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The instructions in this manual are not intended as a 

substitute for proper training or adequate experience 

in the safe operation of the equipment described. 

Only competent technicians who are familiar with this 

equipment should install, operate, and service it.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
•  Is trained in industry-accepted high and low-voltage safe 

operating practices and procedures.

•  Is trained and authorized to energize, de-energize, clear, 

and ground power distribution equipment.

•  Is trained in the care and use of protective equipment 

such as flash clothing, safety glasses, face shield, hard 

hat, rubber gloves, clampstick, hotstick, etc.

Following is important safety information. For safe 

installation and operation of this equipment, be sure to 

read and understand all cautions and warnings.

Safety instructions

Following are general caution and warning statements that 

apply to this equipment. Additional statements, related to 

specific tasks and procedures, are located throughout the 

manual.

Safety for life

!

SAFETY

FOR LIFE

!

SAFETY

FOR LIFE

Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. 

We actively promote safe practices in the use and maintenance of our products through our service literature, instructional 

training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, 

and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around 

high voltage lines and equipment, and support our “Safety For Life” mission.

Safety information

DANGER

Hazardous voltage. Contact with hazardous voltage 

will cause death or severe personal injury. Follow all 

locally approved safety procedures when working 

around high- and low-voltage lines and equipment. 

G103.3

This manual may contain four types of hazard statements:

DANGER 

Indicates a hazardous situation which, if not avoided, 

will result in death or serious injury.

WARNING 

Indicates a hazardous situation which, if not avoided, 

could result in death or serious injury.

CAUTION 

Indicates a hazardous situation which, if not avoided, 

could result in minor or moderate injury.

CAUTION 

Indicates a potentially hazardous situation which, if not 
avoided, may result in equipment damage only.

Hazard Statement Definitions

WARNING 

Before installing, operating, maintaining, or testing this 

equipment, carefully read and understand the contents 

of this manual. Improper operation, handling or 

maintenance can result in death, severe personal injury, 

and equipment damage.          

                                                          G101.0

WARNING 

This equipment is not intended to protect human 

life. Follow all locally approved procedures and safety 

practices when installing or operating this equipment. 

Failure to comply can result in death, severe personal 

injury and equipment damage.                                

G102.1

WARNING 

Power distribution and transmission equipment must 

be properly selected for the intended application. It 

must be installed and serviced by competent personnel 

who have been trained and understand proper safety 

procedures. These instructions are written for such 

personnel and are not a substitute for adequate 

training and experience in safety procedures. Failure to 

properly select, install or maintain power distribution 

and transmission equipment can result in death, severe 

personal injury, and equipment damage.     

               

 G122.3

iv

COMPANION II BACK-UP CURRENT-LIMITING FUSE INSTALLATION INSTRUCTIONS

  MN132009EN   

Summary of Contents for Companion II back-up current-limiting fuse

Page 1: ...Companion II back up current limiting fuse installation instructions COOPER POWER SERIES Fusing Equipment MN132009EN Effective December 2015 Supersedes S240 64 1 December 2013...

Page 2: ...ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In n...

Page 3: ...ial inspection 1 Handling and storage 1 Quality standards 1 APPLICATION Fuse application 2 INSTALLATION PROCEDURE Installation of the Companion II fuse 2 Installation of terminal options 4 RE FUSING R...

Page 4: ...Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around hi...

Page 5: ...actory It is in good condition when accepted by the carrier for shipment Upon receipt of the Companion II fuse inspect the connector thoroughly for damage and loss of parts incurred during shipment If...

Page 6: ...of Terminal Options on page 4 1 Remove fuseholder from distribution cutout using a hookstick Always use a loadbreak device to open an energized cutout Follow manufacturer s recommendations for operati...

Page 7: ...irect expulsion gases towards the Companion II fuse Apply minimal cantilever load to the Companion II fuse 5 Re energize the line using approved safety procedures Figure 4 Companion II fuse mounted fr...

Page 8: ...ECT ARRESTER CUTOUT FUSE LINK IN FUSE HOLDER TRANSFORMER PRIMARY BUSHING Figure 6 Completely Self Protected CSP transformer mounted Companion II fuse without separate distribution cutout ARRESTER COMP...

Page 9: ...5 ft lbs Figure 10 Spline stud terminal Terminal code G 1 Insert threaded end of the spline stud into the tapped center hole of the Companion II fuse and torque spline stud to 10 15 ft lbs Figure 11 O...

Page 10: ...split lock washer onto the bolt and insert the bolt through the connector hole into the tapped center hole of the fuse and torque the bolt to 10 15 ft lbs Figure 15 3 Assemble carriage bolt parallel...

Page 11: ...fuse should always be tested after an operation of the fuse cutout 1 Perform a continuity check on the Companion II fuse 2 If the Companion II fuse does have continuity go to the Installation Procedu...

Page 12: ...nformation call 1 877 277 4636 or visit www eaton com cooperpowerseries Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com Eaton s Cooper Power Systems Division 2300 Badger Drive Wa...

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