background image

13

Instruction Book    

IB182023EN   March 2016   www.eaton.com

AMH-4.76-VR

Replacement Circuit Breaker

4.4.2   CLOSING OPERATION

Figure 4.6 shows the positions of the closing cam and tripping 

linkage for four different operational states. In Figure 4.6.a the 

breaker is open and the closing springs are discharged. In this state, 

the trip latch is disengaged from the trip “D” shaft (unlatched). After 

the closing springs become charged, the trip latch snaps into the 

fully reset or latched position (Figure 4.6.b)
When the spring release clapper (Figure 4.5, Item 13) moves into 

the face of the spring release coil (electrically or manually), the upper 

portion of the clapper pushes the spring release latch (1) upward. 

When the spring release latch moves, the cam shaft assembly is 

free to rotate. The force of the closing cam (Figure 4.6.b, Item 5), 

moving the main link (2), rotating the pole shaft (4) (which charges 

the opening spring). This moves the three operating rods (3), closes 

the main contacts and charges the contact loading springs (not 

shown). The operational state immediately after the main contacts 

close but before the spring charging motor recharges the closing 

springs is illustrated in Figure 4.6.c. Interference of the trip “D” shaft 

with the trip latch prevents the linkage from collapsing, and holds 

the breaker closed.
Figure 4.6.d shows the breaker in the closed state after the closing 

springs have been recharged. The recharging of the spring rotates 

the closing cam one half turn. In this position the main link roller 

rides on the cylindrical portion of the cam, and the main link does 

not move out of position.

4.4.3   TRIPPING OPERATION

When the trip bar “D” shaft (Figure 4.6.b, Item 9) is turned by 

movement of the shunt trip clapper (11), the trip latch will slip past 

the straight cut portion of the trip bar shaft and will allow the banana 

link and main link roller to rise. The energy of the opening spring and 

contact loading springs is released to open the main contacts. The 

mechanism is in the state illustrated (Figure 4.6.b) after the breaker 

is tripped open.

4.4.4   TRIP-FREE OPERATION

When the manual trip button is held depressed, any attempt to close 

the breaker results in the closing springs discharging without any 

movement of the pole shaft or vacuum interrupter stem.

4.5   CONTROL SCHEMES

There are two basic control schemes for each series of Type VCP-WR 

breakers, one for DC control and one for AC control voltages (Figure 

4.3). Specific wiring schematics and diagrams are included with each 

breaker.
There may be different control voltages or more than one tripping 

element, but the principal mode of operation is as follows:
As soon as the control power is applied, the spring charging motor 

automatically starts charging the closing spring. When the springs 

are charged, the motor cut off LS1/bb switch turns the motor off. The 

breaker may be closed by making the control switch close (CS/C) 

contact. Automatically upon closing of the breaker, the motor starts 

charging the closing springs. The breaker may be tripped any time by 

making the control switch (CS/T) contacts.
Note the position switch (PS1) contact in the spring release circuit 

in the scheme. This contact remains made while the breaker is 

being racked between the TEST and CONNECTED positions for 

appropriately retrofitted breakers. Consequently, it prevents the 

breaker from closing automatically, even though the control close 

contact may have been made while the breaker is racked to the 

CONNECTED position.
When the CS/C contact is made, the  SR  closes the breaker. If 

the  CS/C contact is maintained after the breaker closes, the Y relay 

is picked up. The  Y/a contact seals in Y until CS/C is opened. The  

Y/b  contact opens the SR circuit, so that even though the breaker 

would subsequently open, it could not be reclosed before CS/C was 

released and remade. This is the anti-pump function.

4.5.1   TIMING

The opening and closing times for the circuit breakers vary 

depending upon the control voltage, power rating, environment and 

test equipment. Differences in timing are expected between initial 

factory measurements and field inspections. Circuit breaker timing 

can be measured by service personnel using available equipment 

before installation and in conjunction with regular maintenance 

periods to assist in tracking the general health of the breaker. Typical 

ranges as observed using nominal control voltages are listed in  

Table 4.

Tablt 4. Timt Ptr Evtnt

Event

Milliseconds / Maximum

Closing Time

(From Initiation of Close Signal to Contact Make)

75

Opening Time

(Initiation of Trip Signal to Contact Break)

45

Reclosing Time

(Initiation of Trip Signal to Contact Make)

190

4.6   SECONDARY CONNECTION BLOCK

The breaker control circuit is connected to the switchgear control 

through  secondary connection block, located at the lower left 

rear of the breaker. The contacts engage automatically when the 

breaker is racked into the “test” and “connect” positions. The 

socket half of the connection is located in the cubicle and a jumper 

of multiconductor cable can complete the control connections (for 

testing) when the breaker is withdrawn from the cell. 

4.7   INTERLOCKS

 WARNING

INTERLOCKS ARE PROTECTIVE DEVICES FOR PERSONNEL AND 

EQUIPMENT. DO NOT BYPASS, MODIFY, OR MAKE INOPERATIVE ANY 

INTERLOCKS. DOING SO COULD CAUSE DEATH, SERIOUS PERSONAL 

INJURY, AND/OR PROPERTY DAMAGE.

There are several interlocks built into the VR-Series vacuum 

replacement breakers. Each of these interlocks, though different in 

form, duplicate or exceed in function that of the original breaker. 

These interlocks exist to safeguard personnel and equipment. The 

basic premise behind the interlocking arrangement on the vacuum 

replacement breaker is that the breaker must not be inserted into 

or removed from a live circuit while the main contacts are closed. 

Also considered in the interlocking is that the breaker should pose 

no greater risk than necessary to the operator in or out of the cell. 

In addition to the original  interlocks, VR-Series breakers provide an 

anti-close interlock.

4.7.1   ANTI-CLOSE INTERLOCK

The anti-close interlock prevents discharging of the closing springs if 

the breaker is already closed (Figure 4.5, Item 11). When the breaker 

is closed, the interlock component moves away from the spring 

release clapper so that it cannot lift the spring release latch (9).

4.7.2   RACKING SYSTEM TRIP AND SPRING RELEASE 

INTERLOCKS

The racking interlock prevents engaging or disconnecting a shut 

breaker with live cell buss work or removing a mechanically 

hazardous breaker from the cell. The basic premise of this interlock 

is that no breaker should be connected to or removed from cell 

primary circuitry when shut and no breaker should be removed 

from the cell with charged open or closing springs. The racking 

Summary of Contents for AMH-4.76-VR

Page 1: ...March 2016 Instruction Book IB182023EN AMH 4 76 VR Replacement Circuit Breaker Supercedes October 2013 Effective AMH 4 76 VR 4 76 1200A Shown...

Page 2: ...office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Ea...

Page 3: ...BLOCK 13 4 7 INTERLOCKS 13 4 7 1 ANTI CLOSE INTERLOCK 13 4 7 2 RACKING SYSTEM TRIP AND SPRING RELEASE INTERLOCKS 13 4 8 MISCELLANEOUS ITEMS 15 4 8 1 MOC OPERATOR 15 4 8 2 OPERATIONS COUNTER 15 SECTION...

Page 4: ...K RESPONSE CODE VR Series circuit breakers have a quick response code QR Code on the escutcheon of the circuit breaker cover This QR Code is a matrix barcode that provides direct access to download VR...

Page 5: ...VR Replacement Circuit Breaker E H I G F J H D B C C A Table 2 AMH 4 76 VR Dimensions Breaker Type Existing Breaker Rated Continuous Current at 60 Hz Amps A B C D E F G H I J AMH 4 76 VR 250 250U 120...

Page 6: ...nd or property damage Do not work on a breaker with the secondary test coupler engaged Failure to disconnect the test coupler could result in an electrical shock leading to death personnel injury and...

Page 7: ...eaker Style 94C9506G01 Racking Handle The racking handle is used to drive the racking mechanism which moves the circuit breaker into and out of the cell The original OEM racking handle will interface...

Page 8: ...nual trip button The breaker will trip as shown by the breaker contacts open green indicator After completing this initial check leave the closing springs discharged and breaker contacts open Outdoor...

Page 9: ...ont External View of AMH 4 76 VR Front External View 1 Manual Charging Socket 5 Guide Bar 9 MOC Actuator 2 Push To Close Button 6 Breaker Contacts Indicator 10 Push To Open Button 3 Racking Access Doo...

Page 10: ...Replacement Circuit Breaker Figure 3 4 Rear External View of AMH 4 76 VR Rear External View 1 Shutter Actuator 4 SURE CLOSE Spring 7 Secondary Disconnect 2 Primary Disconnect 5 Guide Rail 8 Ground Con...

Page 11: ...he vacuum to be quickly restored and prevents the transient recovery voltage from causing a restrike across the gap of the open contacts 4 1 1 THE INTERRUPTER ASSEMBLY Each interrupter is assembled at...

Page 12: ...r positions shown in Figure 4 6 as follows a Breaker open closing springs discharged b Breaker open closing springs charged c Breaker closed closing springs discharged d Breaker closed closing springs...

Page 13: ...ely retrofitted breakers Consequently it prevents the breaker from closing automatically even though the control close contact may have been made while the breaker is racked to the CONNECTED position...

Page 14: ...een Test and Connect positions OPERATION C and NO C and NC C and NO C and NO C and NC C and NO Brown Switch Black Switch Black Switch Brown Switch SWITCH TERMINAL LS1 bb LS2 aa LS2 bb LC PS1 PS2 Break...

Page 15: ...e breaker s MOC operator interfaces with the cell MOC switch in the same manner as the original breaker being replaced All VR Series breakers which are supplied with MOC operators are engineered with...

Page 16: ...t Front Faceplate Removed 18WR Vacuum Element 1 LH Closing Spring 5 Spring Release Assembly 9 Manual Charge Socket 2 Motor Cutoff Switch 6 Shunt Trip Assembly 10 Ratchet wheel 3 Latch Check Switch Rea...

Page 17: ...Spring Release Close Latch 6 Ratchet Wheel 11 Anti Close Interlock 2 Pole Shaft 7 Spring Crank 12 Motor Ratchet Lever 3 Closing Spring Fixed End 8 Cam Shaft 13 Spring Release Close Clapper 4 Closing...

Page 18: ...g Spring Discharged 4 9 c Breaker Closed and Closing Spring Discharged 4 9 b Breaker Open and Closing Spring Charged 4 9 d Breaker Closed and Closing Spring Charged Charging Schematic 1 Main Link Roll...

Page 19: ...he cell Maintenance usually means cleaning and lubricating the MOC mechanism If the MOC has seen a large number of cycles however worn components may have to be replaced To insure the proper operation...

Page 20: ...an audible click and the springs Charged Discharged Indicator shows Charged Remove the maintenance tool NOTICE IF THE SPRINGS ARE TO BE CHARGED ON A CLOSED BREAKER NO CLICK IS HEARD AT THE END OF CHAR...

Page 21: ...ndicator reads OPEN d Push the circuit breaker into the cell until the mechanical stop is reached this will be indicated by an audible click At this point the side plunger has fallen into the front sl...

Page 22: ...the breaker can be operated either electrically or mechanically Remove rotary racking handle before performing any testing b To further remove the breaker to the disconnect position continue turning...

Page 23: ...ted Withstand 1125V 60Hz For 1 Minute Hipot Tester Clean And Retest Or Replace 2 Power Element Vacuum Interrupters Contact Erosion Visibility Of Mark Visual Close The Breaker And Look For Green Mark O...

Page 24: ...ential test is recommended a DC test may be performed if only a DC test unit is available but is not recommended In this case the equipment must be capable of delivering 5 milliamperes for one minute...

Page 25: ...the primary circuit Open the breaker Connect the high potential lead of the test machine to one of the poles of the breaker Connect the remaining poles and breaker frame to ground Start the machine w...

Page 26: ...nergy available in terms of over travel in inches to close the breaker contacts to their full extent It may be used periodically to monitor the health of the mechanism General Information The CloSure...

Page 27: ...uit breaker then close it then reopen it Verify that the mark made in Step 7 is aligned with the pen opening If it is not aligned this indicates a problem with the circuit breaker stop the test and co...

Page 28: ...Sharpie 15o Left and Right Figure 6 13 Top view of Cam and Marker Interface Cam Marker CloSure Tool TM 15O 15O Figure 6 10 With Marker in Hole C While Closing Breaker Figure 6 8 Manually Charging Clo...

Page 29: ...cam shaft the main link and the motor eccentric These bearings are packed at the factory with a top grade slow oxidizing grease which normally should be effective for many years They should not be dis...

Page 30: ...Cut Off Contacts Open Or Burned Trip Coil Assembly Clapper Fails To Reset Closing Sound But No Close Pole Shaft Not Open Fully Trip Latch Reset Spring Damaged Or Missing Trip Bar D Shaft Fail To Rema...

Page 31: ...Breaker Auxiliary Switch 94C9525G13 5 BREAKER POSITION SWITCH Breaker Position Switch PS1 94C9525H06 6 BREAKER POSITION SWITCH Breaker Position Switch PS2 94C9525H07 7 LATCH CHECK SWITCH Latch Check...

Page 32: ...levard Cleveland OH 44122 United States Eaton com 2013 Eaton All Rights Reserved Printed in USA Publication No IB182023EN March 2016 Eaton is a registered trademark All trademarks are property of thei...

Reviews: