Eaton 9PX 5000, Installation And User Manual

Page 1: ...SH 9SX 5000 9SX 6000 9PX 5000 9PX 6000 9SX EBM 180V 9PX EBM 180V Installation and user manual Copyright 2012 EATON All rights reserved Service and support Call your local service representative 5 6kVA EU_EN ...

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Page 3: ... Certification standards Safety IEC EN 62040 1 Ed 1 2008 p UL 1778 4th edition EMC IEC EN 62040 2 Ed 2 2006 p FCC part 15 Class A Performance IEC EN 62040 3 Ed 2 0 2011 p IEC 61000 4 2 ESD level 3 p IEC 61000 4 3 Radiated field level 3 p IEC 61000 4 4 EFT level 4 p IEC 61000 4 5 Fast transients level 4 p IEC 61000 4 6 Electromagnetic field level 3 p IEC 61000 4 8 Conducted magnetic field level 4 p...

Page 4: ...stream circuit breaker must be easily accessible The unit can be disconnected from AC power source by opening this circuit breaker Disconnection and overcurrent protection devices shall be provided by others for permanently p connected AC input output circuits Check that the indications on the rating plate correspond to your AC powered system and p to the actual electrical consumption of all the e...

Page 5: ...ngement SEA 22 4 Power cables connection 23 4 1 Access to terminal blocks 23 4 2 Input Output connection 23 5 Operation 24 5 1 UPS startup and shutdown 24 5 2 Operating modes 25 5 3 Transferring the UPS between modes 25 5 4 Setting High Efficiency mode 26 5 5 Configuring Bypass settings 26 5 6 Configuring battery settings 26 5 7 Retrieving the Event log 27 5 8 Retrieving the Fault log 27 6 Communi...

Page 6: ...se comprises over 50 of recycled cardboard p Sacks and bags are made of polyethylene p Packing materials are recyclable and bear the appropriate identification symbol p 01 PET Materials Abbreviations Number in 01 PET the symbols Polyethylene terephthalat PET 01 High density polyethylene HDPE 02 Polyvinyl chloride PVC 03 Low density polyethylene LDPE 04 Polypropylene PP 05 Polystyrene PS 06 Follow ...

Page 7: ...of your equipment Providing outstanding performance and reliability the Eaton 9SX and 9PX s unique benefits include True online double conversion technology with high power density utility frequency independence z and generator compatibility ABM technology that uses advanced battery management to increase battery service life optimize z recharge time and provide a warning before the end of useful ...

Page 8: ... Dimensions inch mm D x W x H 9SX 5000 106 48 27 0 x 17 3 x 5 1 685 x 440 x 130 9SX 6000 106 48 27 0 x 17 3 x 5 1 685 x 440 x 130 9PX 5000 106 48 27 0 x 17 3 x 5 1 685 x 440 x 130 9PX 6000 106 48 27 0 x 17 3 x 5 1 685 x 440 x 130 9SX EBM 180V 150 68 25 4 x 17 3 x 5 1 645 x 440 x 130 9PX EBM 180V 150 68 25 4 x 17 3 x 5 1 645 x 440 x 130 ...

Page 9: ... for 9PX only 7 Connector for RPO Remote Power Off control 8 Slot for optional communication card 9 Connector for additional battery module 10 Primary group 16A outlets for connection of critical equipment 11 Group 1 4 10A programmable outlets for connection of equipment 12 Group 2 4 10A programmable outlets for connection of equipment 13 Input Output terminal blocks 14 Connector for HotSwap MBP d...

Page 10: ...network card Relay MS Relay card MBP6Ki HotSwap MBP 6000i TFMR11Ki Transformer 11000i BINTSYS Battery Integration System EBMCBL180 1 8m cable 180V EBM MBP6Ki 5 3 4 1 2 6 1 Input Output terminal blocks 2 Normal AC source switch 3 Input Output connector to the UPS 4 Manual Bypass switch 5 2 16A outlets 6 3 10A outlets TFMR11Ki 1 2 1 Input Output terminal blocks 2 50A output circuit breaker ...

Page 11: ...EBM 50 2 7kW 3 0kVA Efficiency 95 Escape Up Down Enter On Off button Battery mode indicator orange Bypass mode indicator orange The following table shows the indicator status and description Indicator Status Description Green On The UPS is operating normally on Online or on High Efficiency mode Orange On The UPS is on Battery mode Orange On The UPS is on Bypass mode Red On The UPS has an active al...

Page 12: ...e UPS is operating normally The UPS is powering and protecting the equipment Battery mode 1 beep every 10 seconds A utility failure has occured and the UPS is on Battery mode The UPS is powering the equipment with the battery power Prepare your equipment for shutdown End of backup time 1 beep every 3 seconds The UPS is on Battery mode and the battery is running low This warning is approximate and ...

Page 13: ...Clears faults Identification Product type model Part Serial number UPS NMC firmware Com card IPv4 Com card IPv6 Com card MAC Detected accessories Register product Links to Eaton registration website 2 7 User settings The following table displays the options that can be changed by the user Submenu Available settings Default settings Local settings Language English Français Deutsch Español Русский P...

Page 14: ... after 5 min of back up time if load is less than threshold Disabled Sleep mode Enabled Disabled If Disabled LCD and communication will turn OFF immediately after UPS is OFF If Enabled LCD and communication stays ON 1h30 min after UPS is OFF Enabled Remote command Enabled Disabled If Enabled shutdown or restart commands from software are authorized Enabled Bypass standby Enabled Disabled Define if...

Page 15: ...2 Unpacking the cabinet Unpacking the cabinet in a low temperature environment may cause condensation to occur z in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock The cabinet is heavy see page 40 Use caution to unpack and move the cabinet z Unpack the equipment and remove all the packing materials and shipping c...

Page 16: ...ation cable 9 User manual 10 Safety instructions 11 Software CD ROM If you ordered an optional Extended Battery Module EBM verify that the following additional items are included z with the EBM 3 4 2 1 1 Battery power cable attached with battery detection cable 2 Stabilizer bracket 4 screws included 3 Rack kit for 19 inch enclosures optional 4 EBM Installation manual Discard the EBM user s guide i...

Page 17: ...nd firmly 1 Plug the EBM power cable s into the battery connector s Up to 12 EBMs may be connected to the UPS 2 Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable 3 Connect the battery detection cable s to the connector of the UPS and of the EBM s 3 5 Connecting other accessories If you ordered other UPS accessories refer to specific user...

Page 18: ...the LCD panel p If you ordered other UPS accessories refer to specific user manuals to check the tower installation with the UPS To install the cabinet 1 Place the UPS on a flat stable surface in its final location 2 Always keep 150 mm of free space behind the UPS rear panel 3 If installing additional cabinets place them next to the UPS in their final location ...

Page 19: ...screws to open the left side of the front panel 3 Remove the two screws to pull out the metal protection cover of the battery A ribbon cable connects the LCD control panel to the UPS Do not pull on the cable or disconnect it 4 Pull out the plastic handle of the battery pack and slide the pack out slowly on to a flat and stable surface Use two hands to support the battery pack Set it aside for rein...

Page 20: ...ge 20 5 6kVA EU_EN Rack mounting of UPS EBM and accessory modules p Follow steps 1 to 4 for module mounting on the rails 1 1 3 4 4 3 2 The rails and necessary hardware are supplied by EATON 3 Installation ...

Page 21: ...aker 5000VA D curve 32A 6000VA D curve 32A 2 poles circuit breaker G N L2 L1 N L2 L1 to UPS Normal AC source 2 Recommended cable cross sections Terminal position Wire function Terminal wire size rating Minimum input wire size Tightening torque L1 Phase 4 16 mm2 12 6 AWG 6 mm2 10 AWG 105 C 10 mm2 8 AWG 75 C 10 lb in N L2 Neutral Phase Ground Copper wire solid or stranded 3 Installation ...

Page 22: ...hing arrangement SEA Change in SEA between upstream and downstream or galvanic isolation required 8 10 8 10 or Normal AC Load Main low voltage switchboard MLVS Isolation transformer Normal AC Load Main low voltage switchboard MLVS Isolation transformer 3 Installation ...

Page 23: ...tion check that the upstream protection device Normal AC source is open O Off Always connect the ground wire first If you ordered a HotSwap MBP refer to the specific user manual to check the terminal blocks connection of the UPS with the MBP OUTPUT NORMAL AC SOURCE t t L1 L1 N L2 N L2 1 Insert the Normal AC cable through the cable gland 2 Connect the three cables to the Normal AC source terminal b...

Page 24: ...ct the alarms and restart if necessary 7 Verify that the indicator illuminates solid indicating that the UPS is operating normally and powering the output The UPS should be in Online mode The internal batteries charge to 90 capacity in less than 3 hours However Eaton recommends that the batteries charge for 48 hours after installation or long term storage Starting the UPS on Battery Before using t...

Page 25: ...s mode In the event of a UPS overload or internal failure the UPS transfers your equipment to utility power Battery mode is not available and your equipment is not protected however the utility power continues to be passively filtered by the UPS The indicator illuminates Depending on overload conditions the UPS remains in Bypass mode for at least 5 seconds and will stay in this mode if three trans...

Page 26: ...ing on output mode If Disabled the UPS output is shutdown Interrupt time This setting is displayed to define the break duration during transfer to Bypass only if transfer out of tolerance is enabled 10 ms or 20 ms can be selected 5 6 Configuring battery settings Automatic battery test Automatic battery tests are done every week in constant charging mode and at each cycle in ABM mode The tests freq...

Page 27: ...ough the display 1 Press any button to activate the menu options then select Event log 2 Scroll through the listed events 5 8 Retrieving the Fault log To retrieve the Fault log through the display 1 Press any button to activate the menu options then select Fault log 2 Scroll through the listed faults ...

Page 28: ...tected Pin 3 not low battery Pin 4 not on Battery Pin 5 user common Pin 6 on Bypass Pin 7 low battery Pin 8 load protected Pin 9 on Battery n o contact normally open n c contact normally closed The relay output contacts must not be connected to any utility connected circuits Reinforced insulation to the utility is required The relay output contacts have a maximum rating of 250 Vac 5A 16 17 1 Conne...

Page 29: ...tage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation The RPO must not be connected to any utility connected circuits Reinforced insulation to the z utility is required The RPO switch must have a minimum rating of 27 Vdc and 20 mA and be a dedicated latching type switch not tied into any other circuit The RPO signal must remain active for at ...

Page 30: ... avoid accidental load loss z Connectivity Cards Connectivity cards allow the UPS to communicate in a variety of networking environments and with different types of devices The 9SX and 9PX models have one available communication bay for the following connectivity cards Network MS card z has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to Ethernet networ...

Page 31: ...wer Software suite Each 9SX and 9PX UPS ships with Eaton Intelligent Power Software suite To begin installing see the instructions accompanying the Software suite CD Eaton Software suite provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power o...

Page 32: ... Replace batteries at least every 4 years to keep units running at peak efficiency 7 2 Storing the equipment If you store the equipment for a long period recharge the battery every 6 months by connecting the UPS to utility power The internal batteries charge to 90 capacity in less than 3 hours However Eaton recommends that the batteries charge for 48 hours after long term storage Check the battery...

Page 33: ...placing batteries replace with the same type and number of batteries or battery packs z Contact your service representative to order new batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements z Never dispose of batteries in a fire Batteries may explode when exposed to flame z Do not open or mutilate the battery or batteries Released electrolyte is ha...

Page 34: ...l panel to the UPS Do not pull on the cable or disconnect it 4 Pull out the plastic handle of the battery pack and slide the pack out slowly on to a flat and stable surface Use two hands to support the battery pack See Recycling the used equipment on page 36 for proper disposal 5 Verify that the replacement batteries have the same rating as the batteries being replaced 6 Put the new battery pack i...

Page 35: ...y 3 Plug the EBM cable s into the battery connector s Up to twelve EBMs may be connected to the UPS 4 Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable 5 Connect the battery detection cable s to the connector of the UPS and of the EBM s Testing new batteries z To test new batteries 1 Charge the batteries for 48 hours 2 Press any button t...

Page 36: ...Go to Bypass 5 Turn the HotSwap MBP switch to the Normal position the red LED on the HotSwap MBP goes Off indicating that the load is now powered by the UPS Bypass LED should be On 6 Select Control then Go back normal 7 Check that the UPS is in Online mode the load is now protected by the UPS Online LED should be On 7 6 Recycling the used equipment Contact your local recycling or hazardous waste c...

Page 37: ...nds A utility failure has occurred and the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown Battery low The UPS is in Battery mode and the battery is running low This warning is approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warnin...

Page 38: ... normal operation when the temperature drops 5 C below the warning level If the condition persists shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted Restart the UPS If the condition continues to persist contact your service representative LED is On 1 beep every 3 seconds The UPS does not start The input source is not...

Page 39: ...ice Model number z Serial number z Firmware version number z Date of failure or problem z Symptoms of failure or problem z Customer return address and contact information z If repair is required you will be given a Returned Material Authorization RMA number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging ...

Page 40: ... x 17 3 x 5 1 106 48 9PX6Ki 685 x 440 x 130 27 0 x 17 3 x 5 1 106 48 Model EBM Dimensions D x W x H mm in Weight lb kg 9SXEBM180RT 645 x 440 x 130 25 4 x 17 3 x 5 1 150 68 9PXEBM180 645 x 440 x 130 25 4 x 17 3 x 5 1 150 68 Table 4 Electrical input Nominal frequency 50 60Hz auto sensing Frequency range 50Hz 40 60Hz before transfer to battery 60Hz 50 70Hz before transfer to battery Bypass voltage ra...

Page 41: ...alarm 125 150 UPS shuts down after 1 minute 150 UPS shuts down after 1s Voltage waveform Sinewave Harmonic distortion 2 THDV on linear load 5 THDV on non linear load Transfer time Online mode 0 ms no break High Efficiency mode 10ms maximum due to loss of utility Power factor 0 9 Load crest ratio 3 to 1 Table 7 Electrical output connections Model Output connection Output cable 9SX5KiRT Hardwired 2 ...

Page 42: ...guration 5000 6000VA 180Vdc 15 x 12V 5Ah 9SXEBM180RT 9PXEBM180 180Vdc 2 x 15 x 12V 5Ah Fuse 63A 63A Type Sealed maintenance free valve regulated lead acid with minimum 3 year float service life at 25 C 77 F Monitoring Advanced monitoring for earlier failure detection and warning Battery port External three pole SBS75G Black connector on UPS for connection to EBM EBM battery cable length 40cm 15 7i...

Page 43: ...n battery power Load Devices or equipment connected to the UPS output HE mode Operating mode by which the load is supplied directly by the AC source if it is within the tolerances defined by the user This mode reduces the consumption of electrical power Manual bypass Rotary switch controlled by the user used to connect the loads directly to the AC source Transfer of the load to the manual bypass e...

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