Eaton CA22106060000R6, Installation And Operation Manual

Page 1: ...Eaton Power Xpert 9395 High Performance 9395P UPS 300 kVA 300 kW Installation and Operation Manual For use with Single UPM 200 300 kVA and Plus 1 200 300 kVA UPS Models...

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Page 3: ...Eaton Power Xpert 9395 High Performance 9395P UPS 300 kVA 300 kW Installation and Operation Manual For use with Single UPM 200 300 kVA and Plus 1 200 300 kVA UPS Models...

Page 4: ...ions or additional measures may be needed to prevent electromagnetic disturbances AVERTISSMENT Les ventes et la distribution de ce produit sont limit es aux partenaires avis s EN CEI 62040 2 Des restr...

Page 5: ...Modes 1 5 1 4 10 Variable Module Management System and High Alert Modes 1 6 1 4 11 Monitoring and Communication 1 6 1 5 Battery System 1 7 1 6 Using This Manual 1 8 1 7 Conventions Used in This Manual...

Page 6: ...Panel II 5 9 5 4 Installing an Optional Relay Interface Module II 5 11 5 5 Installing an Optional Supervisory Contact Module II 5 13 5 6 Accessory Mounting Dimensions 5 15 Section II Operation 6 Unde...

Page 7: ...1 Starting the UPS in Online Mode 7 25 7 4 2 Using the Remote Emergency Power off Switch 7 26 8 Communication 8 1 8 1 X Slot Cards 8 1 8 2 PredictPulse 8 2 8 2 1 PredictPulse Features 8 2 8 2 2 Insta...

Page 8: ...PO Switch Wiring 4 24 Figure 4 19 Normally Closed REPO Switch Wiring 4 25 Figure 4 20 Normally Closed and Normally Open REPO Switch Wiring 4 25 Figure 5 1 Hot Sync CAN Bridge Card 5 2 Figure 5 2 Hot S...

Page 9: ...ntrol Panel Typical 7 2 Figure 7 3 Parts of the Touch Screen 7 3 Figure 7 4 Sign In or Password Request Screen 7 4 Figure 7 5 Home Screen 7 5 Figure 7 6 Main Menu and Power Maps Screen Online Mode 7 6...

Page 10: ...7 39 System Overview Screen 7 24 Figure 7 40 REPO Operation 7 27 Figure 8 1 Optional X Slot Cards 8 1 Figure 8 2 Remote Monitor Panel II 8 5 Figure 8 3 Relay Interface Module II 8 7 Figure 8 4 Superv...

Page 11: ...other power interruptions batteries provide emergency power to safeguard operation Power Xpert 9395P 300 kW kVA UPS systems are available in a Single UPM uninterruptible power module configuration and...

Page 12: ...PS with 1 UPM 1 FI UPM ISBM UPM PLUS 1 FI UPM Figure 1 1 Single UPM and Plus 1 Configurations NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or...

Page 13: ...the facility s alarm system contacts Some system configurations may limit the number of inputs available The UPS uses these inputs to monitor the building alarms in addition to the UPS status See Chap...

Page 14: ...binet usage with the PowerXpert 9395P 1 4 3 Sync Control An optional Eaton 9395P Sync Control maintains the critical load outputs of two separate single module Eaton 9395P UPS systems in synchronizati...

Page 15: ...oad from the inverter to the bypass source in the event the inverter become unavailable 1 4 8 Inherent Redundancy To deliver greater reliability the Eaton 9395P UPS can be configured by an authorized...

Page 16: ...y controlling the UPM s load level The efficiency rating for each UPM is highest when loads are greater than 50 of the system rating Therefore shifting the load to fewer UPMs can achieve higher effici...

Page 17: ...ist of all active alarms and asset management data such as battery date codes last and next scheduled service dates firmware versions The service notifies customers of critical alarms supports remote...

Page 18: ...ocedure before beginning the procedure Perform only those procedures that apply to the UPS system being installed or operated 1 7 Conventions Used in This Manual This manual uses these type convention...

Page 19: ...FER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS o...

Page 20: ...ns of the standard and optional features procedures for using with the UPS and information about maintenance Refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual...

Page 21: ...system is not intended for outdoor use S Ensure all power is disconnected before performing installation or service S Batteries can present a risk of electrical shock or burn from high short circuit c...

Page 22: ...f batteries is required Refer to local codes for disposal requirements S Do not dispose of batteries in a fire Batteries may explode when exposed to flame S Keep the UPS door closed and front panels i...

Page 23: ...lift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling If these instructions are not followed damage to the wiring channel and wiring will o...

Page 24: ...SAFETY WARNINGS Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 4 This page intentionally left blank...

Page 25: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 1 Section I Installation...

Page 26: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 2...

Page 27: ...the procedures and illustrations in paragraph 3 2 and Chapter 4 to create a logical plan for installing the system 3 2 Preparing the Site For the UPS system to operate at peak efficiency the installa...

Page 28: ...tem must be installed on a level floor suitable for computer or electronic equipment S The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants...

Page 29: ...eplacement Coverage and the Battery Replacement Price Book for more information These documents can be found at www eaton com powerquality or contact an Eaton service representative for information on...

Page 30: ...S 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 4 Front View 1 x UPM 542 9 21 4 ISBM 795 31 3 1873 9 73 8 1880 74 0 Side View 871 5 34 3 1880 74 0 F...

Page 31: ...stallation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 5 Front View 1880 74 0 2 x UPMs 1078 9 42 5 ISBM 795 31 3 1873 9 73 8 Dimensions are in millimeters inches Side View 87...

Page 32: ...00 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 6 Front View ISBM 795 31 3 1 x UPM 542 9 21 4 FI UPM 735 9 29 0 1880 74 0 2073 8 81 6 Side View 871 5 34 3 1880...

Page 33: ...ngle feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass S The bypass and rectifier feeds into this equipment use three wires The phases must be symmetrical about gr...

Page 34: ...3 2 0 3 2 0 3 AC Input to UPS Bypass Full Load Current 3 Phases 1 Ground B Amps 241 271 301 331 361 Minimum Conductor Size Number per Phase AWG or kcmil each 2 0 2 2 0 2 2 0 3 2 0 3 2 0 3 DC Input fro...

Page 35: ...Each UPS UPM 1 Positive 1 Negative Minimum Conductor Size Number per Pole 1 Positive 1 Negative C Amps per UPM 603 603 603 603 603 AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 AC Output to Critical...

Page 36: ...mounting 76 56 M12 E10 Phase B 4 2 bolt mounting 76 56 M12 E11 Phase C 4 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Common Battery E4 Battery 8 2 bolt mounting 76 56...

Page 37: ...r M12 26 Rectifier Input Bypass Input Battery Input and Output 180500037 120 Nut M12 26 Rectifier Input Bypass Input Battery Input and Output 180200001 07 NOTE Bypass terminations are not applicable t...

Page 38: ...r A B C Ground 4 2 2 AC Input to Bypass and Output A B C Ground 4 2 2 DC Common Battery Battery Positive Negative Ground 7 4 1 All models DC Separate Battery per UPM Battery Positive Negative Ground 7...

Page 39: ...pplicable for IOM configurations Table 3 12 Recommended Bypass Output and MOB Circuit Breaker Ratings UPS Model Bypass Output and MOB Rating Load Rating 480V Eaton 9395P 300 300 Eaton 9395P 300 275 10...

Page 40: ...for features and options should be connected at the customer interface terminal blocks located inside the UPS WARNING Do not directly connect relay contacts to the mains related circuits Reinforced in...

Page 41: ...ur critical load Local electrical codes may also require tripping upstream protective devices to the UPS S The REPO switch must be a latching type switch not tied to any other circuits S A jumper wire...

Page 42: ...ical load protection With dual auxiliary MOBs one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do so 3 3 Inspecting and Unpacking th...

Page 43: ...t son canal surviendront 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact an Eaton se...

Page 44: ...for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the...

Page 45: ...material is 16 gauge steel 1 5 mm 0 06 thick S If perforated floor tiles are required for ventilation place them in front of the UPS 4 2 Unloading the ISBM with UPM Section from the Pallet The ISBM c...

Page 46: ...ins rer dans les passages de fourche NE PAS orienter les pointes de fourche vers le haut S Ins rer compl tement les fourches dans les passages de fourche de la base NE PAS ins rer partiellement les f...

Page 47: ...ty 4 3 2 Remove the three bolts securing the left side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 4 1 Remove the left side shipping bracket Shipping...

Page 48: ...ing Bracket Front Door Figure 4 2 Removing the ISBM Section Right Side Shipping Bracket 4 Using a forklift see the caution statement at the beginning of this procedure raise the cabinet until the cabi...

Page 49: ...battery system is installed proceed to paragraph 4 5 if installing a distributed bypass tie cabinet otherwise proceed to paragraph 4 6 to complete the wiring of the UPS 4 5 Distributed Bypass Tie Cab...

Page 50: ...external and battery power wiring 4 6 1 2 Hole Barrel Lug Terminations for Bus Bar Installation Paragraphs 4 6 2 and 4 6 3 require connecting input output and battery power wiring using 2 hole barrel...

Page 51: ...re 4 8 for wiring access information and terminal locations Top Access Wiring Remove the top conduit plate from the top of the ISBM section Identify all conduit requirements and mark their location Dr...

Page 52: ...Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or punch conduit holes Bottom Entry Con...

Page 53: ...iring terminal hardware kit see Table 3 8 connect phase A B and C bypass input power wiring from the utility source to the bypass input terminals in the ISBM section See paragraph 3 2 3 for wiring and...

Page 54: ...ton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 4 10 UPS Input UPS Output Battery Battery Bypass Input Figure 4 6 ISBM Section...

Page 55: ...Manual S P 164000563 Rev 1 www eaton com powerquality 4 11 AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 AC Input to UPS Bypass Phase A E6 Phase C E8 Phase B E7 AC Output to Critical Loa...

Page 56: ...ry disconnect See Figure 4 5 through Figure 4 8 for wiring access information and terminal locations 2 If wiring the UPS for a common battery proceed to Step 3 if wiring for a separate battery proceed...

Page 57: ...rom Battery E5 Figure 4 8 ISBM Section Power Terminal Detail BB Common Battery 4 7 Installing Interface Connections WARNING Hazardous voltages are present near the user interface terminal area if the...

Page 58: ...side of the X Slot communication bay To gain access to terminal block TB1 TB2 and the left interface entry conduit landing plates remove the screws securing the top internal safety shield panel and r...

Page 59: ...300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 4 15 X Slot Communication Bays TB1 TB2 and TB3 See Figure 4 10 for detail See Figure 4 15 for detail Fi...

Page 60: ...General purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 N...

Page 61: ...urrent rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in c...

Page 62: ...open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper w...

Page 63: ...igure 4 14 NOTE When installing shunt trip and battery aux interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery system 6 Remove the left interface entr...

Page 64: ...5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG 48 Vdc Figure 4 13 Typical Battery Interface Connection Common Battery System TB1 UPS UPM 1 Battery Disconnect ST FI UPM...

Page 65: ...service representative see page 1 10 To install wiring to connections 1 If not already installed install the LAN drops 2 Unfasten the front door latch and swing the door open see Figure 4 1 3 Remove t...

Page 66: ...tied into any other circuits NOTE This procedure is intended to be used for the installation of the Eaton supplied REPO switch If installing another manufacturer s switch use this procedure only as a...

Page 67: ...Figure 4 5 7 Reinstall the interface entry plate and install conduit 8 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 3 Table 4 1 and Figure...

Page 68: ...PO Switch Wiring 12 If required install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the REPO switch for this function see...

Page 69: ...y open and normally closed return terminals are separated on the terminal board but are electrically in common 1 2 Figure 4 19 Normally Closed REPO Switch Wiring 3 NO UPS TB1 REPO Switch NO Twisted Wi...

Page 70: ...ing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cab...

Page 71: ...equipment is installed and operating correctly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or el...

Page 72: ...re properly routed to the UPS cabinets and to the tie cabinet or distribution panel All power cables are properly sized and terminated A ground conductor is properly installed Controller Area Network...

Page 73: ...t S Use Class 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V S Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire...

Page 74: ...Supervisory Contact Module II to the UPS Plug in Terminal Block J3 Figure 5 1 Hot Sync CAN Bridge Card NOTE Only one Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not sup...

Page 75: ...Hot Sync CAN Bridge Card Connections Table 5 1 Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Al...

Page 76: ...re for later use 4 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 5 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate t...

Page 77: ...erface Wiring Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 If Installed UPS 4 CAN Bridge Card J3 If Inst...

Page 78: ...6 9 10 UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 NOTE Use twisted pair wiring between the UPS a...

Page 79: ...cts NOTE Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 UPS 1 UPS 2 TB2 TB2 TB2 TB2 TB1 TB1 TB1 UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1...

Page 80: ...B Open Alarm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS...

Page 81: ...talled between the device and the UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 5 5 Reinstall the conduit landing plate 6...

Page 82: ...rminal Locations UPS Can Card J3 120 Vac from Critical Bus Customer Supplied Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Figure 5 8 Remote Monitor Panel II Relay Interface Module...

Page 83: ...the pushbutton 5 4 Installing an Optional Relay Interface Module II To install RIM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instru...

Page 84: ...with J1 through J4 see Table 5 6 and Figure 5 9 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 5 6 J1 through J4 Interface Connectors Status J1 through J...

Page 85: ...UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 5 5 Reinstall the conduit landing plate 6 Install conduit between the UPS...

Page 86: ...onitoring equipment See Figure 5 10 for terminal block location and Figure 5 11 for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Ins...

Page 87: ...nting Dimensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10...

Page 88: ...000563 Rev 1 www eaton com powerquality 5 16 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws...

Page 89: ...0563 Rev 1 www eaton com powerquality 5 17 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws M...

Page 90: ...INSTALLING OPTIONS AND ACCESSORIES Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 18 This page intentionally left blank...

Page 91: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 19 Section II Operation...

Page 92: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 20...

Page 93: ...or until the utility power returns For extended power outages the UPS system allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an ord...

Page 94: ...ly to the critical load through the continuous static switch and transfers automatically to Online mode if an abnormal condition is detected The Energy Saver mode requires a UPS with a continuous stat...

Page 95: ...actors K2 Bypass Input Rectifier Input Output Input Breaker CB1 NOTE On a UPS configured as an IOM the bypass input static switch bypass breaker CB4 and K5 are not present NOTE On a UPS configured wit...

Page 96: ...de If the High Alert command is received during the time period the timer will be restarted ESS mode is a normal operating mode and not an alarm condition While the UPS is in this mode the Online ligh...

Page 97: ...cal power through the UPS system when operating in Bypass mode In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the outpu...

Page 98: ...s the critical load to the bypass source and requires operator intervention to transfer 6 2 6 Battery Mode The UPS automatically transfers to Battery mode if a utility power outage occurs or if the ut...

Page 99: ...s to bypass instead of shutting down If at any time during the battery discharge the input power becomes available again contactors K1 and K5 close and the rectifier begins to supply DC current to the...

Page 100: ...Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Single Reverse Transfer UPS Two UPM Common Rectifier Feed Common Battery Dual Feed Configura...

Page 101: ...Figure 6 14 on page 6 19 Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Single Reverse Transfer UPS Two UPM Common Rectifier Feed Separate...

Page 102: ...Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse R...

Page 103: ...3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier In...

Page 104: ...Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse Battery Breaker BATTERY CABINET or BATTERY STRING E4 E5 B...

Page 105: ...Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse U...

Page 106: ...ctor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 B C D C BATTERY SYSTEM Not supplied with the UPS BATTERY SYSTEM Not supplied with the UPS X Sl...

Page 107: ...nd D map to Table 3 4 on page 3 8 UPS CABINET AC Output to Critical Load E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays...

Page 108: ...E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Conta...

Page 109: ...EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 E4 E5 Battery Converter Inverter Output Cont...

Page 110: ...al Load E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Inp...

Page 111: ...Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor...

Page 112: ...mum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the...

Page 113: ...in each UPS connected to the other UPSs in parallel and tied to the bypass contactor auxiliary contacts in each UPS are used for a secondary communication path This arrangement ensures bypass control...

Page 114: ...s not require any further action S A notice is a minor system event that may or may not require attention S An alarm is a system event that requires immediate intervention The following paragraphs des...

Page 115: ...n the Bypass mode of operation The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypa...

Page 116: ...buted bypass system automatically attempts to return to Normal mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the b...

Page 117: ...is operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance window...

Page 118: ...m oneline drawings in this section show the simplified internal structure of the UPS battery supply and basic maintenance bypass in a multiple UPS configuration These onelines do not show each UPM in...

Page 119: ...Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D NOTE Thi...

Page 120: ...E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch...

Page 121: ...reaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Ba...

Page 122: ...UNDERSTANDING UPS OPERATION Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 6 30 This page intentionally left blank...

Page 123: ...te any of the controls NOTE The UPS displays two minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery run...

Page 124: ...Using the Color Touchscreen Control Panel The following sections describe the UPS control panel and how to monitor and control UPS operation 1 2 Symbols enlarged to show detail Figure 7 2 UPS Color To...

Page 125: ...bypass source The Online indicator is not illuminated when the system is in Bypass mode Red Lit Steady The UPS has an active alarm and requires immediate attention The screen shows the highest priorit...

Page 126: ...ile scrolling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alar...

Page 127: ...load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows acces...

Page 128: ...e Main Menu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Fig...

Page 129: ...00563 Rev 1 www eaton com powerquality 7 7 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 8 Figure 7 8 Average Efficiency Screen from Home Screen Touchi...

Page 130: ...pass screen shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 7...

Page 131: ...d overall System status The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two i...

Page 132: ...com powerquality 7 10 7 3 8 Input Meters Screen Figure 7 13 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 13 Input Meters Scree...

Page 133: ...ert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 11 The Output Meters Screen shown in Figure 7 15 displays values pertaining to the syste...

Page 134: ...he Input Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monito...

Page 135: ...allation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 13 7 3 10 Battery Meters Screens Figure 7 18 shows the Battery Meters basic screen Figure 7 19 shows the Battery Log acce...

Page 136: ...A 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 14 Figure 7 20 shows the Battery Log Detail screen Figure 7 21 shows the Battery Log Summary screen Figure 7...

Page 137: ...or commands S System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate S System Event Indicators The st...

Page 138: ...r up to the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See...

Page 139: ...to bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance...

Page 140: ...modules shown on the previous screen Figure 7 26 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Fi...

Page 141: ...ass Figure 7 29 Bypass Mode Metering Method Option Screen 7 3 14 Settings Screen The screen shown in Figure 7 30 gives the operator access to basic system information such as serial number installed f...

Page 142: ...to affect changes to various system values Figure 7 31 Configuration Options Screen 7 3 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 32 allows the operator to activate the...

Page 143: ...0563 Rev 1 www eaton com powerquality 7 21 Figure 7 33 Disable ESS Screen This screen shown in Figure 7 33 asks the operator to verify disabling the ESS mode running at that time Figure 7 34 High Aler...

Page 144: ...ual S P 164000563 Rev 1 www eaton com powerquality 7 22 7 3 17 Statistics Basic Screen The screen shown in Figure 7 35 allows the operator to query the system for various operational statistics such a...

Page 145: ...eaton com powerquality 7 23 7 3 18 ESS Comparison Screen The screen shown Figure 7 37 allows the operator to visually obtain EAA mode efficiency values Figure 7 37 ESS Comparison Screen 7 3 19 UPS Mod...

Page 146: ...5P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 24 7 3 20 System Overview Screen The screen shown Figure 7 39 displays values for all UPS and U...

Page 147: ...ith system 2 If the UPS contains input breaker CB1 verify that input breaker CB1 is open 3 Close the UPS input feeder circuit breaker 4 Close the UPS Bypass input feeder circuit breaker 5 If the UPS c...

Page 148: ...m information follow the on screen prompts to get to the proper screen The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop up Value or information sc...

Page 149: ...t to restart the system after the REPO until the cause of the shutdown has been identified and cleared MISE EN GARDE Ne pas tenter de red marrer le syst me apr s le d clenchement du circuit d arr t d...

Page 150: ...UPS OPERATING INSTRUCTIONS Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 28 This page intentionally left blank...

Page 151: ...ovides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol S Relay Interface Card AS 400 has isolated dry contact Form C relay out...

Page 152: ...r potential failures Anomalies are escalated to a Software and Monitoring analyst or Technical Support specialist Critical events are remotely diagnosed to expedite repairs including smart dispatch of...

Page 153: ...PXGX connectivity card gathers information directly from the UPS and any external sensors that are attached and transmits that data every 15 minutes or 96 times per day enabling real time monitoring a...

Page 154: ...rpose Relay Contact One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a no...

Page 155: ...s an option an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indi...

Page 156: ...power ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM...

Page 157: ...four 15 pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status...

Page 158: ...II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown...

Page 159: ...the electrical state of any cabinet in the UPS system AVERTISSEMENT S L installation et l entretien ne doivent tre effectu s que par du personnel qualifi S PR SENCE DE TENSIONS MORTELLES Ne pas faire...

Page 160: ...penings on top of the UPM section are not blocked 3 Ensure the operating environment is within the parameters specified in paragraph 3 2 2 and Chapter 10 Product Specifications 4 Ensure the UPS is in...

Page 161: ...ft the panel straight up to remove it from the panel hanger bracket at the top of the cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door...

Page 162: ...ove the filter a Remove one top screw and two bottom screws securing the FI UPM front panel refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 164000503 Lift...

Page 163: ...verheating Particular attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Mainte...

Page 164: ...ue de brulure ou d incendie Suivre les pr cautions qui s imposent S Pour le remplacement utiliser le m me nombre et mod le des batteries S L limination des batteries est r glement e Consulter les code...

Page 165: ...com powerquality 9 7 9 5 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first lev...

Page 166: ...UPS MAINTENANCE Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 9 8 This page intentionally left blank...

Page 167: ...kW 50 60 Hz Eaton 9395P 300 225 one or two UPM 225 kVA 225 kW 50 60 Hz Eaton 9395P 300 200 one or two UPM 200 kVA 200 kW 50 60 Hz 10 2 Specifications The following sections detail the input output env...

Page 168: ...0 7 pF Lagging Overload Capability kW 110 for 10 minutes 125 for 120 seconds 150 for 15 seconds NOTE The 125 and 150 overloads are based on the non derated hardware capability of the UPS 10 2 3 UPS En...

Page 169: ...uct is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in USA or Agent outside of USA or c if the Product s serial numbers have been removed or are illegibl...

Page 170: ...WARRANTY Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality AF 2 This page intentionally left blank...

Page 171: ......

Page 172: ...P 1640005631 P 164000563 1...