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WARNING: HIGH VOLTAGE

Electrical power must be OFF before and during inspection or service.  Ensure 

electrical supply to the enclosure is disconnected, locked out and tagged out.  

Personnel injury or damage to equipment can occur if all power upstream from 

the enclosure is not fully disconnected prior to opening.
Before commissioning the drive and putting it into service, make sure that the 

motor and all driven equipment are suitable for operation throughout the speed 

range provided by the drive.  The drive can be adjusted to operate the motor at 

speeds above and below the speed provided by connecting the motor directly 

to the line power.

IF 1619 • 05/18                                                          

 

Copyright

©

 2018, Eaton’s Crouse-Hinds Division            

                                   

 

         Page 2

1. SAFETY INSTRUCTIONS

The ACE explosionproof VFD should be installed, inspected and maintained by 

qualified and competent personnel.

1.1 APPROVED APPLICATIONS

The ACE explosionproof VFD is classified Class I, Divisions 1 & 2 for use in 

hazardous environments, and is designed to match the strict requirements of 

pumps, compressors, fans, separators and mixers in such process industries as:
 

• Oil and gas/refineries

 

• OEM skid builders

 

• Petrochemical

 

• Water/wastewater

 

• Pharmaceutical

 

• Food and beverage manufacturing

1.2 ELECTRICAL SAFETY

WARNING

To avoid cooling system malfunction, cooling system failure and personnel 

injury, close and seal the enclosure before energizing.

WARNING

To avoid cooling system malfunction, cooling system failure and personnel 

injury, remove all loose debris and deposits before energizing.

These blowers comply with EN 61800-5-1 safety standards.

The blower is non-serviceable.  Refer to ACE KIT 3, Section 8.3, for replacement 

instructions.

1.4 HOT SURFACES

1.5 ENCLOSURE SAFETY

WARNING

To avoid personnel injury and property damage, clean dirt and debris from 

flat ground joint surfaces before the cover is closed.  NEVER energize this 

equipment if the flat ground joint has been scratched or damaged.

All pipe threaded connections into the enclosure require a minimum of five (5) 

full threads of engagement.  All straight threaded connections into the enclosure 

require a minimum of eight (8) full threads of engagement.  Personnel injury 

or equipment damage can result from threaded joints containing less than the 

minimum thread engagement required.
All unused conduit openings must be plugged.  UL Listed plug must engage a 

minimum of five (5) full threads and be a minimum of 1/8” thick.
Conduit sealing fittings MUST be installed in each attached conduit run (within 

eighteen (18) inches of the enclosure) to comply with the latest edition of the 

National Electrical Code

®

 (NEC) plus any other applicable code.

The cover must be properly fastened to the body with all cover bolts torqued to 

40-45 ft.-lbs. (19.2-21.5 N-m).  Personnel injury or equipment damage can result if 

the flat joint flame path is not properly fastened.

WARNING: BURN HAZARD

To avoid personnel injury, use appropriate personnel protective equipment 

before handling and operating the device.

CAUTION

To ensure safety and VFD performance, grounding provisions for the 

enclosure, blower and VFD must be made before operating.

1.3 BLOWER SAFETY

Blower intake

WARNING: HIGH SPEED

To avoid personnel injury, DO NOT handle the blower or service the enclosure 

while energized.

Filter shrouds

WARNING

To avoid cooling system malfunction and personnel injury, be sure to torque 

the first eight (8) cover screws sequentially per Figure 1 before torquing the 

remaining screws.

Summary of Contents for CROUSE-HINDS ACE10 1

Page 1: ...intenance torque verification pushbutton lubrication window cleaning Page 9 5 4 Status indication filter maintenance Page 9 5 5 Explosive event required maintenance Page 9 6 Technical data 6 1 Technic...

Page 2: ...IT 3 Section 8 3 for replacement instructions 1 4 HOT SURFACES 1 5 ENCLOSURE SAFETY WARNING To avoid personnel injury and property damage clean dirt and debris from flat ground joint surfaces before t...

Page 3: ...jury and property damage DO NOT remove or modify the control pad viewing window It is imperative that the enclosure be well ventilated to ensure reliable performance Adequate space around the intake a...

Page 4: ...injury utilize the dedicated lifting eye and handle appropriately to ensure safe installation 3 Use the dedicated lifting eye to mount enclosure on suitable mounting surface Select a mounting location...

Page 5: ...2 4 DIMENSIONAL DRAWINGS IF 1619 05 18 Copyright 2018 Eaton s Crouse Hinds Division Page 5...

Page 6: ...PRE FILTER INSTALLATION 3 2 LINE FEED 2 5 MOUNTING 1 Select a mounting location that will provide suitable strength rigidity and space per Section 2 1 for supporting the ACE system and all contained w...

Page 7: ...ital inputs Constant speed 1 select 1 on Acceleration deceleration select Reset Forward 0 Reverse 1 Stop 0 Start 1 Digital input outputs Output Running Output Ready Ground selection Auxiliary voltage...

Page 8: ...n 3 6 COMMUNICATION MODULES Available options Protocol Suffix Profibus CP Devicenet CD CAN Open CC Modbus CM Ethernet CE 4 GENERAL OPERATION 4 1 KEYPAD INTERFACE To review selection criteria observe t...

Page 9: ...OP or ALARM condition Solid red power on drive stopped fault Solid green drive running Blinking red drive running in alarm mode maintenance required Lights off power off 5 5 EXPLOSIVE EVENT REQUIRED M...

Page 10: ...12 0 14 0 7 5 606 T4A Figure 1 ACE10 10 16 0 18 0 10 674 T4A Figure 1 ACE10 15 60 J 2 20 0 25 0 15 737 T4A Figure 1 ACE10 20 26 0 30 0 20 847 T4A Figure 1 ACE10 25 30 0 35 0 25 875 T4A Figure 1 ACE10...

Page 11: ...screws holding the baffle to the blower bracket Remove baffle and hold for re assembly 8 Attach baffle to new blower bracket using the same three 3 screws 9 Align new manifold to enclosure wall 10 Al...

Page 12: ...ntended use and assumes all risk and liability whatsoever in connection therewith Eaton s Crouse Hinds Division IF 1619 1201 Wolf Street Syracuse New York 13208 U S A Revision 4 Copyright 2018 Revised...

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