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The instructions in this manual are not intended as a 

substitute for proper training or adequate experience in the 

safe operation of the equipment described. Only competent 

technicians who are familiar with this equipment should 

install, operate, and service it.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
•  Is trained in industry-accepted high and low-voltage safe 

operating practices and procedures.

•  Is trained and authorized to energize, de-energize, clear, 

and ground power distribution equipment.

•  Is trained in the care and use of protective equipment 

such as arc flash clothing, safety glasses, face shield, hard 

hat, rubber gloves, clampstick, hotstick, etc.

Following is important safety information. For safe 

installation and operation of this equipment, be sure to read 

and understand all cautions and warnings.

Safety instructions

Following are general caution and warning statements that 

apply to this equipment. Additional statements, related to 

specific tasks and procedures, are located throughout the 

manual.

Safety for life

!

SAFETY

FOR LIFE

!

SAFETY

FOR LIFE

Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. 

We actively promote safe practices in the use and maintenance of our products through our service literature, instructional 

training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, 

and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around 

high voltage lines and equipment, and support our “Safety For Life” mission.

Safety information

DANGER

Hazardous voltage. Contact with hazardous voltage 

will cause death or severe personal injury. Follow all 

locally approved safety procedures when working 

around high- and low-voltage lines and equipment. 

   

 

 

 

 

            

G103.3

WARNING 

Before installing, operating, maintaining, or testing 

this equipment, carefully read and understand 

the contents of this manual. Improper operation, 

handling or maintenance can result in death, severe 

personal injury, and equipment damage.              

G101.0

WARNING 

This equipment is not intended to protect human 

life. Follow all locally approved procedures and 

safety practices when installing or operating this 

equipment. Failure to comply can result in death, 

severe personal injury and equipment damage.    

G102.1

WARNING 

Power distribution and transmission equipment must 

be properly selected for the intended application. 

It must be installed and serviced by competent 

personnel who have been trained and understand 

proper safety procedures. These instructions are 

written for such personnel and are not a substitute 

for adequate training and experience in safety 

procedures. Failure to properly select, install or 

maintain power distribution and transmission 

equipment can result in death, severe personal 

injury, and equipment damage.        

               

G122.3

This manual may contain four types of hazard 

statements:

DANGER 

Indicates an imminently hazardous situation which, if 

not avoided, will result in death or serious injury.

WARNING 

Indicates a potentially hazardous situation which, if 

not avoided, could result in death or serious injury.

CAUTION 

Indicates a potentially hazardous situation which, if 

not avoided, may result in minor or moderate injury.

CAUTION: Indicates a potentially hazardous situation 

which, if not avoided, may result in equipment 

damage only.

Hazard Statement Definitions

iv

600 A 15/25 kV class BOL-T connector assembly installation instructions

  MN650005EN   February 2015  

Summary of Contents for COOPER POWER SERIES

Page 1: ...15 25 kV class BOL T and separable splice connector assembly installation instructions COOPER POWER SERIES Deadbreak Apparatus Connectors MN650005EN Effective February 2015 Supersedes S600 10 2 July...

Page 2: ...ING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event w...

Page 3: ...ipment Required 2 TOOLS REQUIRED Tools Required 2 INSTALLATION OF CONNECTORS Shear Bolt Installation Procedure 2 Compression Connector Procedure 7 COMPLETING T BODY TERMINATION Installation of BOL T C...

Page 4: ...ormation DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low voltage lines...

Page 5: ...of damage If the BOL T connector is to be stored for any length of time prior to installation provide a clean dry storage area Standards ISO 9001 Certified Quality Management System DANGER All associa...

Page 6: ...ly so that it is centered between apparatus bushing and parking pocket parallel to and 6 152 mm from apparatus frontplate Provide adequate cable slack for cable movement between standoff bushing and a...

Page 7: ...6 E Cable Adapter Check Maximum 7 25 184 2 7 25 184 2 7 25 184 2 Table 1 Shear Bolt Connector Cable Conductor Size Shear Bolt Connector AWG or kcmil mm2 Standard Sizes Centering Ring Color Conductor...

Page 8: ...e 1 25 mm from end of insulation shield Refer to Figure 5 Wrap two turns of tape to serve as marker for cable adapter location Step 5 Remove conductor insulation Note N Do not pencil cable Remove insu...

Page 9: ...apter into position make sure that no bulge is present see Figure 10 WARNING Equipment Damage Personal Injury Improperly positioned cable adapter may result in equipment damage or personal injury Figu...

Page 10: ...nec tor to top of cable adapter Length should be no longer than E dimension Re fer to Fig ure 12 and Table 2 Install BOL T T body with mating parts Step 11 Install DT625 T body Clean and lubricate ou...

Page 11: ...s frontplate Provide adequate cable slack for cable movement between standoff bushing and apparatus bushing Support cable as needed to maintain position Cut cable 1 75 44 mm from centerline of bushing...

Page 12: ...Refer to Figure 16 Wrap two turns of tape to serve as marker for cable adapter location Step 5 Remove conductor insulation Note N Do not pencil cable Remove insulation exposing bare conductor to lengt...

Page 13: ...apter into position make sure that no bulge is present see Figure 21 Figure 19 Line illustration of insulation cleaning Wiping Direction Wipe Insulation Figure 20 Line illustration of insulation cable...

Page 14: ...ion connector Refer to Figure 22 Rotate each successive crimp 90 on compression connector and allow 1 8 3 mm between crimps Wipe excess inhibitor from connector and adapter surfaces Step 10 Check di m...

Page 15: ...sion connector eye is centered in 600 A interfaces Refer to Figure 24 Note N The end of the cable adapter must line up with the top edge of the tape marker after T body assembly Refer to Figure 21 Rem...

Page 16: ...ng procedure Install BOL T connector onto apparatus bushing Step 13 Install T body onto apparatus bushing Clean and lubricate mating interfaces of apparatus bushing and T body with lubricant supplied...

Page 17: ...nd by moving T body forward and back perpendicular to the apparatus frontplate Do not move side to side as this may loosen the connection If tight Re torque to 55 ft lbs If loose Remove insulating plu...

Page 18: ...not factory installed hand thread a 5 8 stud into the insulating plug Insert the insulating plug into the first T body lining up the hole in the compression connector with the 5 8 stud Insert the conn...

Page 19: ...e open interface of the last T body Hand thread the insulating plug into the connecting plug Secure the first insulating plug using a 1 wrench Using a 1 socket on a torque wrench tighten the second in...

Page 20: ...ineers Inc IEEE This publication product is not endorsed or approved by the IEEE Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com Eaton s Cooper Power Systems Division 2300 Badger...

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