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Product information

Introduction

Service Information S285-10-7 

provides operating 

instructions for Eaton's Cooper Power™ series VFI tester 
device use in conjunction with Eaton's Cooper Power series 
pad-mounted VFI switchgear. Before operating this device, 
carefully read and understand the contents of this manual.

For additional information, refer to the following applicable 
service information bulletins:

• 

S285-10-1 VFI, Oil-Insulated, Vacuum Fault Interrupter; 

Installation, Operation, and Maintenance Instructions

• 

S285-10-2 VFI, SF6-Insulated, Vacuum Fault Interrupter; 

Installation, Operation and Maintenance Instructions

• 

S285-15-1 Shrubline VFI, Vacuum Fault Interrupter; 

Installation, Operation and Maintenance Instructions

• 

S285-75-1 Tri-Phase, TPG, and TPG with SCADA 

Electronic Control Installation and Operation Instructions

Read this manual first

Read and understand the contents of this manual and 
follow all locally approved procedures and safety practices 
before operating this equipment.

Additional information

These instructions cannot cover all details or vari ations 
in the equipment, procedures, or process described, nor 
provide directions for meeting every possible contin-
gency during installation, operation, or maintenance. When 
additional information is desired to satisfy a problem not 
cov ered sufficiently for the user's purpose, please contact 
your Eaton representative.

Acceptance and initial inspection

This test set is in good condition at the factory and when 
accepted by the carrier for shipment.

Upon receipt, inspect the test set thoroughly for damage 
and loss of parts incurred during shipment. If damage or 
missing parts are discovered, file a claim immediately with 
the carrier.

Handling and storage

Be careful during handling and storage of the VFI tester to 
minimize the possibility of damage. If the tester is to be 
stored for any length of time prior to use, provide a clean, 
dry storage area.

Quality standards

ISO 9001 Certified Quality Management System

Description

The VFI tester is a current injection device designed to 
simulate Fault Current for verification of minimum trip 
values and time current characteristics of Tri-Phase and 
TPG electronic control boards utilized in VFI pad-mounted 
switchgear.

Three internal flux-shift trippers enable confirmation of the 
presence of sufficient levels of energy upon the control 
board for operation of pad-mounted VFI flux-shift trippers. 
The on-board flux-shift trippers also enable self-checking of 
the VFI tester prior to general control testing. Further flux-
shift tripper capability enables verification of operation of 
the flux-shift trippers within the VFI unit under test, external 
to the VFI tester.

The tester has the capability to perform the following 
operational tests:

• 

Minimum-Trip Tests

• 

Time Current Curve Characteristic Tests

• 

Control Operation Test

• 

Instantaneous Trip Test

• 

Time-Current Curve Characteristics Modifier

• 

Limited Testing of SCADA accessory board functions 
including verification of the minimum trip multiplier 
function and inrush restraint feature. 

• 

Battery Test

• 

Flux-Shift Tripper Tests

Test settings are adjusted via a series of rotary, toggle, and 
push button switches on the front panel of the tester. 

Banana jacks on the front panel facilitate connection of 
a Fluke or equivalent multimeter for verification of fault 
current injection values. Simulated phase and ground fault 
currents may be set in the range of 4-900 A by using the 
millampere reading of the digital multimeter as directly 
equivalent to reading the primary fault current in amperes.

A two-line, 16 character LCD display provides tester status, 
TCC trip times, and battery test information.

The VFI tester is fan cooled and features thermal 
protection circuitry which disables the tester if the internal 
temperature exceeds 65 °C. Additional overload protection 
is provided by an automatic time-out circuit which limits 
testing to 5 minutes during unsupervised tests.

The VFI tester requires 120 VAC, single phase power for 
operation. Inboard power is protected by a 8 A resettable 
circuit breaker and is controlled by a large, illuminated 
rocker type switch on the front panel. A three conductor 
power cable is furnished with the tester.

Operating Instructions

   MN285001EN   December 2018

1

Summary of Contents for COOPER POWER SERIES

Page 1: ...VFI tester operating instructions COOPER POWER SERIES Underground Distribution Switchgear MN285001EN Effective December 2018 Supersedes MN285001EN January 2015...

Page 2: ...URPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL...

Page 3: ...1 DESCRIPTION OF TESTER VFI Tester Front Panel 2 Description and Functionality of VFI Tester Front Panel 3 SPECIFICATIONS Instrumentation 4 Protective Circuits 4 OPERATING PROCEDURES Testing In Servi...

Page 4: ...ry CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates a potentially hazardous situation which if not avoided may result in...

Page 5: ...on device designed to simulate Fault Current for verification of minimum trip values and time current characteristics of Tri Phase and TPG electronic control boards utilized in VFI pad mounted switchg...

Page 6: ...CT METER JACKS CURRENT TRIPPER TEST BATTERY TEST 4 30A 30A 60A 120A 240A 1X 4 30A 2X CONVENIENCE OUTLET 120 VAC C PHASE TRIPPER B PHASE TRIPPER A PHASE TRIPPER TEST TRIPPERS TRIPPERS G F E T J H K V P...

Page 7: ...ase TPG Control Test Cable 15 Phase Select Switch Selection of phase to be tested 16 Testing Mode Selector Switch Selection of either external test of flux shift trippers within VFI unit under test in...

Page 8: ...Dimensions Approximate 318 mm 12 5 High 432 mm 17 Wide 432 mm 17 Deep Weight 15 87 kg 35 lbs cables excluded Temperature range Operating Range 0 to 50 C Storage Range 20 C to 65 C CAUTION Equipment m...

Page 9: ...Do not operate it using a floating power source such as a portable generator 3 Connect the 14 pin female 14 pin male interrupter interface cable Item 1 to the VFI tester at the interrupter port Refer...

Page 10: ...quipment damage Use care while disconnecting and reconnecting cables to the Tri Phase TPG control Do not misalign male and female connectors or allow the full weight of the tester cable to be transfer...

Page 11: ...the accrued trip time interval ote N Once a control test is initiated pressing and releas ing the control test button a second time will result in the test being aborted Battery tests can not be cond...

Page 12: ...A Phase flux shift tripper on the VFI tester operates when the fault current exceeds 50 A 5 Place the Phase Select switch into the B PHASE position 6 Repeat steps 2 through 4 7 Place the Phase Select...

Page 13: ...mum trip phase 1 Place the 4 30 A and 120 A Fault Current switches on the VFI tester into the ON position All other Fault Current switches should be in the OFF position 2 Place the Phase Select Switch...

Page 14: ...he minimum trip level for Ground on the control board to 50 A Test procedure 150 of minimum trip ground TPG only 1 Place the Phase Select Switch on the VFI tester into the A PHASE position 2 Press and...

Page 15: ...ion 7 Repeat steps 2 through 5 8 Place the Phase Select switch into the C PHASE position 9 Repeat steps 2 through 5 NOTICE Equipment misoperation The capacitors upon the Tri Phase and TPG boards will...

Page 16: ...t button waiting 5 seconds and then pressing the Control Test button again The C Phase Fault Target should now be black 16 Place the Ground Trip Block switch into the OFF position TPG only 17 Set the...

Page 17: ...um trip setting of 50 A Control setup 5X minimum trip multiplier test 250 A 1 Set the emergency trip multiplier switches for A Phase B Phase and C Phase for 5X 8X 3 2X 1X default Test procedure 5X min...

Page 18: ...lt Current switch into the ON position 15 Press and release the Control Test button to initiate flow of simulated fault current to the control 16 Verify that the B Phase flux shift tripper on the VFI...

Page 19: ...ous Trip switches into the ON position 4 Place the Ground Trip Block During Inrush switch into the OFF position 5 Place the Inrush Restraint switch into the ON position 6 Set the A Phase B Phase and C...

Page 20: ...ux shift tripper 16 Press and release the Control Test button to initiate flow of simulated fault current to the control 17 After all three of the flux shift trippers operate verify continuity between...

Page 21: ...Always use a hotstick when working with this equipment Failure to do so could result in contact with high voltage which will cause death or severe personal injury G108A 0 IMPORTANT If service conditio...

Page 22: ...erface cable Item 1 from the 14 pin female end of the pad mounted cable Item 2 originating from the front plate of the VFI unit under test 17 Reconnect the VFI control cable Item 2 to the receptacle l...

Page 23: ...nto the A PHASE position If it does not proceed to step 11 9 Energize the tester by setting the power switch to ON 10 Press the Tripper Test button The A Phase flux shift tripper in the padmount unit...

Page 24: ...battery test may be placed back into service 5 If the battery fails the test the LCD display of the tester will display the Replace Battery message Replace the exhausted battery with a new equivalent...

Page 25: ...2 A Phase Trip XXX xxx Seconds Indicates elapsed time between initialization of the A Phase control test and execution of a trip command by the VFI control board 13 B Phase Trip XXX xxx Seconds Indica...

Page 26: ...Figure 8 Tri Phase board Phase Minimum Trip Dip Switches Instantaneous Trip Dip Switches Independent or 3 phase Trip Selector Switch Appendix B Operating Instructions MN285001EN December 2018 22...

Page 27: ...m Trip Ground Trip Block Switch Phase Instantaneous Trip Dip Switch Ground Instantaneous Trip Dip Switch Independent or 3 phase Trip Selector Switch Ground Minimum Trip Dip Switch Operating Instructio...

Page 28: ...Cleveland OH 44122 United States Eaton com Eaton s Power Systems Division 2300 Badger Drive Waukesha WI 53188 United States Eaton com cooperpowerseries 2018 Eaton All Rights Reserved Printed in USA Pu...

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