Eaton Carter 64200, Maintenance Manual

Page 1: ...ercial Unit February 2007 APPLICABLE ADDITIONAL MANUALS SM44315 Quick Disconnect Assy SM44646 Hose End Control Valve SM47013 Hose End Control Valve SM60129 1 Hose End Control Valve SM428MISC Miscellaneous Adapter Assemblies SM427MISC Miscellaneous Adapter Assemblies SM44642 60427 Type QD Assemblies SM61154 Dry Break Disconnect Assy SM64015 Ball Valve ...

Page 2: ... 4 4 0 SAFETY INFORMATION 6 5 0 SPECIAL TOOLS 7 6 0 DISASSEMBLY 8 7 0 INSPECTION 9 8 0 REASSEMBLY 10 9 0 TEST 11 10 0 ILLUSTRATED PARTS CATALOG 12 FIGURE 1 64200 PARTS BREAKDOWN 15 FIGURE 2 64200 OPTIONS 16 FIGURE 3 HOLDING BRACKET STIRRUP HANDLE 17 FIGURE 4 CONTINUITY CLIP INSTALLATION 18 FIGURE 5 POPPET COTTER PIN INSTALLATION 18 KITS 19 ...

Page 3: ...t adapter has been revised to remove the pins The interlock system is a part of the replaceable nose seal and will be updated with each replacement of the nose seal This interlock system will prevent any wear of the slots since it does not even use the slots on the adapter This is a great advancement in safety and cost savings Aircraft adapter slots will not become worn because of the interlock sy...

Page 4: ... All older accessories except the Bonding Cable option D utilized on the previously qualified nozzles 61429 and 64349 will mate to the new nozzle 3 0 TABLE OF OPTIONS AND ORDERING INFORMATION The following table should be used to determine the service manual to be used in the maintenance repair or replacement of parts designated by option letters to the basic 64200 nozzle OPTION LETTER PART NUMBER...

Page 5: ...ns may be added as Part 2 of the part number as indicated above to order a unit to meet your requirements OPTION LETTER DESCRIPTION OPTION LETTER DESCRIPTION A Adds 40 mesh Screen J Adds Flange Adapter to mate 60427 type accessories B Adds 60 mesh Screen K Replaces standard operating handle with longer one C Adds 100 mesh Screen L Replaces standard carrying handles with circular handle D Adds Comm...

Page 6: ...stainer cap 9 Adds male adapter half to mate with 60427 style QD PART 4 One of the following letters must be included as Part 4 as indicated above to specify the inlet thread and size OPTION LETTER DESCRIPTION OPTION LETTER DESCRIPTION H Inlet thread 2 NPT N Inlet thread 2 BSPP K Inlet thread 2 BSPP P Inlet thread 2 NPT L Inlet thread 3 NPT Z Inlet thread 3 JIS used only with options 6 9 M Inlet t...

Page 7: ... leakage is present during refueling the operation should be stopped and the nozzle replaced There are two possible leak paths the Nose Seal 21 or the O ring 23 around the Nose Seal The nozzle should be overhauled to prevent future leakage 4 2 2 OPERATING ARM LEAKAGE If leakage is present from the area of the operating Arm 27A or B then the O ring 35 will have to be replaced Refueling should not b...

Page 8: ...ngs to fall through the bolt hole Catch all balls in a container Some rotation between the Body 6 and the attached accessory may be required to allow 39 Balls 3 to fall out of hole Remove accessory refer to appropriate Service Manual If Clip 4 is to be replaced use a pair of needle nose pliers to grasp the existing part and pull it from the hole in the Body 6 See Figure 5 Clear the hole of any deb...

Page 9: ...st Washer 34 may be used in lieu of Bearing 36A The single Bearing 36A is the latest configuration The Bearing 36A is flanged and must be removed from the inside of the Body 6 Regardless of which is present remove and discard the bearing and thrust washer if present 6 16 The Bearing 36 Washers 34 and O ring 35 can now be removed from the outside of the Body 6 The Bearings 36 may be difficult to re...

Page 10: ...spect Gage 89 for damage and replace if needed 8 0 REASSEMBLY 8 1 Reassemble in reverse order of disassembly Refer to Figure 2 observing the following 8 1 1 Make certain all components are clean and free from oil grease or any other corrosion resistant compound on all interior or exterior surfaces Wash all parts with cleaning solvent and dry thoroughly with a clean lint free cloth or compressed ai...

Page 11: ...ese screws should be torqued to 50 in lbs 0 58 m kg 8 1 9 Reinstall the Bumper 7 8 1 10 If the Grip 45C 48 50 or Handle Assembly 52 or 94 requires replacing due to wear or the replacement of the Cover 51 the new Grips 45C 48 50 or Handle Assembly 52 or 94 shall be reinstalled using the appropriate screws and washers 8 1 11 Note that Bearing 36A must be installed into the handle shaft hole in the B...

Page 12: ... one year period All items that show a need for 10 or more items are provided in the appropriate overhaul kit Item No Part Number Description Qty Assy Used on Option Spares 10 Units Yr 1 220484 Screw 1 All 2 MS29512 03 Gasket 1 All 10 3 221075 Ball 39 All 4 209853 Clip continuity 1 All 5 210388 Plug 2 All except E 6 47367 Body Assembly 1 All 6A 156 500LDP Pin Not a spare part 1 All 6B 221311 Body ...

Page 13: ... 97L Screw 2 All except U 44 GF960C616 Washer 2 All except U 45C 221020 1 Grip standard 2 All except G U 10 46 47429 Handle Assy UK Style 2 V 43 221691 Screw 2 V 44 GF960C616 Washer 2 V 47 221566 Handle Extension 2 V 48 207808 Handle Bicycle Grip 2 V 49 47233 2 Handle Assy Long 2 G 45A GF16997 97L Screw 2 G 44 GF960C616 Washer 2 G 50 221020 2 Handle Long 2 G 51 221026 Cover Dust 1 All 5 52 47234 S...

Page 14: ...ll Valve Note 6 3H 3L 3P 72 220870 Drag Ring for use with option F only H 10 73 44509 Male Adapter 60427 Flange J 74 47655 Swivel Elbow 1 Y 75 79 Left intentionally blank 80 221617 Ring Backup 1 All 1 81 GTP 235 3 8 Fuel Sample QD 1 Q 82 83 Left intentionally blank 84 47401 45 Nozzle Stowage Bracket Assy 1 S 85 221534 Bracket 1 S 86 GF16997 60L Screw 2 S 87 GF960C416 Washer 2 S 88 47416 Pressure G...

Page 15: ...SM64200 February 2007 15 FIGURE 1 64200 PARTS BREAKDOWN ...

Page 16: ...SM64200 February 2007 16 FIGURE 2 64200 OPTIONS ...

Page 17: ...SM64200 February 2007 17 FIGURE 3 Holding Bracket Circular and Stirrup Handle Installations ...

Page 18: ...SM64200 February 2007 18 CONTINUITY CLIP INSTALLATION FIGURE 5 POPPET COTTER PIN INSTALLATION ...

Page 19: ...231 O ring 207807 Seal M25988 1 040 ring See Note 9 KD64200 5 To maintain option F with 44646 HECV This kit is identical to KD44646 1 and if ordered separately replace with KD44646 1 Items 2 4 207807 Seal 220724 007 Quad ring 23893 Seal 24059 Spacer 24085 Seal 600 001 10 Seal LP515 8R7 Screw LP526C1024R8 Screw M25988 1 040 O ring M25988 1 235 O ring MS29513 126 O ring MS29513 147 O ring MS29513 22...

Page 20: ...umber 10 These kits are designed to allow one to order a combination kit as noted in note 9 above only If either the KD64200 5 6 or 7 Kits are to be ordered use KD44646 1 KD47013 1 or KD60129 1 respectively 11 Item 23 O ring is made of flurosilicon blue in color to facilitate closure of the poppet This material is softer and does not swell when exposed to fuel Due to its softer makeup it also wear...

Page 21: ...SM64200 February 2007 21 ...