Eaton 93PM-L Series, Installation And Operation Manual

Page 1: ...p n P 164000711 Revision 03 20 60 kW 208V UPS Installation and Operation Manual Eaton 93PM L UPS...

Page 2: ...This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save th...

Page 3: ...id or unenforceable the remaining provisions of this Agreement will remain in full force 5 5 Waiver The waiver by either party of any default or breach of this Agreement will not constitute a waiver o...

Page 4: ......

Page 5: ...3 1 Battery Configurations 6 1 3 2 Optional Thermal Sensor 6 1 4 Basic System Configurations 6 1 5 Using This Manual 7 1 6 Conventions Used in This Manual 7 1 7 Symbols Controls and Indicators 8 1 8...

Page 6: ...nnections 86 4 6 7 External Parallel CAN Control Wiring and Connections 87 4 6 8 External Parallel Pull Chain Control Wiring and Connections 90 4 6 9 Installing Minislot Interface Connections 93 4 7 I...

Page 7: ...ch 132 6 4 Multiple External Parallel System Operation 133 6 4 1 Starting the Parallel System in Double Conversion Mode 133 6 4 2 Starting the Parallel System in Bypass Mode 134 6 4 3 Starting the Par...

Page 8: ...rforming Preventive Maintenance 145 8 2 1 DAILY Maintenance 146 8 2 2 MONTHLY Maintenance 146 8 2 3 PERIODIC Maintenance 147 8 2 4 ANNUAL Maintenance 147 8 2 5 BATTERY Maintenance 147 8 3 Installing B...

Page 9: ...Wire Length 35 Figure 17 UPS Cabinet as Shipped on Pallet 52 Figure 18 UPS Cabinet with Left or Right Mounted Top Entry Wiring Sidecar as Shipped on Pallet 52 Figure 19 UPS Cabinet with Left or Right...

Page 10: ...line 108 Figure 55 Eaton 93PM L 60 UPS with Top Entry Sidecar System Oneline 109 Figure 56 Eaton 93PM L 60 UPS with Bypass Sidecar SIAC B System Oneline 110 Figure 57 UPS Controls and Indicators 111 F...

Page 11: ...Terminal Hardware Kit 44 Table 15 Recommended Installation Parts and Tools Not Supplied by Eaton 45 Table 16 Power Cable Conduit Recommendations 46 Table 17 Recommended Input and Bypass Circuit Break...

Page 12: ...xii Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 List of Tables...

Page 13: ...lled through the bottom of the cabinet with an optional sidecar available for top entry wiring Figure 1 shows the Eaton 93PM L UPS Figure 2 shows the Eaton 93PM L UPS with a left or right mounted Top...

Page 14: ...nd Operation Manual P 164000711 Rev 03 Figure 1 Eaton 93PM L UPS 60 kW Four Wire Figure 2 Eaton 93PM L UPS 60 kW Four Wire with Top Entry Wiring Sidecar UPS with Left Mounted UPS with Right Mounted To...

Page 15: ...act is provided for connection to equipment at the facility such as a light an audible alarm or a computer terminal The equipment connected to this contact alerts you to a UPS alarm Minislot Communica...

Page 16: ...lity some battery cabinet configurations extend float level to 72 hours Twenty four hours into the float period a series of battery tests are performed to check the battery health The float level char...

Page 17: ...ndancy depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not operating properly a redundant UPS continues to supply uninterrupted power to...

Page 18: ...intenance free batteries An external battery disconnect switch or tie point must be used when battery systems are located separate from the UPS cabinet and wiring exceeds the number of battery termina...

Page 19: ...6 C Co on nv ve en nt tiio on ns s U Us se ed d iin n T Th hiis s M Ma an nu ua all This manual uses these type conventions Bold type highlights important concepts in discussions key terms in procedur...

Page 20: ...te center Eaton Powerware and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates Phillips and Pozidriv are registered trademarks of Phillips Screw Company ECopy...

Page 21: ...es not answer Please call the Customer Reliability Center at United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the follow...

Page 22: ...10 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Introduction...

Page 23: ...ature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use As a result of the connected loads high leakage current is possib...

Page 24: ...not install or operate the UPS system close to gas or electric heat sources Lead acid batteries can present a risk of fire because they generate hydrogen gas Do not smoke when near batteries Do not ca...

Page 25: ...the installation site should meet the environmental parameters outlined in this manual The operating environment must meet the weight clearance and environmental requirements specified 3 3 2 2 1 1 E E...

Page 26: ...location If the environment created by this microclimate exceeds the UPS operating specification the UPS reliability over time will be reduced These same environmental extremes will also create relia...

Page 27: ...S equipment operating environment must meet the weight requirements shown inTable 2 through Table 4 and the size requirements shown in Figure 4 through Figure 15 Dimensions are in millimeters inches T...

Page 28: ...ngs 431 947 400 880 6 at 67 147 2 1 3 Battery Strings 745 1637 714 1570 6 at 119 262 4 Battery Strings 833 1832 802 1765 6 at 134 294 Table 4 93PM L 60 kW UPS with SIAC B Cabinet Weights Model Number...

Page 29: ...2024 890 1957 6 at 148 326 Eaton 93PM L 60 kW UPS with Left or Right Mounted Sidecar 4 Breakers 1 UPM Installed 0 Battery Strings 471 1036 440 969 6 at 73 162 2 Battery Strings 696 1531 665 1464 6 at...

Page 30: ...r ventilation From Top of Cabinet with Rear Exhaust 457 mm 18 From Back of Cabinet with Rear Exhaust 457 mm 18 minimum clearance for ventilation From Back of Cabinet with Top Exhaust None Required Fro...

Page 31: ...76 38 4 306 12 0 370 14 6 370 14 6 95 3 7 BOTTOM VIEW 965 5 38 0 34 1 3 224 8 8 321 12 6 12 5 88 3 5 541 21 3 TOP VIEW TOP EXHAUST OPTION TOP VIEW REAR EXHAUST OPTION SERVICE ACCESS PANEL Front Front...

Page 32: ...8 5 1 5 30 1 2 365 14 4 49 5 1 9 153 5 6 0 270 5 10 7 M8 THD 8X 6 EA FRT REAR 38 5 1 5 30 1 2 365 14 4 53 2 1 263 5 10 4 382 5 15 1 M8 THD 8X 6 EA FRT REAR UPS UPS with Top Entry Sidecar UPS with Bypa...

Page 33: ...ket Dimensions Top Views UPS with Bypass Sidecar SIAC B Top Exhaust Option Shown Dimensions Mirrored for Sidecar Opposite Side UPS Top Exhaust Option Shown UPS with Top Entry Sidecar Top Exhaust Optio...

Page 34: ...03 Figure 8 UPS with Left or Right Mounted Top Entry Sidecar Dimensions Front Views 1880 74 560 22 0 763 30 0 560 22 0 763 30 0 UPS with Left Mounted Top Entry Sidecar UPS with Right Mounted Top Entr...

Page 35: ...Top Entry Sidecar Dimensions Top and Bottom Views 1067 42 0 1067 42 0 Top View Bottom View 763 30 0 Front UPS with Left Mounted Top Entry Sidecar Top Exhaust Option Shown UPS with Right Mounted Top E...

Page 36: ...re 10 UPS with Left or Right Mounted Bypass Sidecar SIAC B Dimensions Front Views 1880 74 UPS with Right Mounted Bypass Sidecar SIAC B 560 22 0 875 34 45 UPS with Leftt Mounted Bypass Sidecar SIAC B 5...

Page 37: ...ss Sidecar SIAC B Dimensions Top and Bottom Views 1067 42 0 1067 42 0 UPS with Left Mounted Bypass Sidecar Top Exhaust Option Shown UPS with Right Mounted Bypass Sidecar Top Exhaust Option Shown Front...

Page 38: ...70 2 Battery Strings 982 38 7 551 21 7 280 11 484 1065 3 Battery Strings 1013 39 9 550 21 7 280 11 573 1260 4 Battery Strings 1054 41 5 548 21 6 280 11 661 1455 2 UPMs Installed 0 Battery Strings 1039...

Page 39: ...allation and Operation Manual P 164000711 Rev 03 27 Figure 13 UPS with Left or Right Mounted Top Entry Wiring Sidecar Center of Gravity C A B FRONT VIEW SIDECAR CAN BE ON LEFT OR RIGHT SIDE SIDE VIEW...

Page 40: ...s 1054 41 5 549 21 6 444 17 5 771 1696 3 UPMs Installed 0 Battery Strings 1054 41 5 549 21 6 408 16 1 400 880 2 1 3 Battery Strings 1050 41 3 551 21 7 441 17 4 714 1570 4 Battery Strings 1080 42 5 550...

Page 41: ...UPS Installation and Operation Manual P 164000711 Rev 03 29 Figure 14 UPS with Left or Right Mounted SIAC B Center of Gravity C A B FRONT VIEW SIDECAR CAN BE ON LEFT OR RIGHT SIDE SIDE VIEW UPS Insta...

Page 42: ...043 41 1 558 22 0 519 20 4 839 1846 3 UPMs Installed 0 Battery Strings 1035 40 7 564 22 2 459 18 1 468 1030 2 1 3 Battery Strings 1039 40 9 560 22 0 514 20 2 782 1720 4 Battery Strings 1068 42 0 558 2...

Page 43: ...ngs 1043 41 1 555 21 9 510 20 1 858 1888 3 UPMs Installed 0 Battery Strings 1034 40 7 560 22 0 446 17 6 487 1072 2 1 3 Battery Strings 1039 40 9 558 22 0 504 19 8 801 1762 4 Battery Strings 1066 42 0...

Page 44: ...ngs 1041 41 0 551 21 7 504 19 8 874 1923 3 UPMs Installed 0 Battery Strings 1032 40 6 553 21 8 436 17 2 503 1107 2 1 3 Battery Strings 1037 40 8 553 21 8 497 19 6 817 1797 4 Battery Strings 1065 41 9...

Page 45: ...ternal wiring practices To allow for future power upgrades Eaton recommends installing the UPS using wiring and external overcurrent protection breakers sized for the fully rated UPS kW frame size ins...

Page 46: ...the maintenance bypass power path Most maintenance bypass solutions provide UPS input feeds derived from but isolated from the maintenance bypass power path If the maintenance bypass solution being in...

Page 47: ...ers MOBs with dual auxiliary contacts for control of the system and to maintain critical load protection With dual auxiliary MOBs one UPM can be bypassed while the remaining UPMs support the load as l...

Page 48: ...ze Number AWG or kcmil each 6 1 2 1 2 0 1 Minimum Conductor Size Ground Number AWG or kcmil each 10 1 8 1 6 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC LHW For...

Page 49: ...1 8 1 6 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the...

Page 50: ...umber AWG or kcmil each 4 0 1 250 MCM 1 2 0 2 Minimum Conductor Size Ground Number AWG or kcmil each 6 1 4 1 4 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC LHW...

Page 51: ...1 6 1 4 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the...

Page 52: ...ze Number AWG or kcmil each 6 1 2 1 2 0 1 Minimum Conductor Size Ground Number AWG or kcmil each 10 1 8 1 6 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC LHW For...

Page 53: ...1 8 1 8 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the...

Page 54: ...ze Number AWG or kcmil each 4 0 1 250 MCM 1 1 0 2 Minimum Conductor Size Ground Number AWG or kcmil each 6 1 4 1 4 1 DC Input from External Battery Line Up and Match Eaton 93PM L IBC SW IBC LW or IBC...

Page 55: ...1 6 1 6 1 NOTE Callout letters A B C and D map to Figure 54 Figure 55 and Figure 56 93PM L System Oneline Schematics Line up and match battery wiring with a 105 C rating is factory supplied with the...

Page 56: ...ss E6 Phase A 4 2 bolt mounting 35 310 M12 Hex E7 Phase B 4 2 bolt mounting 35 310 M12 Hex E8 Phase C 4 2 bolt mounting 35 310 M12 Hex E12 Neutral 8 2 bolt mounting 35 310 M12 Hex AC Output to Critica...

Page 57: ...sistance contact an Eaton service representative see paragraph 1 9 Getting Help Conduit sizes were chosen from NEC Table 4 Electrical Metallic Tubing EMT See Table 16 for conduit recommendations Per N...

Page 58: ...Vac AC Input to UPS Rectifier A B C Ground 4 1 1 AC Input to UPS Bypass A B C Neutral Ground 5 1 1 4 1 AC Output A B C Neutral Ground 5 1 1 4 1 DC Battery Positive Negative Ground 3 1 2 1 93PM L 60 2...

Page 59: ...C Battery Positive Negative Ground 3 1 1 4 1 93PM L 60 3 60 kW 208 or 220 Vac AC Input to UPS Rectifier A B C Ground 4 2 1 2 1 AC Input to UPS Bypass A B C Neutral Ground 5 3 2 AC Output A B C Neutral...

Page 60: ...Eaton 93PM L 60 3 60 kW 80 Rated 300A 300A 100 Rated 225A 225A CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table 18 in...

Page 61: ...ge is computed at 2 volts per cell as defined by Article 480 of the NEC Rated battery current is computed based on 2 volts per cell If required external DC input overcurrent protection and disconnect...

Page 62: ...iring in separate conduit from the power wiring All building alarm inputs require an isolated normally open contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common...

Page 63: ...the forklift or pallet jack is rated to handle the weight of the cabinet see Table 2 Table 3 or Table 4 for cabinet weight 2 Use a forklift or pallet jack to move the packaged cabinet to the installa...

Page 64: ...64000711 Rev 03 Figure 17 UPS Cabinet as Shipped on Pallet Figure 18 UPS Cabinet with Left or Right Mounted Top Entry Wiring Sidecar as Shipped on Pallet UPS with Left Mounted UPS with Right Mounted T...

Page 65: ...Installation and Operation Manual P 164000711 Rev 03 53 Figure 19 UPS Cabinet with Left or Right Mounted Sidecar as Shipped on Pallet UPS with Left Mounted Sidecar UPS with Right Mounted Sidecar UPS I...

Page 66: ...54 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 UPS Installation Plan and Unpacking...

Page 67: ...ical Lift the cabinets only with a forklift or damage may occur Ensure the forklift is rated to handle the weight of the cabinet Failure to follow these instructions may result in severe injury or dea...

Page 68: ...llowed the cabinet may tip and cause serious injury or death 4 Loosen but do not remove the skid mounting bolts holding the pallet skids to the front and rear supports and to the left and right side s...

Page 69: ...idecar Pallet Skid Sidecar Mounting Bolts 2 places front 2 places rear Sidecar Front Cabinet Support Sidecar Rear Cabinet Support Figure 22 Removing the Bypass Sidecar SIAC B Pallet Skids and Supports...

Page 70: ...the top screws securing the sidecar front panel Lift the panel straight up to remove the panel 14 If a sidecar is attached to the UPS remove the sidecar mounting bolts holding the front and rear side...

Page 71: ...unting brackets to the front and rear of the UPS with the angle facing outward 29 Secure the cabinet to the floor with customer supplied hardware NOTE Black cover dots are provided if side mounting br...

Page 72: ...etain the hardware for later use 3 If the UPS has a Sidecar loosen the bottom screws and completely remove the top screws securing the sidecar front panel Lift the panel upwards and remove from the un...

Page 73: ...rth ground is required for safety and proper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with loads attached 3 Ground the UPS accord...

Page 74: ...t and Output and DC Input Remove panel to drill or punch conduit holes Front Bottom Entry Conduit Landings for Customer Interface Wiring Remove panels to drill or punch conduit holes Front Bottom View...

Page 75: ...Top Entry Conduit Landings for Customer Interface Wiring Remove panels to drill or punch conduit holes Top Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch con...

Page 76: ...3 Figure 26 UPS Inter Cabinet Wiring Access Location Inter cabinet wiring access to route interface wiring between cabinets Inter cabinet wiring access knockouts Remove knockouts as required to route...

Page 77: ...E3 AC INPUT TO UPS RECTIFIER E6 E7 E8 E12 AC INPUT TO BYPASS E9 E10 E11 E12 AC OUTPUT TO LOAD BATTERY INPUT E4 BATTERY INPUT E5 2X GROUND STUDS FOR CABINET TO CABINET WIRING BATTERY BREAKER PRESENT O...

Page 78: ...Phase B E2 Phase C E3 Neutral E12 Phase C E8 Phase B E7 Phase A E6 AC Input to UPS Rectifier AC Input to UPS Bypass AC Output to Critical Load Phase A E9 Phase B E10 Phase C E11 Neutral E12 DC Input...

Page 79: ...oper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with loads attached 3 Ground the UPS according to local and or national electrical...

Page 80: ...s Top Entry Conduit Landings for Customer Interface Wiring Remove panels to drill or punch conduit holes Top Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch c...

Page 81: ...E12 E4 E5 GROUND COMPRESSION LUGS 2X GROUND STUDS FOR CABINET TO CABINET WIRING OUTPUT NEUTRAL E12 BYPASS NEUTRAL E12 MAINTENANCE BYPASS BREAKER MBP MAINTENANCE ISOLATION BREAKER MIS INTERNAL BATTERIE...

Page 82: ...ge current is possible Connection to earth ground is required for safety and proper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with...

Page 83: ...STUDS FOR CABINET TO CABINET WIRING BYPASS INPUT BREAKER BIB W SHUNT TRIP BYPASS INPUT PHASE A E6 PHASE B E7 PHASE C E8 OUTPUT NEUTRAL E12 BYPASS NEUTRAL E12 AC OUTPUT TO LOAD PHASE A E9 PHASE B E10 P...

Page 84: ...cording to local and or national electrical wiring codes by routing and connecting the ground wire to the input ground lug 4 Connect phase A B and C Bypass input power wiring from the utility source t...

Page 85: ...ER RIB SOURCE 1 BYPASS INPUT BREAKER BIB W SHUNT TRIP SOURCE 2 OUTPUT NEUTRAL E12 BYPASS NEUTRAL E12 MAINTENANCE BYPASS BREAKER MBP MAINTENANCE ISOLATION BREAKER MIS INTERNAL BATTERIES QTY 0 OR 2 4 ST...

Page 86: ...in paragraph 1 8 For More Information See Figure 24 Figure 25 and Figure 29 for wiring access information and Figure 27 for terminal locations 2 Connect the positive negative and ground DC power wiri...

Page 87: ...llel CAN Control Wiring and Connections External Parallel Pull Chain Control Wiring and Connections 4 6 8 External Parallel Pull Chain Control Wiring and Connections Minislot Interface Connections 4 6...

Page 88: ...landing plates to the bottom access interface wiring channel along the inside of the front door 11 Route the wiring along the interface wiring channel 12 Secure the wiring to the wire tie anchors pro...

Page 89: ...l P 164000711 Rev 03 77 Figure 34 Interface Terminal Locations Interface Terminals Minislot Communication Bays Pull Chain and CAN Terminals Cabinet Stiffener Bar Shunt Trip and Auxillary Terminals for...

Page 90: ...M_1 RTN 10 ALM_1 1 GND E 2 GND ISO 3 CANBL 4 CANBH 1 CANBL 2 CANBL_1 1 2 TX 3 RX 4 5 GND ISO 6 7 8 9 12V_ISO 1 EPO_A_B 2 GND ISO 3 EPO_B 4 EPO_A 1 NC_OUT 2 NO_OUT 3 COM CUSTOMER INPUT ALARMS CUSTOMER...

Page 91: ...Wire Size Size of Pressure Termination Tightening Torque 10 Building Alarm 1 Input Programmable UPS alarm activated by a remote dry contact closure Twisted Pair Wires 18 AWG 14 30 AWG 2 lb in 0 22 0...

Page 92: ...Alarms 1 2 3 4 5 6 7 8 9 10 Table 22 Relay Contact Connections and Wire Terminations Termi nal Name Description Recommended Minimum Wire Size Size of Pressure Termination Tightening Torque 1 Relay Co...

Page 93: ...tie anchors provided using Zip ties 5 If 2 3 or 4 Breaker Sidecar and monitoring of the Maintenance Isolation Breaker MIS is required connect the building alarm interface wiring to TB1 See paragraph 3...

Page 94: ...IB Aux COM 1 10 1 TB2 TB1 1 10 10 MIS Aux NC 9 MIS Aux COM 8 7 6 5 4 3 MBP Aux NC 2 MBP Aux COM 1 4 Breaker SIAC B 2 3 4 Breaker SIAC B 3 4 Breaker SIAC B Right Mounted Sidecar TB1 TB2 10 1 TB2 TB1 1...

Page 95: ...PS battery shunt trip terminals CN8 terminal block See Figure 26 for UPS wiring access information and Figure 34 for terminal location 5 Proceed to Step 13 6 Bottom Entry Wiring Route the battery dete...

Page 96: ...using top entry access proceed to Step 12 6 Pass through Wiring Route the battery shunt trip wiring and or battery aux wiring from the battery cabinet through the bottom UPS inter cabinet wiring acces...

Page 97: ...A 12 VSYNC B 13 VSYNC C 14 CN8 Table 24 Shunt Trip and Battery Detect Connections and Wire Terminations Terminal Name Description Recommend ed Minimum Wire Size Size of Pressure Termination Tightenin...

Page 98: ...the UPS bypass shunt trip terminals 8 Connect the wiring to the bypass shunt trip terminals See paragraph 3 5 UPS System Interface Wiring Preparation and Table 24 for wiring and termination requiremen...

Page 99: ...paragraph 3 5 UPS System Interface Wiring Preparation and Table 21 for wiring and termination requirements 14 If wiring additional interface or control wiring options see Table 20 for next option to i...

Page 100: ...ing through the top interface entry conduit landing plate to the UPS external parallel terminals 15 Connect the external parallel CAN wiring to the CAN terminals See paragraph 3 5 UPS System Interface...

Page 101: ...erminal blocks Figure 42 External Parallel CAN Connections Between UPSs ShieldedTwisted Pair with Drain line ShieldedTwisted Pair with Drain line ShieldedTwisted Pair with Drain line External Parallel...

Page 102: ...the UPS system is turned off and all power sources are removed See Chapter 6 UPS Operating Instructions for shutdown instructions 2 If not already opened open the front door by lifting the latch from...

Page 103: ...te and install the conduit 14 Route the external parallel CAN control wiring through the top interface entry conduit landing plate to the UPS external parallel terminals 15 Connect the external parall...

Page 104: ...ir NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO AUX 1 AUX 2 AUX 1 AUX 2 AUX 1 AUX 2 1 2 3 4 5 6 7 8 9 10 UPS 1 If Installed Building Alarm TB 1 2 3 4 5 6 7 8 9 10 UPS 2 If Installed Building Alarm...

Page 105: ...d install the conduit 6 Route the Minislot card interface wiring through the top interface entry conduit landing plate to the Minislot card terminals See Figure 34 Minislot card locations 7 Proceed to...

Page 106: ...cordance with NEC Article 725 Class 2 requirements NOTE 6 Disconnect terminal block plugs from terminal blocks to wire plugs To Install a REPO switch 1 Verify the UPS system is turned off and all powe...

Page 107: ...h 3 5 UPS System Interface Wiring Preparation for wiring and termination requirements and Figure 46 for terminal assignments 15 If using a normally closed REPO switch connect a jumper wire between pin...

Page 108: ...nections and Wire Terminations From REPO Station Switch Con tact Block Either Block UPS REPO Termi nal Nam e Description Recommended Minimum Wire Size Size of Wire Termination Tightening Torque 3 NO 3...

Page 109: ...h as an External Battery Cabinet Startup and operational checks for parallel systems or installations with accessory cabinets must be performed by an authorized Eaton Customer Service Engineer or the...

Page 110: ...ected from the UPS to the battery disconnect o A ground conductor is properly installed o Building alarms and alarm relays are wired appropriately Optional o LAN drops are installed Optional o LAN con...

Page 111: ..._______________________ _________________________________________________________________________ _________________________________________________________________________ ____________________________...

Page 112: ...100 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 UPS System Installation...

Page 113: ...pecified period of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critica...

Page 114: ...directly to the critical load through the internal bypass with the power module in a standby state Surge protection and some filtering is also provided ensuring that clean power is delivered to the l...

Page 115: ...from the regulated DC output of the rectifier and provides a bucked regulated DC voltage charge current to the battery The battery is always connected to the UPS and ready to support the inverter sho...

Page 116: ...ut of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not protected from voltage or frequency fluctuations or power outag...

Page 117: ...hat the inverter can support the customer s load without interruption The opening of the rectifier switchgear prevents system voltages from bleeding backwards through the static switch and rectifier s...

Page 118: ...of Current Through the UPS in Battery Mode Bypass Input Rectifier Input Rectifier Switchgear Main Power Flow Trickle Current Energized De Energized Rectifier Battery Converter Battery Switchgear Batte...

Page 119: ...ntenance bypass Oneline Drawing UPS Model Voltage System Type Input Output See Figure 54 93PM L 60 208 or 220 208 or 220 Single three UPM reverse transfer UPS with internal and or external battery See...

Page 120: ...AC INPUT TO RECTIFIER IS NOT USED IN SINGLE FEED CONFIGURATION 2 DASHED LINES INSIDE OF UPS INDICATE OPTIONAL UPM S OR INTERNAL BATTERIES CONFIGURABLE FROM 1 3 UPMS 3 DASHED LINES OUTSIDE OF UPS INDI...

Page 121: ...ER SWITCHGEAR UPM 3 FUSE BATTERY SWITCHGEAR BATTERY CONVERTER FUSE FUSE RECTIFIER INVERTER RECTIFIER SWITCHGEAR INVERTER SWITCHGEAR TOP ENTRY SIDECAR AC INPUT TO BYPASS SOURCE 2 SEE NOTE 3 AC OUTPUT T...

Page 122: ...T BREAKER AC INPUT TO RECTIFIER SOURCE 1 E6 E7 E8 E12 TIE BUS E9 E10 E11 E12 TIE BUS SINGLE FEED JUMPER SIAC B CB2 BATT BREAKER INTERNAL BATTERY 4 STRINGS MAX A B D C NOTES 1 AC INPUT TO RECTIFIER IS...

Page 123: ...llation was successful and the system operates properly NOTE 2 Read this section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls 6 6 1 1 U U...

Page 124: ...horizontal row of status indicators 2 See paragraph 6 2 1 Status Indicators The following paragraphs describe using the UPS control panel to monitor the UPS See paragraph 6 2 3 Using the LCD Touch Scr...

Page 125: ...en to display the active events screen This screen shows any currently active alarms notices or commands For more information on using the events screen see paragraph 6 2 6 Display Menu Operation Syst...

Page 126: ...selections related to the current screen as tab buttons To select a screen function touch the tab name D Information Area contains status data operational controls acknowledgments action confirmations...

Page 127: ...maintenance efficiency etc SETTINGS Allows access to various screen controlled variables for the system operation Settings include date and time for the time stamp display language the unit name mete...

Page 128: ...factor measurements Battery UPS The Battery screen displays the battery voltage Vdc and the battery current Idc Mimics UPS Mimic Tap the MIMICS tab on the main menu navigation bar to display an overvi...

Page 129: ...ay system information see Figure 65 and Figure 66 Configuration Tap the CONFIGURATION tab on the secondary menu navigation bar to display the screen Tap the function to be changed Make and save the ch...

Page 130: ...118 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Figure 62 Typical Active Events Screen Figure 63 Typical System Log Screen UPS Operating Instructions...

Page 131: ...Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 119 Figure 64 Typical Settings User Screen Figure 65 Typical Information Screen UPS Operating Instructions...

Page 132: ...120 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Figure 66 Typical About Screen Figure 67 Typical Settings Configuration 1 Screen UPS Operating Instructions...

Page 133: ...164000711 Rev 03 121 Figure 68 Typical Settings Configuration 2 Screen Figure 69 Typical Statistics Screen 6 6 2 2 7 7 S Siig gn n I In n The Controls and Setting screens are restricted The user must...

Page 134: ...ing startup is performed To Sign in 1 Tap the lock button in the upper right corner of the screen The sign in screen is displayed see Figure 70 2 Tap the password entry area on the screen 3 Enter the...

Page 135: ...enu screens Table 33 lists the typical System Status Screen Messages that are displayed during UPS operation Figure 72 through Figure 76 show the major control screens Table 32 Controls Menu Operation...

Page 136: ...d Operation Manual P 164000711 Rev 03 Table 33 Typical System Status Messages Function Message UPS Double Conversion Bypass ESS Bypass Off On Available Charger Charger Resting Charger Figure 72 Typica...

Page 137: ...Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 125 Figure 73 Typical UPS Control Screen Figure 74 Typical UPM Select Screen UPS Operating Instructions...

Page 138: ...126 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Figure 75 Typical UPM Control Screen Figure 76 Typical EAA Control Screen UPS Operating Instructions...

Page 139: ...Observe the UPS control panel display becoming active indicating logic power 5 Verify no alarms are active 6 Tap the CONTROLS tab on the main menu navigation bar The System Control screen is displayed...

Page 140: ...hen the inverter reaches full voltage the UPS is ready to transfer to the Double Conversion mode and supply the critical load 10 Repeat Steps 5 through Step 8 selecting UPM 3 to start UPM 3 The UPM 3...

Page 141: ...SS S M Mo od de e t to o D Do ou ub blle e C Co on nv ve er rs siio on n M Mo od de e To transfer the load to Standard Normal mode 1 Tap the CONTROLS tab on the main menu navigation bar The Control s...

Page 142: ...Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar The UPM Select screen is displayed 3 On the UPM Select screen select the UPM to shutdown The UPM Control Screen is displayed...

Page 143: ...2 Tap the UPS CONTROLS tab on the secondary navigation bar The UPS Control screen is displayed 3 Tap the TURN OFF CHARGER button 6 6 3 3 1 14 4 B Ba at tt te er ry y T Te es st t NOTE 1 The UPS has a...

Page 144: ...iit tc ch h WARNING Emergency Power Off EPO and Remote Emergency Power Off REPO functionality is disabled for UPS systems configured for UL 924 auxiliary lighting To remove power from the system a LOA...

Page 145: ...ock pushbutton to release 6 6 4 4 M Mu ullt tiip plle e E Ex xt te er rn na all P Pa ar ra alllle ell S Sy ys st te em m O Op pe er ra at tiio on n NOTE 1 If an Integrated Battery Cabinet IBC is insta...

Page 146: ...load is not protected from commercial power interruptions and abnormalities 1 Close all Module Output Breakers MOBs 2 Close the UPS input feeder circuit breaker 3 If dual feed close the UPS bypass fee...

Page 147: ...he System Control screen is displayed 6 Tap the MODULES CONTROLS tab on the secondary Control menu navigation bar The UPM Select screen is displayed 7 On the UPM Select screen select the UPM to start...

Page 148: ...igation bar The EAA CONTROLS screen is displayed 3 Tap the ENABLE ESS button All of the UPSs transfer to ESS mode if no abnormal power conditions are detected If abnormal power conditions are detected...

Page 149: ...menu navigation bar The UPM Select screen is displayed 3 On the UPM Select screen select the UPM to start The UPM Control Screen is displayed 4 Tap the START MODULE button The UPM rectifier and invert...

Page 150: ...ar ra alllle ell S Sy ys st te em m a an nd d C Cr riit tiic ca all L Lo oa ad d S Sh hu ut td do ow wn n To perform maintenance or service on the critical load shutdown power to the load 1 Turn off...

Page 151: ...the UPS Control screen The UPS LOAD OFF controls the UPSs output by powering down all of the UPSs and de energizing the critical load The UPSs including Bypass remains off until restarted To use the L...

Page 152: ...following instructions are for the Eaton supplied REPO switch If a customer supplied REPO switch is used it may not activate in the same manner refer to the operating instructions provided with the s...

Page 153: ...ing equipment The Industrial Relay Card uses five isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm modes can be monitored See Tab...

Page 154: ...y and first year bundled offers may vary by market For more information visit www eaton com predictpulse 7 7 4 4 1 1 P Pr re ed diic ct tP Pu ulls se e S Se er rv viic ce e F Fe ea at tu ur re es s Pr...

Page 155: ...installation wizard tool are available at www eaton com predictpulse The latest updates installation tips and information on connecting PredictPulse are also available at that link For installation su...

Page 156: ...144 Eaton 93PM L 20 60 kW 208V UPS Installation and Operation Manual P 164000711 Rev 03 Communication...

Page 157: ...ake any assumptions about the electrical state of any cabinet in the UPS system Each battery string is an energy source in itself DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURS...

Page 158: ...ce e Perform the following steps monthly 1 Monitor system parameters as described in paragraph 6 2 Using the Control Panel 2 Check the UPS air filter located behind the front door and wash or replace...

Page 159: ...to values listed in this manual 8 8 2 2 4 4 A AN NN NU UA AL L M Ma aiin nt te en na an nc ce e Annual preventive maintenance should be performed only by authorized service personnel familiar with mai...

Page 160: ...nformation RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information su...

Page 161: ...9 9 2 2 S Sp pe ec ciif fiic ca at tiio on ns s The following sections detail the input output environmental and battery specifications for the UPS 9 9 2 2 1 1 U UP PS S I In np pu ut t Operating Inp...

Page 162: ...milliseconds 9 9 2 2 3 3 U UP PS S E En nv viir ro on nm me en nt ta all Operating Temperature 5 to 40 C 41 to 104 F without derating The recommended operating temperature is 25 C 77 F Operating Altit...

Page 163: ...C Ch ha ap pt te er r 1 10 0 W Wa ar rr ra an nt ty y For warranty information please refer to the Resources link on our website www eaton com 93PM EQUIPMENT REGISTRATION Please visit www eaton com pq...

Page 164: ...P 16400071103 P 164000711 03...