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2

4000 Series Char-Lynn Motors

Retainer,
Front
(Flange)

Retainer, Front
(C Flange)

Housing, Bearing

Screw,
Cap

Screw, Cap

Screw, Cap

Valve Housing

Inner
Face
Seal

Outer
Face
Seal

Spring

Piston Shuttle

Seal

Balance
Ring

Valve

Valve
Plate

Valve
Drive

Geroler

Drive

Seal

Seal

Seal

Seal

Seal

Seal

Seal

Seal

Seal

Geroler

Geroler

Geroler

Shaft
Face
Seal

Bearingless Motor
Mounting Flange

Bearing Housing
Wheel Motor

Back-up
Washer
(if supplied)

O-ring

Poppet

Spring

Spring

Sleeve, Dash Pot

Sleeve, Dash Pot

Shaft
Seal

Shuttle (Two Way) 

Shuttle Valve
Location when
Applicable

Dust
Seal

Dust
Seal

Seal
Guard

Shaft and
Bearing Kit
(1-1/4 inch Straight)

Shaft and
Bearing Kit
(1-5/8 inch Tapered)

Shaft and Bearing Kit
(1-1/4 inch 
14 Tooth Splined)

Plug
Assembly

Plug
Assembly

Plug Assembly

Plug Assembly

Check
Valve
Plug
Assembly

Ball

Plug

Key

Nut

Key

Retainer

Spring

Summary of Contents for Char-Lynn 4000 Series

Page 1: ......

Page 2: ...ler Shaft Face Seal Bearingless Motor Mounting Flange Bearing Housing Wheel Motor Back up Washer if supplied O ring Poppet Spring Spring Sleeve Dash Pot Sleeve Dash Pot Shaft Seal Shuttle Two Way Shut...

Page 3: ...Shaft seal installation tool 2 1 4 inch socket Torq wrench required for eight mounting flange screws replacement screws or 006 design No E10 The following tools are not necessary for disassembly and r...

Page 4: ...tective device on vise such as special soft jaws pieces of hard rubber or board Although not all drawings show the motor in a vise it is recom mended that you keep the motor in the vise during disasse...

Page 5: ...bearing housing 17 Remove shaft seal back up ring if used and dust seal from flange Use a small screwdiver to remove dust seal Do not damage bore of flange 16 Use a stud remover or vise grips to remov...

Page 6: ...improperly installed shaft face seal could cause internal lubrication loss and subsequent parts wear 22 Install shaft and bearing assembly in bearing housing see Figure 12 Do not damage seal in bore o...

Page 7: ...igure 13 If a press is not available use a plastic or rubber hammer to tap dust seal in place 25 Install 92 1 3 62 ID seal back up ring and shaft seal in retainer Flat or smooth side of shaft seal mus...

Page 8: ...ides standard timing when pressurized as shown in Figure 17 39 Apply clean grease on balance ring assembly springs Install springs in 2 holes located inside bore face of valve housing see Figure 18 41...

Page 9: ...g housing and retainer The mounting flange replaces the bearing housing see Figure 25 Follow same disassembly and reassembly procedures as rear section of standard motor Important Loctite information...

Page 10: ...no 290 at top of threaded holes see Figure 26 Note Allow Loctite 5 minutes for thread penetration before installing motor on gear case Reassembly Figure 26 Attention Do not use more than 3 drops of Lo...

Page 11: ...9 9 205 12 5 245 15 0 310 19 0 395 24 0 495 30 0 110 6 7 625 38 0 109 1114 1115 1116 1117 1118 1119 1120 Ports 1 5 8 Inch Tapered 110 1081 1082 1083 1084 1085 1086 1087 1116 111 1033 1034 1035 1036 1...

Page 12: ...s eaton com Eaton 20 Rosamond Road Footscray Victoria 3011 Australia Tel 61 3 9319 8222 Fax 61 3 9318 5714 Char Lynn Eaton 46 New Lane Havant Hampshire P09 2NB England Tel 44 23 92 486 451 Fax 44 23 9...

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