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IF 1619 • 05/18                                                            

                Copyright

©

 2018, Eaton’s Crouse-Hinds Division                                                                                                    Page 11

8.2 SINTERED FILTER KIT

ACE KIT2: filter assembly (1 pc.)

8.2.1 SINTERED FILTER INSTALLATION 
INSTRUCTIONS

1.  Remove shroud and pre-filters and place all parts in a secure area.

2.  Using a 1” socket wrench, remove all filters from the enclosure (top and 

bottom).

3.  Remove rubber caps from explosionproof filters.

4.  Apply thread grease to threads of explosionproof filters.

5.  Install new filters (top and bottom) and torque each to 133 ft.-lbs. (180 N-m).

6.  Install pre-filters and shrouds; refer to Sections 2.6 and 2.7.

6.  Be sure to stretch pre-filter elastic band completely around the explosionproof 

filter and seat the elastic band on the filter’s threads.  This will ensure all air 

flow to the bottom filters passes through the pre-filters.

Explosionproof 
filter

Filter shrouds

8.3 BLOWER KIT

ACE KIT3: blower, manifold and hardware (1 pc.)

8.3.1 BLOWER INSTALLATION INSTRUCTIONS

1.  Disconnect blower power, ground and 

control leads from terminal blocks.

2.  Loosen four (4) nuts holding blower 

bracket and baffle to mounting plate.  

DO NOT remove.

3.  Loosen and remove manifold clamp 

bracket nuts and lock washers.  

DO NOT remove jam nuts positioned 

behind the manifold clamp bracket.

Manifold 

clamp 

bracket

Loosen and DO NOT 

remove nut during 

replacement

4.  Remove blower and brackets.

5.  Remove manifold and manifold clamp bracket.

6.  Remove blower cooling intake and hose clamp from old blower assembly and 

hold for re-assembly.

7.  Loosen and remove three (3) screws holding the baffle to the blower bracket.  

Remove baffle and hold for re-assembly.

8.  Attach baffle to new blower bracket using the same three (3) screws.

9.  Align new manifold to enclosure wall.

10.  Align new manifold clamp bracket to threaded studs.  Be sure the manifold 

clamp bracket flanges point toward the interior of the enclosure.

11.  Install four (4) lock washers and nuts on threaded studs hand tight before 

applying required torque.  Tighten to 20 in.-lbs.  DO NOT over-tighten.

12.  Slide new blower/bracket assembly into place until fully seated, aligning to the 

threaded studs and the manifold.

13.  Tighten nuts wrench tight.

14.  Tighten manifold hose clamp, while compressing the manifold to the blower, to 

20 in.-lbs.

15.  Re-attach blower cooling intake and tighten hose clamp to 20 in-lbs.   Be sure 

to align bottom of blower cooling intake to the explosionproof filter at the 

bottom of the enclosure.

CAUTION

To avoid system malfunction and electrical shock, be sure that all wires are 

aligned in the baffle’s wire pass through.

Blower 
cooling 
intake

16.  Terminate the blower power wires to the appropriate terminal block (black to 

black).

17.  Perform a continuity check between each blower power terminal and each 

phase of the integral disconnect switch.

18.  Terminate the blower control wires to the appropriate terminal block (red to 

red).

19.  Perform a continuity check between each blower control terminal and the 

XROI relay on the variable frequency drive.

20.  Terminate the blower ground wire to the appropriate terminal block (with the 

blower control wires) (yellow/green to green)

21.  Perform a continuity check between the ground terminal and the ground lug 

adjacent to the integral disconnect switch.

Summary of Contents for CROUSE-HINDS ACE10 Series

Page 1: ...aintenance torque verification pushbutton lubrication window cleaning Page 9 5 4 Status indication filter maintenance Page 9 5 5 Explosive event required maintenance Page 9 6 Technical data 6 1 Technical data chart Page 10 6 2 Power loss heat dissipation Page 10 6 3 De rating factors and curves ambient temperature altitude switching frequency Page 10 7 Crouse Hinds drive parameters 7 1 Parameter t...

Page 2: ...KIT 3 Section 8 3 for replacement instructions 1 4 HOT SURFACES 1 5 ENCLOSURE SAFETY WARNING To avoid personnel injury and property damage clean dirt and debris from flat ground joint surfaces before the cover is closed NEVER energize this equipment if the flat ground joint has been scratched or damaged All pipe threaded connections into the enclosure require a minimum of five 5 full threads of en...

Page 3: ...njury and property damage DO NOT remove or modify the control pad viewing window It is imperative that the enclosure be well ventilated to ensure reliable performance Adequate space around the intake and exhaust of the enclosure MUST be accommodated Eaton s Crouse Hinds Division recommends x be a minimum of 12 inches 0 3 meters 6 4 8 2 5 3 7 1 1 2 3 7 5 6 4 8 Figure 1 ...

Page 4: ... injury utilize the dedicated lifting eye and handle appropriately to ensure safe installation 3 Use the dedicated lifting eye to mount enclosure on suitable mounting surface Select a mounting location that will provide suitable strength and rigidity for supporting the enclosure and all components CAUTION Do not attach shrouds or pre filters until after enclosure is mounted Enclosure Weight lbs 1 ...

Page 5: ...2 4 DIMENSIONAL DRAWINGS IF 1619 05 18 Copyright 2018 Eaton s Crouse Hinds Division Page 5 ...

Page 6: ... PRE FILTER INSTALLATION 3 2 LINE FEED 2 5 MOUNTING 1 Select a mounting location that will provide suitable strength rigidity and space per Section 2 1 for supporting the ACE system and all contained wiring 2 Refer to Section 2 2 for approximate weights and Section 2 4 for dimensions 3 Install two 2 5 8 bolts on left side 4 Tap each of the four 4 mounting feet with a mallet to ensure tight assembl...

Page 7: ...gital inputs Constant speed 1 select 1 on Acceleration deceleration select Reset Forward 0 Reverse 1 Stop 0 Start 1 Digital input outputs Output Running Output Ready Ground selection Auxiliary voltage output digital interlock Digital input output ground 24 V DC 200 mA Digital input ground 24 V DC 200 mA Run enable Safety functions module connection Control panel connection Memory unit connection V...

Page 8: ...on 3 6 COMMUNICATION MODULES Available options Protocol Suffix Profibus CP Devicenet CD CAN Open CC Modbus CM Ethernet CE 4 GENERAL OPERATION 4 1 KEYPAD INTERFACE To review selection criteria observe the control pad screen through the viewing window Criteria is identified in the lower corners of the control pad corresponding to the buttons as shown Refer to the drive manufacturer s manual for addi...

Page 9: ...TOP or ALARM condition Solid red power on drive stopped fault Solid green drive running Blinking red drive running in alarm mode maintenance required Lights off power off 5 5 EXPLOSIVE EVENT REQUIRED MAINTENANCE In the event of an explosion within the enclosure the filter assemblies and pre filters must be replaced Personnel injury or equipment damage may result from failure to replace the filters...

Page 10: ... 12 0 14 0 7 5 606 T4A Figure 1 ACE10 10 16 0 18 0 10 674 T4A Figure 1 ACE10 15 60 J 2 20 0 25 0 15 737 T4A Figure 1 ACE10 20 26 0 30 0 20 847 T4A Figure 1 ACE10 25 30 0 35 0 25 875 T4A Figure 1 ACE10 30 42 0 50 0 30 1008 T4A Figure 1 ACE10 40 100 55 0 58 0 40 1217 T4A Figure 1 ACE10 50 65 0 72 0 50 1397 T4A Figure 1 ACE10 60 82 0 81 0 60 1577 T4A Figure 2 Base Cat Enclosure size Input rating amps...

Page 11: ...3 screws holding the baffle to the blower bracket Remove baffle and hold for re assembly 8 Attach baffle to new blower bracket using the same three 3 screws 9 Align new manifold to enclosure wall 10 Align new manifold clamp bracket to threaded studs Be sure the manifold clamp bracket flanges point toward the interior of the enclosure 11 Install four 4 lock washers and nuts on threaded studs hand t...

Page 12: ...intended use and assumes all risk and liability whatsoever in connection therewith Eaton s Crouse Hinds Division IF 1619 1201 Wolf Street Syracuse New York 13208 U S A Revision 4 Copyright 2018 Revised 05 18 Supersedes 01 14 2 Loosen and remove eight 8 screws and lock washers from keypad fingers Remove fingers 3 Loosen and remove pushbutton assemblies 4 Apply Eaton s Crouse Hinds series STL lubric...

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