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Instruction Booklet 

IB020004EN

Effective October 2020

Instructions for installation and maintenance 

of the AMPGARD Reduced Voltage Soft Starter 

  

EATON

 www.eaton.com

DANGER

HAZARDOUS VOLTAGE
ALL POWER SOURCES MUST BE ISOLATED AND LOCKED OUT BEFORE 

SERVICING THE EQUIPMENT
READ AND UNDERSTAND THESE INSTRUCTIONS IN THEIR ENTIRETY 

BEFORE INSTALLING, OR MAINTAINING THIS EQUIPMENT.  ONLY 

QUALIFIED PERSONS SHOULD INSTALL, MAINTAIN, ADJUST, OR REPAIR 

THESE UNITS.  A QUALIFIED PERSON IS ONE WHO IS FAMILIAR WITH THE 

CONSTRUCTION AND OPERATION OF THE EQUIPMENT AND THE HAZARDS 

ASSOCIATED WITH IT.

Purpose

To ensure the safe and successful installation and maintenance of 

the AMPGARD Reduced Voltage Soft Starter (RVSS).  This equip-

ment may be installed as an individual structure or may be part of a 

lineup of AMPGARD products.

1. Introduction

1.1 Basic description of a single unit

The AMPGARD RVSS is designed to start medium voltage motors 

at reduced voltages with specific ramp times and amperages.  An 

individual unit consists of a standard structure that is 36 inches wide 

by 30 inches deep by 92 inches tall, including the main bus.  The top 

half is referred to as the upper cell and the bottom half as the lower 

cell (see 

Figure 1

).

Figure 1. AMPGARD RVSS.

1.2 Upper cell

The upper cell consists of a full voltage starter with a non-load 

break isolation switch, medium voltage current limiting fuses, an 

SL Main contactor, and current transformers (see 

Figure 2

).  A low 

voltage control compartment is located on the front of the controller 

medium voltage door.  Refer to IB48041 (Instructions for AMPGARD 

400 ampere medium voltage starter) for operating and maintenance 

instructions on the upper cell.

Figure 2. Upper cell.

Main fuses

Main contactor

Isolation switch 

handle mechanism

Current transformer

Upper cell

Lower cell

Summary of Contents for AMPGARD RVSS

Page 1: ...3 General notes and maintenance 9 3 1 Additional reference documents 9 3 2 Standard drawings and dimensions 10 3 3 Emergency bypass mode 13 3 4 Maintenance 13 3 5 Support services 14 Read and underst...

Page 2: ...PGARD products 1 Introduction 1 1 Basic description of a single unit The AMPGARD RVSS is designed to start medium voltage motors at reduced voltages with specific ramp times and amperages An individua...

Page 3: ...al relay used to provide motor protection while running on Bypass Figure 3 Low voltage components 1 3 Lower cell The lower cell consists of a welded frame with an upper tray for the Bypass contactor a...

Page 4: ...RVSS truck may be removed by following the instructions in Section 2 1 Truck removal provides easy access to the cable area in the lower cell for bottom entry starters and is required if dielectric t...

Page 5: ...CB and the 48VDC power plug before removing the phase leg assembly Leave the five front facing fiber optic connectors in place 3 Undo the hook and loop straps fastening the fibers and power wires to t...

Page 6: ...ER TO ACCOMMODATE THE RAMP AND TRUCK TRUCK APPROXIMATE WEIGHT IS 260 LBS ONCE THE TRUCK DESCENT DOWN THE RAMP BEGINS THE TRUCK SPEED INCREASES RAPIDLY 6 The truck is now ready to be removed Grasping...

Page 7: ...ation 1 Place the ramp in front of the starter Place the truck in front of the ramp aligning the wheels inside the ramp s outside flanges With both hands on the side sheets at the front of the truck p...

Page 8: ...power supply wires to the fanout board power sockets on each pole Strap fiber and 48V power supply wire harness back down to the truck using the hook loop straps 2 4 RVSS structure transport lifting F...

Page 9: ...LL SAFETY REGULATIONS WHILE LIFTING MOVING STRUCTURE INTO PLACE 3 General notes and maintenance m DANGER HIGH VOLTAGE FROM RC SNUBBER STORED ENERGY MAY BE PRESENT AFTER DISCONNECTING POWER TO THE UNIT...

Page 10: ...ooklet IB020004EN Effective October 2020 Instructions for installation and maintenance of the AMPGARD Reduced Voltage Soft Starter EATON www eaton com 3 2 Standard drawings and dimensions Figure 21 Ty...

Page 11: ...struction Booklet IB020004EN Effective October 2020 Instructions for installation and maintenance of the AMPGARD Reduced Voltage Soft Starter EATON www eaton com Figure 22 AMPGARD RVSS typical schemat...

Page 12: ...struction Booklet IB020004EN Effective October 2020 Instructions for installation and maintenance of the AMPGARD Reduced Voltage Soft Starter EATON www eaton com Figure 23 AMPGARD RVSS typical schemat...

Page 13: ...TSTART BYPASS switch to BYPASS 3 4 Maintenance Please refer to section 3 1 for additional information regarding main tenance of AMPGARD and SL contactor This section will address some of the more spec...

Page 14: ...butor for product pricing availabil ity ordering expediting and repairs Website Use the Eaton website to find product information You can also find information on local distributors or Eaton s sales o...

Page 15: ...15 Instruction Booklet IB020004EN Effective October 2020 Instructions for installation and maintenance of the AMPGARD Reduced Voltage Soft Starter EATON www eaton com Notes...

Page 16: ...contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILIT...

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