 3 2 2 1 1 E En nv viir ro on nm me en nt ta all a an nd d I In ns st ta alllla at tiio on n C Co on ns siid de er ra at tiio on ns s The UPS system installation must meet the following guidelines The system must ...

Page 26: ...S location If the environment created by this microclimate exceeds the UPS operating specification the UPS reliability over time will be reduced These same environmental extremes will also create reliability concerns for any servers that are exposed to them Failure to follow guidelines may void your warranty The basic environmental requirements for operation of the UPS are Ambient Temperature Rang...

Page 27: ...PS equipment operating environment must meet the weight requirements shown inTable 2 through Table 4 and the size requirements shown in Figure 4 through Figure 15 Dimensions are in millimeters inches Table 2 93PM L 60 kW UPS Cabinet Weights Model Number of UPMs Number of Battery Strings Weight kg lb Shipping Installed Point Loading Eaton 93PM L 60 kW UPS 1 UPM Installed 0 Battery Strings 290 637 2...

Page 28: ...ings 431 947 400 880 6 at 67 147 2 1 3 Battery Strings 745 1637 714 1570 6 at 119 262 4 Battery Strings 833 1832 802 1765 6 at 134 294 Table 4 93PM L 60 kW UPS with SIAC B Cabinet Weights Model Number of UPMs Number of Battery Strings Weight kg lb Shipping Installed Point Loading Eaton 93PM L 60 kW UPS with Left or Right Mounted Sidecar 2 Breakers 1 UPM Installed 0 Battery Strings 436 959 405 892 ...

Page 29: ...1 2024 890 1957 6 at 148 326 Eaton 93PM L 60 kW UPS with Left or Right Mounted Sidecar 4 Breakers 1 UPM Installed 0 Battery Strings 471 1036 440 969 6 at 73 162 2 Battery Strings 696 1531 665 1464 6 at 111 244 3 Battery Strings 785 1726 754 1659 6 at 126 277 4 Battery Strings 874 1921 843 1854 6 at 141 309 2 UPMs Installed 0 Battery Strings 503 1105 472 1038 6 at 79 173 1 1 2 Battery Strings 728 1...

Page 30: ...or ventilation From Top of Cabinet with Rear Exhaust 457 mm 18 From Back of Cabinet with Rear Exhaust 457 mm 18 minimum clearance for ventilation From Back of Cabinet with Top Exhaust None Required From Right Side of Cabinet None Required From Left Side of Cabinet None Required Figure 4 UPS Cabinet Dimensions Front and Right Side Views Dimensions are in millimeters inches Front View Side View UPS ...

Page 31: ...976 38 4 306 12 0 370 14 6 370 14 6 95 3 7 BOTTOM VIEW 965 5 38 0 34 1 3 224 8 8 321 12 6 12 5 88 3 5 541 21 3 TOP VIEW TOP EXHAUST OPTION TOP VIEW REAR EXHAUST OPTION SERVICE ACCESS PANEL Front Front BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AC OUTPUT AND DC SERVICE ACCESS PANEL Dimensions are in millimeters inches UPS Installation Plan and Unpacking ...

Page 32: ...38 5 1 5 30 1 2 365 14 4 49 5 1 9 153 5 6 0 270 5 10 7 M8 THD 8X 6 EA FRT REAR 38 5 1 5 30 1 2 365 14 4 53 2 1 263 5 10 4 382 5 15 1 M8 THD 8X 6 EA FRT REAR UPS UPS with Top Entry Sidecar UPS with Bypass Sidecar SIAC B Dimensions are in millimeters inches NOTE The UPS Front Floor Mounting Bracket s mounting dimensions are identical to the Rear Floor Mounting Bracket dimensions UPS Installation Pla...

Page 33: ...cket Dimensions Top Views UPS with Bypass Sidecar SIAC B Top Exhaust Option Shown Dimensions Mirrored for Sidecar Opposite Side UPS Top Exhaust Option Shown UPS with Top Entry Sidecar Top Exhaust Option Shown Dimensions Mirrored for Sidecar Opposite Side Dimensions are in millimeters inches UPS Installation Plan and Unpacking ...

Page 34: ...v 03 Figure 8 UPS with Left or Right Mounted Top Entry Sidecar Dimensions Front Views 1880 74 560 22 0 763 30 0 560 22 0 763 30 0 UPS with Left Mounted Top Entry Sidecar UPS with Right Mounted Top Entry Sidecar Dimensions are in millimeters inches UPS Installation Plan and Unpacking ...

Page 35: ...d Top Entry Sidecar Dimensions Top and Bottom Views 1067 42 0 1067 42 0 Top View Bottom View 763 30 0 Front UPS with Left Mounted Top Entry Sidecar Top Exhaust Option Shown UPS with Right Mounted Top Entry Sidecar Top Exhaust Option Shown Dimensions are in millimeters inches 763 30 0 Front UPS Installation Plan and Unpacking ...

Page 36: ...ure 10 UPS with Left or Right Mounted Bypass Sidecar SIAC B Dimensions Front Views 1880 74 UPS with Right Mounted Bypass Sidecar SIAC B 560 22 0 875 34 45 UPS with Leftt Mounted Bypass Sidecar SIAC B 560 22 0 875 34 45 Dimensions are in millimeters inches UPS Installation Plan and Unpacking ...

Page 37: ...ass Sidecar SIAC B Dimensions Top and Bottom Views 1067 42 0 1067 42 0 UPS with Left Mounted Bypass Sidecar Top Exhaust Option Shown UPS with Right Mounted Bypass Sidecar Top Exhaust Option Shown Front 875 34 45 Front 875 34 45 Front Front Dimensions are in millimeters inches Bottom View Top View UPS Installation Plan and Unpacking ...

Page 38: ...570 2 Battery Strings 982 38 7 551 21 7 280 11 484 1065 3 Battery Strings 1013 39 9 550 21 7 280 11 573 1260 4 Battery Strings 1054 41 5 548 21 6 280 11 661 1455 2 UPMs Installed 0 Battery Strings 1039 40 9 548 21 6 280 11 290 639 1 1 2 Battery Strings 1018 40 1 553 21 8 280 11 515 1134 3 Battery Strings 1043 41 1 551 21 7 280 11 604 1329 4 Battery Strings 1078 42 4 550 21 7 280 11 693 1524 3 UPMs...

Page 39: ...tallation and Operation Manual P 164000711 Rev 03 27 Figure 13 UPS with Left or Right Mounted Top Entry Wiring Sidecar Center of Gravity C A B FRONT VIEW SIDECAR CAN BE ON LEFT OR RIGHT SIDE SIDE VIEW UPS Installation Plan and Unpacking ...

Page 40: ...gs 1054 41 5 549 21 6 444 17 5 771 1696 3 UPMs Installed 0 Battery Strings 1054 41 5 549 21 6 408 16 1 400 880 2 1 3 Battery Strings 1050 41 3 551 21 7 441 17 4 714 1570 4 Battery Strings 1080 42 5 550 21 7 446 17 6 802 1765 Eaton 93PM L 60 kW UPS with Right Mounted Top Entry Sidecar No Breakers 1 UPM Installed 0 Battery Strings 943 37 1 545 21 5 369 14 5 337 742 2 Battery Strings 963 37 9 550 21 ...

Page 41: ...V UPS Installation and Operation Manual P 164000711 Rev 03 29 Figure 14 UPS with Left or Right Mounted SIAC B Center of Gravity C A B FRONT VIEW SIDECAR CAN BE ON LEFT OR RIGHT SIDE SIDE VIEW UPS Installation Plan and Unpacking ...

Page 42: ...1043 41 1 558 22 0 519 20 4 839 1846 3 UPMs Installed 0 Battery Strings 1035 40 7 564 22 2 459 18 1 468 1030 2 1 3 Battery Strings 1039 40 9 560 22 0 514 20 2 782 1720 4 Battery Strings 1068 42 0 558 22 0 522 20 6 870 1915 Eaton 93PM L 60 kW UPS with Right Mounted Sidecar 2 Breakers 1 UPM Installed 0 Battery Strings 940 37 0 563 22 2 437 17 2 405 892 2 Battery Strings 959 37 8 561 22 1 381 15 0 63...

Page 43: ...ings 1043 41 1 555 21 9 510 20 1 858 1888 3 UPMs Installed 0 Battery Strings 1034 40 7 560 22 0 446 17 6 487 1072 2 1 3 Battery Strings 1039 40 9 558 22 0 504 19 8 801 1762 4 Battery Strings 1066 42 0 556 21 9 513 20 2 890 1957 Eaton 93PM L 60 kW UPS with Right Mounted Sidecar 3 Breakers 1 UPM Installed 0 Battery Strings 943 37 1 558 22 0 451 17 8 425 934 2 Battery Strings 960 37 8 558 22 0 392 15...

Page 44: ...ings 1041 41 0 551 21 7 504 19 8 874 1923 3 UPMs Installed 0 Battery Strings 1032 40 6 553 21 8 436 17 2 503 1107 2 1 3 Battery Strings 1037 40 8 553 21 8 497 19 6 817 1797 4 Battery Strings 1065 41 9 552 21 7 507 20 0 905 1992 Eaton 93PM L 60 kW UPS with Right Mounted Sidecar 4 Breakers 1 UPM Installed 0 Battery Strings 944 37 2 550 21 7 464 18 3 440 969 2 Battery Strings 960 37 8 553 21 8 402 15...

Page 45: ...xternal wiring practices To allow for future power upgrades Eaton recommends installing the UPS using wiring and external overcurrent protection breakers sized for the fully rated UPS kW frame size instead of the derated kW ordered Wiring for the maximum kW frame size will allow a full power rating upgrade without having to modify the site wiring infrastructure For external wiring use 75 C copper ...

Page 46: ... the maintenance bypass power path Most maintenance bypass solutions provide UPS input feeds derived from but isolated from the maintenance bypass power path If the maintenance bypass solution being installed does not provide such functionality DO NOT use a single feeder breaker to supply both the UPS and the maintenance bypass The Eaton 93PM L UPS provides backfeed detection and protection throug...

Page 47: ...kers MOBs with dual auxiliary contacts for control of the system and to maintain critical load protection With dual auxiliary MOBs one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do so Figure 16 93PM L External Parallel Wire Length Bypass Input to UPS Units 1A 2A 3A 4A UPS 1 UPS 2 UPS 3 UPS 4 Battery Battery Battery Battery 1B 2B...

Page 48: ...ize Number AWG or kcmil each 6 1 2 1 2 0 1 Minimum Conductor Size Ground Number AWG or kcmil each 10 1 8 1 6 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC LHW For Line Up and Match wiring refer to Eaton 93PM Integrated Battery Cabinet Installation Manual Small Welded or Eaton 93PM Universal Integrated Battery Cabinet Installation Manual Large and Large High R...

Page 49: ...0 1 8 1 6 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the Eaton 93PM L Integrated Battery Cabinet IBC Eaton recommends installing the UPS using wiring and external overcurrent protection breakers sized for the fully rated UPS kW frame size installed UPS Ins...

Page 50: ...Number AWG or kcmil each 4 0 1 250 MCM 1 2 0 2 Minimum Conductor Size Ground Number AWG or kcmil each 6 1 4 1 4 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC LHW For Line Up and Match wiring refer to Eaton 93PM Integrated Battery Cabinet Installation Manual Small Welded or Eaton 93PM Universal Integrated Battery Cabinet Installation Manual Large and Large Hig...

Page 51: ...6 1 6 1 4 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the Eaton 93PM L Integrated Battery Cabinet IBC Eaton recommends installing the UPS using wiring and external overcurrent protection breakers sized for the fully rated UPS kW frame size installed UPS Ins...

Page 52: ...ize Number AWG or kcmil each 6 1 2 1 2 0 1 Minimum Conductor Size Ground Number AWG or kcmil each 10 1 8 1 6 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC LHW For Line Up and Match wiring refer to Eaton 93PM Integrated Battery Cabinet Installation Manual Small Welded or Eaton 93PM Universal Integrated Battery Cabinet Installation Manual Large and Large High R...

Page 53: ...0 1 8 1 8 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the Eaton 93PM L Integrated Battery Cabinet IBC Eaton recommends installing the UPS using wiring and external overcurrent protection breakers sized for the fully rated UPS kW frame size installed UPS Ins...

Page 54: ...ize Number AWG or kcmil each 4 0 1 250 MCM 1 1 0 2 Minimum Conductor Size Ground Number AWG or kcmil each 6 1 4 1 4 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC LHW For Line Up and Match wiring refer to Eaton 93PM Integrated Battery Cabinet Installation Manual Small Welded or Eaton 93PM Universal Integrated Battery Cabinet Installation Manual Large and Large...

Page 55: ...6 1 6 1 6 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the Eaton 93PM L Integrated Battery Cabinet IBC Eaton recommends installing the UPS using wiring and external overcurrent protection breakers sized for the fully rated UPS kW frame size installed UPS Ins...

Page 56: ...ass E6 Phase A 4 2 bolt mounting 35 310 M12 Hex E7 Phase B 4 2 bolt mounting 35 310 M12 Hex E8 Phase C 4 2 bolt mounting 35 310 M12 Hex E12 Neutral 8 2 bolt mounting 35 310 M12 Hex AC Output to Critical Load E9 Phase A 4 2 bolt mounting 35 310 M12 Hex E10 Phase B 4 2 bolt mounting 35 310 M12 Hex E11 Phase C 4 2 bolt mounting 35 310 M12 Hex E12 Neutral 8 2 bolt mounting 35 310 M12 Hex DC Input from...

Page 57: ...ssistance contact an Eaton service representative see paragraph 1 9 Getting Help Conduit sizes were chosen from NEC Table 4 Electrical Metallic Tubing EMT See Table 16 for conduit recommendations Per NEC article 300 3 B all three phase conductors must be run in the same conduit A ground wire must be run in the same conduit as the phase conductors When running parallel wires in multiple conduits a ...

Page 58: ...0 Vac AC Input to UPS Rectifier A B C Ground 4 1 1 AC Input to UPS Bypass A B C Neutral Ground 5 1 1 4 1 AC Output A B C Neutral Ground 5 1 1 4 1 DC Battery Positive Negative Ground 3 1 2 1 93PM L 60 2 93PM L 60 3 N 1 30 kW 208 Vac AC Input to UPS Rectifier A B C Ground 4 1 1 4 1 220 Vac 1 1 2 208 or 220 Vac AC Input to UPS Bypass A B C Neutral Ground 5 2 1 208 Vac AC Output A B C Neutral Ground 5...

Page 59: ...DC Battery Positive Negative Ground 3 1 1 4 1 93PM L 60 3 60 kW 208 or 220 Vac AC Input to UPS Rectifier A B C Ground 4 2 1 2 1 AC Input to UPS Bypass A B C Neutral Ground 5 3 2 AC Output A B C Neutral Ground 5 2 1 2 1 DC Battery Positive Negative Ground 3 1 1 4 1 NOTE Wires per conduit include neutral and ground wire External overcurrent protection and disconnect are not provided by this product ...

Page 60: ... Eaton 93PM L 60 3 60 kW 80 Rated 300A 300A 100 Rated 225A 225A CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table 18 in accordance with the NEC ANSI NFPA 70 The line to line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table ...

Page 61: ...age is computed at 2 volts per cell as defined by Article 480 of the NEC Rated battery current is computed based on 2 volts per cell If required external DC input overcurrent protection and disconnect switch is to be supplied by the customer Table 19 lists the recommended ratings for circuit breakers satisfying the criteria for each battery voltage Recommended disconnect size is based on a maximum...

Page 62: ...wiring in separate conduit from the power wiring All building alarm inputs require an isolated normally open contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal All control wiring and switch contacts are customer supplied LAN and telephone drops for use with Minislot connectivity cards must be supplied by the customer The UPS battery detect signal ...

Page 63: ...t the forklift or pallet jack is rated to handle the weight of the cabinet see Table 2 Table 3 or Table 4 for cabinet weight 2 Use a forklift or pallet jack to move the packaged cabinet to the installation site or as close as possible before unpacking If possible move the cabinet using the pallet Insert the forklift or pallet jack forks between the supports on the bottom of the pallet see Figure 1...

Page 64: ...164000711 Rev 03 Figure 17 UPS Cabinet as Shipped on Pallet Figure 18 UPS Cabinet with Left or Right Mounted Top Entry Wiring Sidecar as Shipped on Pallet UPS with Left Mounted UPS with Right Mounted Top Entry Sidecar Top Entry Sidecar UPS Installation Plan and Unpacking ...

Page 65: ... Installation and Operation Manual P 164000711 Rev 03 53 Figure 19 UPS Cabinet with Left or Right Mounted Sidecar as Shipped on Pallet UPS with Left Mounted Sidecar UPS with Right Mounted Sidecar UPS Installation Plan and Unpacking ...

Page 66: ...54 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 UPS Installation Plan and Unpacking ...

Page 67: ...tical Lift the cabinets only with a forklift or damage may occur Ensure the forklift is rated to handle the weight of the cabinet Failure to follow these instructions may result in severe injury or death The UPS cabinet is bolted to a pallet consisting of four metal angle supports secured to two wood supports To remove the pallet 1 If not already accomplished use a forklift or pallet jack to move ...

Page 68: ...ollowed the cabinet may tip and cause serious injury or death 4 Loosen but do not remove the skid mounting bolts holding the pallet skids to the front and rear supports and to the left and right side supports 5 If a sidecar is attached to the UPS loosen but do not remove the sidecar skid mounting bolts holding the sidecar pallet skids to the sidecar front and rear supports and to the left and righ...

Page 69: ...Sidecar Pallet Skid Sidecar Mounting Bolts 2 places front 2 places rear Sidecar Front Cabinet Support Sidecar Rear Cabinet Support Figure 22 Removing the Bypass Sidecar SIAC B Pallet Skids and Supports Sidecar Skid Mounting Bolts 2 places front 2 places rear Sidecar Pallet Skid Sidecar Mounting Bolts 2 places front 2 places rear Sidecar Front Cabinet Support Sidecar Rear Cabinet Support UPS System...

Page 70: ...e the top screws securing the sidecar front panel Lift the panel straight up to remove the panel 14 If a sidecar is attached to the UPS remove the sidecar mounting bolts holding the front and rear sidecar supports to the cabinet base 15 Remove the cabinet mounting bolts holding the front and rear supports to the cabinet base 16 If installing the cabinet permanently retain the cabinet mounting bolt...

Page 71: ...ounting brackets to the front and rear of the UPS with the angle facing outward 29 Secure the cabinet to the floor with customer supplied hardware NOTE Black cover dots are provided if side mounting bracket holes need to be covered for aesthetic reasons 30 Locate the black cover dots from the parts kit and install over the left and right side bracket mounting holes 31 Proceed to paragraph 4 3 Inte...

Page 72: ...Retain the hardware for later use 3 If the UPS has a Sidecar loosen the bottom screws and completely remove the top screws securing the sidecar front panel Lift the panel upwards and remove from the unit Retain the hardware for later use 4 Remove the screws securing the sidecar internal safety shield panel and remove the panel to gain access to the interior of the sidecar and the UPS inter cabinet...

Page 73: ...arth ground is required for safety and proper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with loads attached 3 Ground the UPS according to local and or national electrical wiring codes by routing and connecting the ground wire to the input ground lug 4 If wiring Single Input Feed go to Step 6 otherwise continue to Step 5 5 If Dua...

Page 74: ...ut and Output and DC Input Remove panel to drill or punch conduit holes Front Bottom Entry Conduit Landings for Customer Interface Wiring Remove panels to drill or punch conduit holes Front Bottom View Top Entry Conduit Landings for Customer Interface Wiring Remove panels to drill or punch conduit holes Top View Top Vent Option SERVICE ACCESS PANEL UPS System Installation ...

Page 75: ... Top Entry Conduit Landings for Customer Interface Wiring Remove panels to drill or punch conduit holes Top Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch conduit holes Bottom Entry Conduit Landing for AC Input and Output Remove panel to drill or punch conduit holes Top View Bottom View Front Top Vent Option Bottom Entry Conduit Landing for DC Input Remov...

Page 76: ...03 Figure 26 UPS Inter Cabinet Wiring Access Location Inter cabinet wiring access to route interface wiring between cabinets Inter cabinet wiring access knockouts Remove knockouts as required to route power wiring between cabinets Left Side View Right Side View UPS System Installation ...

Page 77: ...2 E3 AC INPUT TO UPS RECTIFIER E6 E7 E8 E12 AC INPUT TO BYPASS E9 E10 E11 E12 AC OUTPUT TO LOAD BATTERY INPUT E4 BATTERY INPUT E5 2X GROUND STUDS FOR CABINET TO CABINET WIRING BATTERY BREAKER PRESENT ONLY WITH INTERNAL BATTERIES BATTERY SECTION 0 OR 2 4 BATT STRINGS CONFIGURABLE GROUND COMPRESSION LUGS UPS System Installation ...

Page 78: ...1 Phase B E2 Phase C E3 Neutral E12 Phase C E8 Phase B E7 Phase A E6 AC Input to UPS Rectifier AC Input to UPS Bypass AC Output to Critical Load Phase A E9 Phase B E10 Phase C E11 Neutral E12 DC Input from Battery E5 DC Input from Battery E4 Cabinet Equipment Grounding Cabinet Bonding Post Conductor Terminals Bonding Post UPS System Installation ...

Page 79: ...roper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with loads attached 3 Ground the UPS according to local and or national electrical wiring codes by routing and connecting the ground wire to the input ground lug 4 Connect the 2nd utility to Maintenance Bypass Phase A B and C from customer supplied breaker to the Maintenance Bypass...

Page 80: ...es Top Entry Conduit Landings for Customer Interface Wiring Remove panels to drill or punch conduit holes Top Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch conduit holes Bottom Entry Conduit Landing for AC Input and Output Remove panel to drill or punch conduit holes Top View Bottom View Front Top Vent Option Bottom Entry Conduit Landing for DC Input Rem...

Page 81: ... E12 E4 E5 GROUND COMPRESSION LUGS 2X GROUND STUDS FOR CABINET TO CABINET WIRING OUTPUT NEUTRAL E12 BYPASS NEUTRAL E12 MAINTENANCE BYPASS BREAKER MBP MAINTENANCE ISOLATION BREAKER MIS INTERNAL BATTERIES QTY 0 OR 2 4 STRINGS CONFIGURABLE BATTERY BREAKER PRESENT ONLY WITH INTERNAL BATTERIES E6 E7 E8 MAINTENANCE BYPASS INPUT PHASE A E6 PHASE B E7 PHASE C E8 E9 E10 E11 AC OUTPUT TO LOAD PHASE A E9 PHA...

Page 82: ...age current is possible Connection to earth ground is required for safety and proper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with loads attached 3 Ground the UPS according to local and or national electrical wiring codes by routing and connecting the ground wire to the input ground lug 4 Connect phase A B and C Bypass input po...

Page 83: ... STUDS FOR CABINET TO CABINET WIRING BYPASS INPUT BREAKER BIB W SHUNT TRIP BYPASS INPUT PHASE A E6 PHASE B E7 PHASE C E8 OUTPUT NEUTRAL E12 BYPASS NEUTRAL E12 AC OUTPUT TO LOAD PHASE A E9 PHASE B E10 PHASE C E11 MAINTENANCE BYPASS BREAKER MBP MAINTENANCE ISOLATION BREAKER MIS INTERNAL BATTERIES QTY 0 OR 2 4 STRINGS CONFIGURABLE BATTERY BREAKER PRESENT ONLY WITH INTERNAL BATTERIES E6 E7 E8 E9 E10 E...

Page 84: ...ccording to local and or national electrical wiring codes by routing and connecting the ground wire to the input ground lug 4 Connect phase A B and C Bypass input power wiring from the utility source to the Bypass input terminals in the 4 Breaker sidecar upper frame area see Figure 32 for detail See paragraph 3 3 UPS System Power Wiring Preparation for wiring and termination requirements 5 If wiri...

Page 85: ...KER RIB SOURCE 1 BYPASS INPUT BREAKER BIB W SHUNT TRIP SOURCE 2 OUTPUT NEUTRAL E12 BYPASS NEUTRAL E12 MAINTENANCE BYPASS BREAKER MBP MAINTENANCE ISOLATION BREAKER MIS INTERNAL BATTERIES QTY 0 OR 2 4 STRINGS CONFIGURABLE BATTERY BREAKER PRESENT ONLY WITH INTERNAL BATTERIES BATTERY INPUT E4 BATTERY INPUT E5 BYPASS INPUT PHASE A E6 PHASE B E7 PHASE C E8 E6 E7 E8 E9 E10 E11 AC OUTPUT TO LOAD PHASE A E...

Page 86: ...d in paragraph 1 8 For More Information See Figure 24 Figure 25 and Figure 29 for wiring access information and Figure 27 for terminal locations 2 Connect the positive negative and ground DC power wiring from the battery cabinet or disconnect to the UPS cabinet battery and ground terminals See paragraph 3 3 UPS System Power Wiring Preparation for wiring and termination requirements For a detailed ...

Page 87: ...allel CAN Control Wiring and Connections External Parallel Pull Chain Control Wiring and Connections 4 6 8 External Parallel Pull Chain Control Wiring and Connections Minislot Interface Connections 4 6 9 Installing Minislot Interface Connections REPO Remote Power Off Switch Connections 4 7 Installing a REPO Switch 4 4 6 6 1 1 I In ns st ta alllliin ng g B Bu uiilld diin ng g A Alla ar rm m a an nd...

Page 88: ...t landing plates to the bottom access interface wiring channel along the inside of the front door 11 Route the wiring along the interface wiring channel 12 Secure the wiring to the wire tie anchors provided see Figure 37 using Zip ties 13 Connect the building alarm interface wiring to the building alarm terminals See paragraph 3 5 UPS System Interface Wiring Preparation and Table 21 for wiring and...

Page 89: ...al P 164000711 Rev 03 77 Figure 34 Interface Terminal Locations Interface Terminals Minislot Communication Bays Pull Chain and CAN Terminals Cabinet Stiffener Bar Shunt Trip and Auxillary Terminals for Battery and Bypass CN8 Terminal Block UPS System Installation ...

Page 90: ...LM_1 RTN 10 ALM_1 1 GND E 2 GND ISO 3 CANBL 4 CANBH 1 CANBL 2 CANBL_1 1 2 TX 3 RX 4 5 GND ISO 6 7 8 9 12V_ISO 1 EPO_A_B 2 GND ISO 3 EPO_B 4 EPO_A 1 NC_OUT 2 NO_OUT 3 COM CUSTOMER INPUT ALARMS CUSTOMER CAN RS232 EPO RELAY OUTPUT Figure 36 Bottom Access Interface Wiring Location Bottom Entry Conduit Landings for Interface Wiring Bottom Access Interface Wiring Channel Wire Tie Anchors UPS System Inst...

Page 91: ...m Wire Size Size of Pressure Termination Tightening Torque 10 Building Alarm 1 Input Programmable UPS alarm activated by a remote dry contact closure Twisted Pair Wires 18 AWG 14 30 AWG 2 lb in 0 22 0 25 Nm 9 Building Alarm 1 Return 8 Building Alarm 2 7 Building Alarm 2 Return 6 Building Alarm 3 5 Building Alarm 3 Return 4 Building Alarm 4 3 Building Alarm 4 Return 2 Building Alarm 5 1 Building Al...

Page 92: ...g Alarms 1 2 3 4 5 6 7 8 9 10 Table 22 Relay Contact Connections and Wire Terminations Termi nal Name Description Recommended Minimum Wire Size Size of Pressure Termination Tightening Torque 1 Relay Contact NC Output General purpose normally closed NC relay contact Twisted Pair Wires 18 AWG 14 30 AWG 2 lb in 0 22 0 25 Nm 3 Relay Contact Common 2 Relay Contact NO Output General purpose normally ope...

Page 93: ... tie anchors provided using Zip ties 5 If 2 3 or 4 Breaker Sidecar and monitoring of the Maintenance Isolation Breaker MIS is required connect the building alarm interface wiring to TB1 See paragraph 3 5 UPS System Interface Wiring Preparation and Table 23 for wiring and termination requirements and Figure 40 for terminal assignments 6 If 4 Breaker Sidecar and monitoring of the Rectifier Input Bre...

Page 94: ...BIB Aux COM 1 10 1 TB2 TB1 1 10 10 MIS Aux NC 9 MIS Aux COM 8 7 6 5 4 3 MBP Aux NC 2 MBP Aux COM 1 4 Breaker SIAC B 2 3 4 Breaker SIAC B 3 4 Breaker SIAC B Right Mounted Sidecar TB1 TB2 10 1 TB2 TB1 1 10 1 Aux COM MBP 2 Aux NC MBP 3 4 5 6 7 9 8 Aux COM MIS 9 Aux NC MIS 10 1 Aux COM BIB 2 Aux NC BIB 3 4 Shunt Trip BIB 5 Shunt Trip BIB 6 7 8 Aux COM RIB 9 Aux NC RIB 10 4 Breaker SIAC B 2 3 4 Breaker...

Page 95: ...UPS battery shunt trip terminals CN8 terminal block See Figure 26 for UPS wiring access information and Figure 34 for terminal location 5 Proceed to Step 13 6 Bottom Entry Wiring Route the battery detect wiring from the battery cabinet through the bottom interface entry conduit landing plate to the bottom access interface wiring channel along the inside of the front door See Figure 36 7 Route the ...

Page 96: ... using top entry access proceed to Step 12 6 Pass through Wiring Route the battery shunt trip wiring and or battery aux wiring from the battery cabinet through the bottom UPS inter cabinet wiring access pass through and static switch shelf bushing to the UPS battery shunt trip terminals CN8 terminal block See Figure 26 for UPS wiring access information and Figure 34 for terminal location 7 Proceed...

Page 97: ...C A 12 VSYNC B 13 VSYNC C 14 CN8 Table 24 Shunt Trip and Battery Detect Connections and Wire Terminations Terminal Name Description Recommend ed Minimum Wire Size Size of Pressure Termination Tightening Torque 1 48 Vdc Bypass Shunt Trip Output Contacts used to open bypass breaker or disconnect Twisted Pair Wires 18 AWG 14 30 AWG 2 lb in 0 22 0 25 Nm 2 48 Vdc Bypass Shunt Trip 5 48 Vdc Battery Shun...

Page 98: ... the UPS bypass shunt trip terminals 8 Connect the wiring to the bypass shunt trip terminals See paragraph 3 5 UPS System Interface Wiring Preparation and Table 24 for wiring and termination requirements and Figure 41 for terminal assignments 9 If wiring additional interface or control wiring options see Table 20 for next option to install otherwise proceed to Step 10 10 If removed reinstall all s...

Page 99: ... paragraph 3 5 UPS System Interface Wiring Preparation and Table 21 for wiring and termination requirements 14 If wiring additional interface or control wiring options see Table 20 for next option to install otherwise proceed to Step 15 15 If removed reinstall all safety shield panels previously removed and secure with the retained hardware 16 If removed reinstall the sidecar front panel and secur...

Page 100: ...ring through the top interface entry conduit landing plate to the UPS external parallel terminals 15 Connect the external parallel CAN wiring to the CAN terminals See paragraph 3 5 UPS System Interface Wiring Preparation Table 25 and Table 26 for wiring and termination requirements and Figure 42 between UPSs and Figure 43 for wiring information and terminal assignments 16 If wiring additional inte...

Page 101: ...terminal blocks Figure 42 External Parallel CAN Connections Between UPSs ShieldedTwisted Pair with Drain line ShieldedTwisted Pair with Drain line ShieldedTwisted Pair with Drain line External Parallel TB External Parallel TB External Parallel TB External Parallel TB Parallel CAN Out Parallel CAN Out Parallel CAN Out Termination 121 Ohm Resistor Termination 121 Ohm Resistor Parallel CAN In Paralle...

Page 102: ... the UPS system is turned off and all power sources are removed See Chapter 6 UPS Operating Instructions for shutdown instructions 2 If not already opened open the front door by lifting the latch from the bottom and turning to the right counterclockwise and swing the door open 3 If wiring the external parallel pull chain connections using the inter cabinet wiring access pass through line up and ma...

Page 103: ...ate and install the conduit 14 Route the external parallel CAN control wiring through the top interface entry conduit landing plate to the UPS external parallel terminals 15 Connect the external parallel pull chain wiring to the pull chain and building alarm terminals See paragraph 3 5 UPS System Interface Wiring Preparation Table 25 and Table 26 for wiring and termination requirements and Figure ...

Page 104: ...air NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO AUX 1 AUX 2 AUX 1 AUX 2 AUX 1 AUX 2 1 2 3 4 5 6 7 8 9 10 UPS 1 If Installed Building Alarm TB 1 2 3 4 5 6 7 8 9 10 UPS 2 If Installed Building Alarm TB 1 2 3 4 5 6 7 8 9 10 UPS 4 If Installed Building Alarm TB Pull Chain Pull Chain Pull Chain Twisted Pair Twisted Pair Twisted Pair Twisted Pair Panelboard NOTE 1 External parallel pull chain connec...

Page 105: ...nd install the conduit 6 Route the Minislot card interface wiring through the top interface entry conduit landing plate to the Minislot card terminals See Figure 34 Minislot card locations 7 Proceed to Step 13 8 Remove the bottom interface entry conduit landing plate to drill or punch holes see Figure 36 9 Reinstall the interface entry plate and install the conduit 10 Route the Minislot card inter...

Page 106: ...ccordance with NEC Article 725 Class 2 requirements NOTE 6 Disconnect terminal block plugs from terminal blocks to wire plugs To Install a REPO switch 1 Verify the UPS system is turned off and all power sources are removed See Chapter 6 UPS Operating Instructions for shutdown instructions 2 Securely mount the REPO switch Recommended locations include operator s consoles or near exit doors See Figu...

Page 107: ...ph 3 5 UPS System Interface Wiring Preparation for wiring and termination requirements and Figure 46 for terminal assignments 15 If using a normally closed REPO switch connect a jumper wire between pins 3 and 4 on the REPO terminal block 16 If you are installing multiple REPO switches wire additional switches in parallel with the first REPO 17 If required install wiring from the REPO switch to the...

Page 108: ...nnections and Wire Terminations From REPO Station Switch Con tact Block Either Block UPS REPO Termi nal Nam e Description Recommended Minimum Wire Size Size of Wire Termination Tightening Torque 3 NO 3 EPO_ A Input Normally open dry contact used to activate UPS EPO from a remote switch Twisted Pair Wires 18 AWG 16 30 AWG 2 lb in 0 22 0 25 Nm 4 NO 4 EPO_ B Figure 47 Normally Open REPO Switch Wiring...

Page 109: ...ch as an External Battery Cabinet Startup and operational checks for parallel systems or installations with accessory cabinets must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on the product s resources page become void See Chapter 10 Warranty for details This service is offered as part of the sales contract for the UPS Contact an Eaton service rep...

Page 110: ...nected from the UPS to the battery disconnect o A ground conductor is properly installed o Building alarms and alarm relays are wired appropriately Optional o LAN drops are installed Optional o LAN connections have been completed Optional o The REPO device is mounted in its installed location and its wiring is terminated inside the UPS cabinet Optional o A jumper wire is connected between pins 3 a...

Page 111: ...________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _____...

Page 112: ...100 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 UPS System Installation ...

Page 113: ...specified period of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner The emergency bypass consists of a continuous duty static switch The static switch is armed and ready during normal operation IMPORTANT In case of customer installed bypas...

Page 114: ...d directly to the critical load through the internal bypass with the power module in a standby state Surge protection and some filtering is also provided ensuring that clean power is delivered to the load equipment If a commercial power brownout blackout overvoltage undervoltage out of tolerance frequency condition occurs or any other disturbance is detected in the incoming power the system forwar...

Page 115: ...t from the regulated DC output of the rectifier and provides a bucked regulated DC voltage charge current to the battery The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable The inverter produces a three phase AC output to a customer s load without the use of a transformer The inverter derives regulated DC from the rectifier and u...

Page 116: ...put of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not protected from voltage or frequency fluctuations or power outages from the source Some power line filtering and spike protection is provided to the load but no active power conditioning or battery support is available to the output of the system in the Bypass mo...

Page 117: ...that the inverter can support the customer s load without interruption The opening of the rectifier switchgear prevents system voltages from bleeding backwards through the static switch and rectifier snubber components to the utility source If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage l...

Page 118: ... of Current Through the UPS in Battery Mode Bypass Input Rectifier Input Rectifier Switchgear Main Power Flow Trickle Current Energized De Energized Rectifier Battery Converter Battery Switchgear Battery Inverter Inverter Switchgear Output Static Switch Closed Open Switchgear Understanding UPS Operation ...

Page 119: ...intenance bypass Oneline Drawing UPS Model Voltage System Type Input Output See Figure 54 93PM L 60 208 or 220 208 or 220 Single three UPM reverse transfer UPS with internal and or external battery See Figure 55 Eaton 93PM L 60 with Top Entry Sidecar Single three UPM reverse transfer UPS with internal and or external battery with Top Entry Sidecar See Figure 56 Eaton 93PM L 60 with Bypass Sidecar ...

Page 120: ...1 AC INPUT TO RECTIFIER IS NOT USED IN SINGLE FEED CONFIGURATION 2 DASHED LINES INSIDE OF UPS INDICATE OPTIONAL UPM S OR INTERNAL BATTERIES CONFIGURABLE FROM 1 3 UPMS 3 DASHED LINES OUTSIDE OF UPS INDICATE OPTIONAL EQUIPMENT CABINETS 4 BACKFEED PROTECTION IS NOT PROVIDED AS A PART OF UPS CUSTOMER SUPPLIED BYPASS INPUT BREAKER WITH 48 60VDC SHUNT TRIP IS REQUIRED FUSE BATTERY SWITCHGEAR BATTERY CON...

Page 121: ...TER SWITCHGEAR UPM 3 FUSE BATTERY SWITCHGEAR BATTERY CONVERTER FUSE FUSE RECTIFIER INVERTER RECTIFIER SWITCHGEAR INVERTER SWITCHGEAR TOP ENTRY SIDECAR AC INPUT TO BYPASS SOURCE 2 SEE NOTE 3 AC OUTPUT TO LOAD AC INPUT TO RECTIFIER SOURCE 1 CB2 BATT BREAKER INTERNAL BATTERY 4 STRINGS MAX C D A B NOTES 1 AC INPUT TO RECTIFIER IS NOT USED IN SINGLE FEED CONFIGURATION 2 DASHED LINES INSIDE OF UPS BOX I...

Page 122: ...UT BREAKER AC INPUT TO RECTIFIER SOURCE 1 E6 E7 E8 E12 TIE BUS E9 E10 E11 E12 TIE BUS SINGLE FEED JUMPER SIAC B CB2 BATT BREAKER INTERNAL BATTERY 4 STRINGS MAX A B D C NOTES 1 AC INPUT TO RECTIFIER IS NOT USED IN SINGLE FEED CONFIGURATION 2 DASHED LINES INSIDE OF UPS BOX INDICATE OPTIONAL UPM S OR INTERNAL BATTERIES CONFIGURABLE FROM 1 3 UPMS 3 DASHED LINES INSIDE OF SIAC B BOX INDICATE OPTIONAL C...

Page 123: ...allation was successful and the system operates properly NOTE 2 Read this section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls 6 6 1 1 U UP PS S C Co on nt tr ro olls s a an nd d I In nd diic ca at to or rs s The controls and indicators identified and described in this section are used to set up control and monitor UPS operation Figure...

Page 124: ... horizontal row of status indicators 2 See paragraph 6 2 1 Status Indicators The following paragraphs describe using the UPS control panel to monitor the UPS See paragraph 6 2 3 Using the LCD Touch Screen for use of the operational controls When the unit powers up the screen displays the as shown in Figure 58 6 6 2 2 1 1 S St ta at tu us s I In nd diic ca at to or rs s The four symbols on the bott...

Page 125: ...een to display the active events screen This screen shows any currently active alarms notices or commands For more information on using the events screen see paragraph 6 2 6 Display Menu Operation System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate To silence the horn touch any control panel butto...

Page 126: ... selections related to the current screen as tab buttons To select a screen function touch the tab name D Information Area contains status data operational controls acknowledgments action confirmations and screen prompts You can use the LCD touch screen to Look at a log of UPS events alarms notices and commands Monitor UPS operation Set UPS parameters Control UPS operations For details on these op...

Page 127: ...e maintenance efficiency etc SETTINGS Allows access to various screen controlled variables for the system operation Settings include date and time for the time stamp display language the unit name meter subscripts password and view the firmware version numbers Used only by service personnel NOTE Screens shown are representative examples of system operation The screen data will vary based on system...

Page 128: ... factor measurements Battery UPS The Battery screen displays the battery voltage Vdc and the battery current Idc Mimics UPS Mimic Tap the MIMICS tab on the main menu navigation bar to display an overview of UPS operation including information on load efficiency and consumption If there is an error an error indicator is displayed next to the affected part Active events log can be opened by tapping ...

Page 129: ...lay system information see Figure 65 and Figure 66 Configuration Tap the CONFIGURATION tab on the secondary menu navigation bar to display the screen Tap the function to be changed Make and save the changes Follow screen prompts to accept or abort changes For additional functions tap the 2 button See Figure 67 and Figure 68 for configuration screens Statistics Statistics Summary Tap the STATISTICS...

Page 130: ...118 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Figure 62 Typical Active Events Screen Figure 63 Typical System Log Screen UPS Operating Instructions ...

Page 131: ...Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 119 Figure 64 Typical Settings User Screen Figure 65 Typical Information Screen UPS Operating Instructions ...

Page 132: ...120 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Figure 66 Typical About Screen Figure 67 Typical Settings Configuration 1 Screen UPS Operating Instructions ...

Page 133: ... 164000711 Rev 03 121 Figure 68 Typical Settings Configuration 2 Screen Figure 69 Typical Statistics Screen 6 6 2 2 7 7 S Siig gn n I In n The Controls and Setting screens are restricted The user must sign in using a password to gain access UPS Operating Instructions ...

Page 134: ...ning startup is performed To Sign in 1 Tap the lock button in the upper right corner of the screen The sign in screen is displayed see Figure 70 2 Tap the password entry area on the screen 3 Enter the password using the keypad displayed and tap the return key see Figure 71 Level 1 default password is 1111 Settings Level 2 default password is 0101 4 Sign in is complete Tap continue to return to pre...

Page 135: ...menu screens Table 33 lists the typical System Status Screen Messages that are displayed during UPS operation Figure 72 through Figure 76 show the major control screens Table 32 Controls Menu Operation Function Subfunction Operation System Controls The CONTROLS tab on the main menu navigation bar displays the System Controls screen System Status GO ONLINE starts the UPS in Double Conversion mode o...

Page 136: ...nd Operation Manual P 164000711 Rev 03 Table 33 Typical System Status Messages Function Message UPS Double Conversion Bypass ESS Bypass Off On Available Charger Charger Resting Charger Figure 72 Typical System Control Screen UPS Operating Instructions ...

Page 137: ...Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 125 Figure 73 Typical UPS Control Screen Figure 74 Typical UPM Select Screen UPS Operating Instructions ...

Page 138: ...126 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Figure 75 Typical UPM Control Screen Figure 76 Typical EAA Control Screen UPS Operating Instructions ...

Page 139: ... Observe the UPS control panel display becoming active indicating logic power 5 Verify no alarms are active 6 Tap the CONTROLS tab on the main menu navigation bar The System Control screen is displayed 7 Tap the GO ONLINE button 8 If requested enter the Level 1 password Default password is 1111 The rectifier and inverter turn on The inverter continues to ramp up to full voltage Once the inverter r...

Page 140: ...When the inverter reaches full voltage the UPS is ready to transfer to the Double Conversion mode and supply the critical load 10 Repeat Steps 5 through Step 8 selecting UPM 3 to start UPM 3 The UPM 3 rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfer to the Double Conversion mode and supply the critical load 6 6 3 3 4 4 S St ta ar rt tiin ng g a a S...

Page 141: ...S SS S M Mo od de e t to o D Do ou ub blle e C Co on nv ve er rs siio on n M Mo od de e To transfer the load to Standard Normal mode 1 Tap the CONTROLS tab on the main menu navigation bar The Control screen is displayed 2 Tap the EAA CONTROLS tab on the secondary Control menu navigation bar The EAA CONTROLS screen is displayed 3 Tap the DISABLE ESS button The UPS transfers to Double Conversion mod...

Page 142: ...2 Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar The UPM Select screen is displayed 3 On the UPM Select screen select the UPM to shutdown The UPM Control Screen is displayed 4 Tap the SHUT DOWN MODULE button The UPM status indicates SHUTDOWN The power module is turned off The remaining UPMs continue to supply the critical load Logic power remains on 6 6 3 3 1 11 1 S Siin...

Page 143: ... 2 Tap the UPS CONTROLS tab on the secondary navigation bar The UPS Control screen is displayed 3 Tap the TURN OFF CHARGER button 6 6 3 3 1 14 4 B Ba at tt te er ry y T Te es st t NOTE 1 The UPS has a user initiated battery test intended to determine if the batteries are able to support the load NOTE 2 The battery test is only able to be initiated when the battery is fully charged This normally oc...

Page 144: ...wiit tc ch h WARNING Emergency Power Off EPO and Remote Emergency Power Off REPO functionality is disabled for UPS systems configured for UL 924 auxiliary lighting To remove power from the system a LOAD OFF command see paragraph 6 3 15 Using the UPS LOAD OFF Command must be given using the front panel controls and all breakers opened A UPS emergency power off is initiated by the REPO pushbutton sw...

Page 145: ...lock pushbutton to release 6 6 4 4 M Mu ullt tiip plle e E Ex xt te er rn na all P Pa ar ra alllle ell S Sy ys st te em m O Op pe er ra at tiio on n NOTE 1 If an Integrated Battery Cabinet IBC is installed refer to its installation and operation manual listed in Chapter 1 Introduction For More Information section for IBC battery breaker location NOTE 2 If a Sidecar Integrated Accessory Cabinet SIA...

Page 146: ... load is not protected from commercial power interruptions and abnormalities 1 Close all Module Output Breakers MOBs 2 Close the UPS input feeder circuit breaker 3 If dual feed close the UPS bypass feeder circuit breaker 4 If IBCs are installed close the battery breakers 5 Observe the UPS control panel display becoming active indicating logic power 6 Verify no alarms are active 7 Tap the CONTROLS ...

Page 147: ...The System Control screen is displayed 6 Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar The UPM Select screen is displayed 7 On the UPM Select screen select the UPM to start The UPM Control Screen is displayed 8 Tap the START MODULE button The UPM rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfer to the Double Conversion m...

Page 148: ...vigation bar The EAA CONTROLS screen is displayed 3 Tap the ENABLE ESS button All of the UPSs transfer to ESS mode if no abnormal power conditions are detected If abnormal power conditions are detected the UPSs will wait and transfer to ESS mode when conditions are cleared The NORMAL status indicator is illuminated 6 6 4 4 9 9 T Tr ra an ns sf fe er r f fr ro om m D Do ou ub blle e C Co on nv ve e...

Page 149: ... menu navigation bar The UPM Select screen is displayed 3 On the UPM Select screen select the UPM to start The UPM Control Screen is displayed 4 Tap the START MODULE button The UPM rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfer to the Double Conversion mode and supply the critical load 6 6 4 4 1 12 2 S Siin ng glle e U UP PS S S Sh hu ut td do ow...

Page 150: ...a ar ra alllle ell S Sy ys st te em m a an nd d C Cr riit tiic ca all L Lo oa ad d S Sh hu ut td do ow wn n To perform maintenance or service on the critical load shutdown power to the load 1 Turn off all equipment that is being powered by the UPS parallel system 2 Transfer the UPSs to bypass by performing the procedure in paragraph 6 4 5 Transfer from Double Conversion to Bypass Mode 3 Perform th...

Page 151: ... the UPS Control screen The UPS LOAD OFF controls the UPSs output by powering down all of the UPSs and de energizing the critical load The UPSs including Bypass remains off until restarted To use the LOAD OFF command 1 Tap the CONTROLS tab on the main menu navigation bar The System Control screen is displayed CAUTION All power to the critical load is lost when LOAD OFF is selected in the following...

Page 152: ...e following instructions are for the Eaton supplied REPO switch If a customer supplied REPO switch is used it may not activate in the same manner refer to the operating instructions provided with the switch To use the REPO switch 1 Firmly push the red pushbutton until it locks into place The switch latches into the activated state see Figure 77 The rectifier inverter battery and bypass switchgear ...

Page 153: ...ring equipment The Industrial Relay Card uses five isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm modes can be monitored See Table 34 for default triggers The contact ratings and wire range are listed in the IRC MS installation guide One input can be activated by a switch or dry contact The voltage source is provided by the c...

Page 154: ...ty and first year bundled offers may vary by market For more information visit www eaton com predictpulse 7 7 4 4 1 1 P Pr re ed diic ct tP Pu ulls se e S Se er rv viic ce e F Fe ea at tu ur re es s PredictPulse provides proactive monitoring an online dashboard mobile app with alarm status information and a monthly report detailing the ongoing health of your Eaton 93PM L UPS Features include Proac...

Page 155: ... installation wizard tool are available at www eaton com predictpulse The latest updates installation tips and information on connecting PredictPulse are also available at that link For installation support or questions about PredictPulse contact predictpulsesupport eaton com PredictPulse relies on a PXGMS card installed with the UPS to send one way outbound SMTP e mails to Eaton as well as an Env...

Page 156: ...144 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Communication ...

Page 157: ...make any assumptions about the electrical state of any cabinet in the UPS system Each battery string is an energy source in itself DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING If you suspect that a battery string needs service contact an Eaton service representative Observe these precautions when working on or around ba...

Page 158: ...c ce e Perform the following steps monthly 1 Monitor system parameters as described in paragraph 6 2 Using the Control Panel 2 Check the UPS air filter located behind the front door and wash or replace as necessary SeeFigure 79 for filter location Contact an Eaton service representative for replacement filters CAUTION Verify the spare washed filter is thoroughly dry before installing To remove the...

Page 159: ... to values listed in this manual 8 8 2 2 4 4 A AN NN NU UA AL L M Ma aiin nt te en na an nc ce e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact an Eaton service representative for more information about service offerings 8 8 2 2 5 5 B BA AT TT TE ER RY Y M Ma aiin nt te en na an nc ce e Contac...

Page 160: ...t information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries a...

Page 161: ...W 9 9 2 2 S Sp pe ec ciif fiic ca at tiio on ns s The following sections detail the input output environmental and battery specifications for the UPS 9 9 2 2 1 1 U UP PS S I In np pu ut t Operating Input Voltage Rectifier 208 or 220 Vac Wye 3W ground Neutral not used Bypass 208 or 220 Vac Wye 4W ground Operating Input Frequency Range 50 60 Hz Operating Input Current See Table 9 through Reduced for...

Page 162: ... milliseconds 9 9 2 2 3 3 U UP PS S E En nv viir ro on nm me en nt ta all Operating Temperature 5 to 40 C 41 to 104 F without derating The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Storage Temperature 25 to 55 C excluding batteries prolonged storage above 40 C causes rapid battery self discharge Relative Humidity operating and ...

Page 163: ... C Ch ha ap pt te er r 1 10 0 W Wa ar rr ra an nt ty y For warranty information please refer to the Resources link on our website www eaton com 93PM EQUIPMENT REGISTRATION Please visit www eaton com pq register to register your new Eaton UPS Eaton UPS Accessory Model Number Serial Number ...

Page 164: ...P 16400071103 P 164000711 03 ...