Eaton 9PHD, User And Installation Manual

Page 1: ...User s and installation guide Eaton 9PHD Accessory Cabinets TFC A EBC F and EBC G P 164000538...

Page 2: ...een taken to ensure the accuracy of the information contained in this manual but no liability can be accepted for any errors or omission The right to make design modifications is reserved Unauthorized...

Page 3: ...ifications 21 3 4 2 Lifting eyes 21 3 4 3 Vibration dampers 21 3 4 4 Other options 22 3 5 How to unpack and unload the accessory cabinets 22 3 5 1 How to unpack and unload the EBC F and TFC A with cas...

Page 4: ...teries 56 4 4 Maintenance training 57 5 Technical data 58 5 1 Directives and standards 58 5 2 Battery specification 58 5 3 Environmental specifications 59 5 4 Cabinet specifications 60 6 Warranty 61 6...

Page 5: ...d result in minor or moderate injury or damage to your machine Note Notes are used to indicate important information and useful tips 1 2 Safety symbols 1 2 1 Hazard symbols These symbols indicate a ha...

Page 6: ...res and menu options or represents a command or option that you type or enter at a prompt Italic type highlights notes and new terms when they are defined Screen type represents information that appea...

Page 7: ...aker MIS Maintenance Isolation Switch MOB Module Output Breaker REPO Remote Emergency Power off RIB Rectifier Input Breaker SCR Silicon controlled Rectifier thyristor STSW Static Switch TFC Transforme...

Page 8: ...foreign objects and water The accessory cabinets are parts of sophisticated power systems and only qualified personnel are allowed to install and service them DANGER The accessory cabinets carry leth...

Page 9: ...u install or replace batteries consider all the warnings cautions and notes concerning appropriate handling Do not disconnect the batteries when the UPS is in the Battery mode Make sure that your repl...

Page 10: ...rking The product has a CE marking in compliance with the following European directives LV Directive Safety 2014 35 EU Declarations of conformity with UPS harmonized standards and directives IEC 62040...

Page 11: ...f possible locate the air inlet at the floor level and the air outlet close to the ceiling level Excessive amount of dust in the operating environment of the battery cabinet may cause damage or lead t...

Page 12: ...symbol indicates that you may not discard waste electrical or electronic equipment WEEE in the trash For proper disposal con tact your local recycling reuse or hazardous waste center 2 6 Warning labe...

Page 13: ...ion in this manual a question that this manual does not answer Note For more information about the installation space safe operation and working see IEC 62485 2 Safety requirements for secondary batte...

Page 14: ...tery string that has 36 or 40 battery blocks The EBC G is designed to be used with an uninterruptible power supply UPS that is rated up to 200 kW output power The EBC G has one battery string that has...

Page 15: ...tion Guide for the UPS configuration Both battery cabinets have a temperature sensor Harness 9PHD EBC temperature sensor P 152001325 If you must use wiring other than that supplied with the cabinet th...

Page 16: ...ers manufacturer types as an example BETAflam 145 flex 600 1000 V Toxfree ZH RZ1 K HF Helkama H Flex PWR PUR 0 6 1 kV Helkama LKM HF 0 6 1 kV 50 mm2 15 mm 2 x 50 mm2 28 29 mm 70 mm2 16 4 17 mm 2 x 70...

Page 17: ...on how to connect external battery cabinets to a UPS refer to the User s and Installation Guide of the UPS in question 3 2 Site preparations The accessory cabinet installation site must meet the follo...

Page 18: ...Dimensions WxDxH mm TFC A and EBC F EBC G IP54 cabinet dimensions 625 x 987 x 1 958 1 9781 1 118 x 1 145 x 1 958 1 9781 1 Height for models with casters 1 958 Height for models with vibration dampers...

Page 19: ...se convection cooling to regulate internal component temperature Optional ventilation tubes and other adapters for cabinet ventilation systems are also available For more information contact your Eato...

Page 20: ...G Rating A Type Article No EBC F 200A Eaton NZMN2 A200 S07 DC 191233 P 122000239 EBC G 400A Eaton NZMN3 A400 S07 DC 189599 P 122000240 Use the following 24V shunt release with early make auxiliary co...

Page 21: ...ng eyes to lift the cabinet to its installation location WARNING Do not use lifting eyes to lift the EBC G battery cabinet if batteries have already been installed With batteries the EBC G cabinet is...

Page 22: ...g and unloading the accessory cabinets How to unpack and unload the EBC F and TFC A with casters How to unpack and unload the EBC G with casters How to unpack and unload all accessory cabinets with vi...

Page 23: ...visual inspection and check that there are no signs of shipping damages Check the indicators See the instructions next to the indicators on the package 3 Open the accessory cabinet package A ramp for...

Page 24: ...et door 6 Remove the bolts that fasten the shipping brackets to the cabinet and to the pallet 7 Remove the shipping brackets 8 If the leveling feet are not fully retracted turn them until they are ret...

Page 25: ...asters off the ground as the casters should still carry most of the cabinet s weight 12 You can reattach the shipping brackets to the accessory cabinet to provide extra support Position the shipping b...

Page 26: ...o the installation area Insert the forks of the forklift from the front of the cabinet 2 Make a visual inspection and check that there are no signs of shipping damages Check the indicators See the ins...

Page 27: ...move the right side door to ease the process 7 Lift the door off its hinges 8 Locate the field kit inside the cabinet and look for the four jacking bolts in the field kit Eaton 9PHD Accessory Cabinets...

Page 28: ...ot remove the bolts that attach the wooden beams to the supports WARNING Note that the cabinet is heavy Make sure that you have enough manpower to handle and support the unit when you roll it off the...

Page 29: ...not loosen or remove any other supports yet Lower the cabinet by the jacking bolts before you remove the supports 15 Carefully and evenly lower the cabinet by turning each jacking bolt consecutively t...

Page 30: ...y use the leveling feet for leveling Do not lift the casters off the ground as the casters should still carry most of the cabinet s weight 3 5 3 How to unpack and unload all accessory cabinets with vi...

Page 31: ...etween the skids on the bottom of the unit 2 Make a visual inspection and check that there are no signs of shipping damages Check the indicators See the instructions next to the indicators on the pack...

Page 32: ...uate manpower WARNING Do not use lifting eyes to lift the EBC G battery cabinet if batteries have already been installed With batteries the cabinet is too heavy 6 Carefully lower the accessory cabinet...

Page 33: ...CAUTION If the cables are routed outside the cabinets only use double insulated cables If you need to use other cables than the ones provided with the cabinet make sure that their temperature class a...

Page 34: ...F cable entry holes Figure 6 EBC G cable entry holes 1 Eaton 9PHD Accessory Cabinets TFC A EBC F and EBC G User s and installation guide Eaton Corporation plc 2022 All rights reserved Document ID P 16...

Page 35: ...the first battery cabinet and use the wire ways shown in the figures above in the first EBC to lead to the second EBC wiring and then to the UPS Note If you choose to run the wiring through the side p...

Page 36: ...cable terminations 1 Protective bonding 3 Power cable DC terminals 2 Signal wiring block TB2 see the next pages for EBC F and EBC G 4 Power cable DC terminals Eaton 9PHD Accessory Cabinets TFC A EBC...

Page 37: ...trip cable from UPS 9 No functions 4 GND battery shunt trip cable from UPS 10 Temperature monitor 1 5 24V battery shunt trip cable from another EBC if daisy chained 11 Temperature monitor 2 6 TRIP ba...

Page 38: ...from UPS 9 No functions 4 GND battery shunt trip cable from UPS 10 Temperature monitor 1 5 24V battery shunt trip cable from another EBC if daisy chained 11 Temperature monitor 2 6 TRIP battery shunt...

Page 39: ...Figure 12 EBC F battery cable connections Eaton 9PHD Accessory Cabinets TFC A EBC F and EBC G User s and installation guide Eaton Corporation plc 2022 All rights reserved Document ID P 164000538 39 63...

Page 40: ...connect the power cables and signal wires to the external battery cabinet EBC G 1 Open the cabinet door Eaton 9PHD Accessory Cabinets TFC A EBC F and EBC G User s and installation guide Eaton Corpora...

Page 41: ...aisy chained and the parallel cabinets can be connected to the UPS with one set of wires The protective bonding wires from each cabinet are connected directly to the ground terminal of the UPS Note th...

Page 42: ...mperature monitoring no chaining at EBC X6 3 BATT_NTC 11 Temperature monitor 2 6 Temperature monitoring no chaining at EBC X6 4 BATT_NTC_RTN Note Temperature can be monitored from one EBC only Note Th...

Page 43: ...d according to the load With non linear load equipment neutral wire with a rating of 1 7 times the phase wire is recommended A readily accessible disconnect device must be incorporated in all fixed in...

Page 44: ...x 10 1 x 16 1 x 16 1 x 35 1 x 50 690 Phase cables mm2 1 x 6 1 x 10 1 x 16 1 x 35 1 x 50 Rectifier and bypass fuse A 40 50 63 100 125 Protective bonding cable mm2 1 x 6 1 x 10 1 x 16 1 x 16 1 x 25 Tab...

Page 45: ...e UPS is possible only if the sizing of external cables is sufficient Alternatively external cabling must be upgraded as well The type of the fuses is gG Cable sizing is based on IEC 60364 5 52 Sizing...

Page 46: ...4 74 415 73 86 71 71 440 75 89 73 67 480 69 81 67 62 690 48 57 47 43 80 208 242 313 232 223 230 219 283 210 202 380 127 164 122 122 400 121 156 116 116 415 116 150 112 112 440 115 148 110 105 480 105...

Page 47: ...ritical load shown in Table 9 The recommended line to line load unbalance is 50 or less Source protection for the AC input to bypass must suit the characteristics of the load and take into account eff...

Page 48: ...wer wiring Figure 16 Transformer cabinet through holes See Figure 17 for transformer cabinet power terminals Eaton 9PHD Accessory Cabinets TFC A EBC F and EBC G User s and installation guide Eaton Cor...

Page 49: ...1 System input L1 Rectifier input L1 9 X1 L2 System input L2 Rectifier input L2 10 X1 L3 System input L3 Rectifier input L3 11 X2 L1 To UPS input L1 To UPS rectifier input L1 12 X2 L2 To UPS input L2...

Page 50: ...rs according to Figure 17 7 Put the front plate back and fasten the screws WARNING The transformer cabinet does not have neutral to ground bonding Where such bonding is required it must be done separa...

Page 51: ...sists the UPS will shut down after a delay Fan failure signal This signal is generated if one or more fans no longer rotate at the desired speed The signal outputs of the transformer cabinet are locat...

Page 52: ...Engineer or by a qualified service officer authorized by Eaton 3 8 Installation compatibility of the EBC F EBC G and TFC A EBC F and EBC G are compatible with the Eaton UPS product line The EBC F is d...

Page 53: ...that the UPS is installed on a level floor suitable for com puter or electronic equipment There is adequate workspace around the UPS and other cabinets To al low emergency evacuation an escape path wi...

Page 54: ...ront panel and flip the breaker to turn the battery cabinet on or off Figure 20 The battery breaker in EBC G Eaton 9PHD Accessory Cabinets TFC A EBC F and EBC G User s and installation guide Eaton Cor...

Page 55: ...LETHAL VOLTAGE Do not operate the UPS system without the cabinet doors or protective panels secured Do not make any assumptions about the electrical state of any cabinet in the UPS system WARNING All...

Page 56: ...year to determine if components wiring and connections exhibit evidence of overheating Pay particular attention to bolted connections Bolted connections must be re torqued periodically 4 2 2 Annual m...

Page 57: ...ollecting centers that meet local legislation WARNING HAZARDOUS MATERIALS Batteries may contain high voltages and caustic toxic and flammable substances If used improperly batteries can injure or kill...

Page 58: ...conscious de sign for electrical and electronic products RoHS 2011 65 EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment WEEE 2012 19 EU on waste...

Page 59: ...d to 49 5A 1 160 200 kW units Configurable 0 117 2 A At 160 kVA load automatically limited to 66 A Note that the maximum charge current is 29 3 A per UPM 1 Battery start option Yes 1 In models with th...

Page 60: ...TFC A and EBC F 625 x 987 x 1 958 1 978 EBC G 1 118 x 1 145 x 1 958 1 978 Cabinet weights without batteries EBC F 266 kg EBC G 750 kg TFC A 720 kg Cabinet weights with batteries EBC F 970 kg EBC G 2 5...

Page 61: ...d service personnel authorized by Eaton Otherwise the warranty will be voided If the product fails to meet its published specifications due to a defect in material and workmanship covered by this warr...

Page 62: ...he unit was purchased Have the following information available Purchase order number and purchase order date Installation date OR Serial number and part number of the unit information available on the...

Page 63: ...Copyright 2022 Eaton Corporation plc All rights reserved Unauthorized copying and lending are prohibited Eaton Power Quality Oy Koskelontie 13 FI 02920 Espoo Finland www eaton eu...