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KA369R, KA542R, AND KA57WE AUXILIARY SWITCH KIT INSTALLATION AND ADJUSTMENT INSTRUCTIONS

   MN280031EN

16.  Retank the recloser.

A. Wipe clean the o-ring head gasket and gasket seat 

on the tank flange.

B. Position the tank so the “Caution” nameplate on 

the tank is on the same end as the sleet hood and 

yellow operating handle.

IMPORTANT

Some reclosers have corona shield cups attached to the 

porcelain bushings just below the mechanism frame. 

Exercise care when retanking to avoid damaging the corona 

shields and operating handles.

Recloser may tilt due to load unbalance when hoisted for 

retanking (particularly if accessory BCTs are mounted only 

on one side). Use care to keep shields from being deformed 

by tank flange or liners.

17.  Reassemble the head-to-tank bolts and washers.

A thread-sealing procedure is required to keep 

moisture from entering the tank along the bolt threads 

on reclosers with serial numbers within the ranges 

specified in Table 3.
The recommended sealant is 

Permatex Form-A-Gasket 

No. 2 Non-Hardening Pliable Sealant

 available from 

automotive suppliers.
A. Apply a liberal amount of the sealant to the end of 

each bolt just before assembling the head-to-tank 

bolts.

The four leading threads should be completely 

coated as shown in Figure 13.

B. When the bolt is assembled, a small fillet of the 

sealant should remain around the bolt on the top 

surface of the tank flange.

18.  Check the oil level with the dipstick and replenish as 

required before putting the recloser back into service.

19.  Perform an electrical operational check to ensure the 

recloser is operating properly.
Refer to the appropriate installation manual for the 

proper test procedures:

• 

S280-30-1

 for hydraulic reclosers

• 

S280-40-2

 for electronic reclosers

Table 3.  Reclosers Requiring Thread-Sealing Procedure

Recloser Type

Serial Number Range

R

8825 thru 17324

RE

1000 thru 4513

RV

125 thru 3659

RVE

All below 1965

RX

All below 486

RXE

All below 341

VW

All below 440

VWE

All below 1354

VWV

All below 131

VWVE

All below 1060

W

All below 7083

WE

800 thru 6050

WV

All below 694

WVE

All below 865

Coat four leading 

threads with liberal 

amount of sealant

Fillet around bolt 

on tank flange

Figure 13. Thread sealing.

Summary of Contents for COOPER POWER SERIES

Page 1: ...KA369R KA542R and KA57WE auxiliary switch kit installation and adjustment instructions COOPER POWER SERIES Reclosers MN280031EN Effective December 2015 Supersedes S280 80 11 December 2003...

Page 2: ...ITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTEN...

Page 3: ...RUCTIONS MN280031EN Contents SAFETY INFORMATION Safety instructions iv PRODUCT INFORMATION Introduction 1 Acceptance and initial inspection 1 Handling and storage 1 Standards 1 Quality standards 1 Des...

Page 4: ...en working around high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe persona...

Page 5: ...tive Acceptance and initial inspection Each kit is in good condition at the factory and when accepted by the carrier for shipment Upon receipt inspect the carton for signs of damage Unpack the kit s a...

Page 6: ...age KA57WE KP153WE22 Switch two stage KA57WE KP153WE33 Switch three stage KA57WE 2 KP2000A3 Rubber o ring shaft seal 1 3 KA351R Switch operating shaft and lever 1 4 KP86 Type E retaining ring 5 KP613...

Page 7: ...T232 3 CAUTION Follow all locally approved safety practices when lifting and mounting the equipment Use the tapped lifting provisions provided Lift the load smoothly and do not allow the load to shift...

Page 8: ...Contact Position Indicator Manual Lockout Lever Spring Loaded Sleeves Figure 3 Spring loaded sleeves of locknut lever and contact position indicator in engaged positions C Remove the two screws that s...

Page 9: ...low 7334 X Above 7333 X WE Below 6316 X Above 6315 X WV Below 723 X Above 722 X WVE Below 996 X Above 995 X 6 Remove cover plate located at the end of head casting opposite recloser operating handle b...

Page 10: ...h 0 2 mfd capacitor to the recloser frame D Reconnect bushings leads IMPORTANT Ensure bushing leads are at least 1 2 inch from vertical insulating stringers grounded parts or contact plunger rods On r...

Page 11: ...ket No 2 Non Hardening Pliable Sealant available from automotive suppliers A Apply a liberal amount of the sealant to the end of each bolt just before assembling the head to tank bolts The four leadin...

Page 12: ...ly To change any cam position 1 Remove the auxiliary switch housing cover 2 Remove the four screws and lockwashers securing the housing base plate to the recloser head 3 Lift off the entire switch ass...

Page 13: ...hown in Figure 15 8 Reposition and fasten the switch sections to the housing base plate 9 Replace the collar and cotter pin on the shaft 10 Remount the assembled switch on the recloser head making sur...

Page 14: ...both a and b contacts With such an arrangement a test should be made for contact overlap in the following manner 1 With the switch removed connect an ohmmeter in series with the a and b contact 2 Slow...

Page 15: ...11 KA369R KA542R AND KA57WE AUXILIARY SWITCH KIT INSTALLATION AND ADJUSTMENT INSTRUCTIONS MN280031EN This page is intentionally left blank...

Page 16: ...ited States Eaton com cooperpowerseries 2015 Eaton All Rights Reserved Printed in USA Publication No MN280031EN KA2048 0872 Rev 02 Eaton is a registered trademark All trademarks are property of their...

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