Eaton COOPER POWER SERIES, Assembly/Installation Instructions

Page 1: ...15 25 kV class BOL T and separable splice connector assembly installation instructions COOPER POWER SERIES Deadbreak Apparatus Connectors MN650005EN Effective February 2015 Supersedes S600 10 2 July...

Page 2: ...ING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event w...

Page 3: ...ipment Required 2 TOOLS REQUIRED Tools Required 2 INSTALLATION OF CONNECTORS Shear Bolt Installation Procedure 2 Compression Connector Procedure 7 COMPLETING T BODY TERMINATION Installation of BOL T C...

Page 4: ...ormation DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low voltage lines...

Page 5: ...of damage If the BOL T connector is to be stored for any length of time prior to installation provide a clean dry storage area Standards ISO 9001 Certified Quality Management System DANGER All associa...

Page 6: ...ly so that it is centered between apparatus bushing and parking pocket parallel to and 6 152 mm from apparatus frontplate Provide adequate cable slack for cable movement between standoff bushing and a...

Page 7: ...6 E Cable Adapter Check Maximum 7 25 184 2 7 25 184 2 7 25 184 2 Table 1 Shear Bolt Connector Cable Conductor Size Shear Bolt Connector AWG or kcmil mm2 Standard Sizes Centering Ring Color Conductor...

Page 8: ...e 1 25 mm from end of insulation shield Refer to Figure 5 Wrap two turns of tape to serve as marker for cable adapter location Step 5 Remove conductor insulation Note N Do not pencil cable Remove insu...

Page 9: ...apter into position make sure that no bulge is present see Figure 10 WARNING Equipment Damage Personal Injury Improperly positioned cable adapter may result in equipment damage or personal injury Figu...

Page 10: ...nec tor to top of cable adapter Length should be no longer than E dimension Re fer to Fig ure 12 and Table 2 Install BOL T T body with mating parts Step 11 Install DT625 T body Clean and lubricate ou...

Page 11: ...s frontplate Provide adequate cable slack for cable movement between standoff bushing and apparatus bushing Support cable as needed to maintain position Cut cable 1 75 44 mm from centerline of bushing...

Page 12: ...Refer to Figure 16 Wrap two turns of tape to serve as marker for cable adapter location Step 5 Remove conductor insulation Note N Do not pencil cable Remove insulation exposing bare conductor to lengt...

Page 13: ...apter into position make sure that no bulge is present see Figure 21 Figure 19 Line illustration of insulation cleaning Wiping Direction Wipe Insulation Figure 20 Line illustration of insulation cable...

Page 14: ...ion connector Refer to Figure 22 Rotate each successive crimp 90 on compression connector and allow 1 8 3 mm between crimps Wipe excess inhibitor from connector and adapter surfaces Step 10 Check di m...

Page 15: ...sion connector eye is centered in 600 A interfaces Refer to Figure 24 Note N The end of the cable adapter must line up with the top edge of the tape marker after T body assembly Refer to Figure 21 Rem...

Page 16: ...ng procedure Install BOL T connector onto apparatus bushing Step 13 Install T body onto apparatus bushing Clean and lubricate mating interfaces of apparatus bushing and T body with lubricant supplied...

Page 17: ...nd by moving T body forward and back perpendicular to the apparatus frontplate Do not move side to side as this may loosen the connection If tight Re torque to 55 ft lbs If loose Remove insulating plu...

Page 18: ...not factory installed hand thread a 5 8 stud into the insulating plug Insert the insulating plug into the first T body lining up the hole in the compression connector with the 5 8 stud Insert the conn...

Page 19: ...e open interface of the last T body Hand thread the insulating plug into the connecting plug Secure the first insulating plug using a 1 wrench Using a 1 socket on a torque wrench tighten the second in...

Page 20: ...ineers Inc IEEE This publication product is not endorsed or approved by the IEEE Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com Eaton s Cooper Power Systems Division 2300 Badger...