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DRAFT - 26 March 2015

DRAFT - 26 March 2015

SM45-55-SAD Rev 3

3

2

This manual supports the application of the products in functional safety related loops. It must be used 
in conjunction with other supporting documents to achieve correct installation, commissioning and 
operation. Specifically, the data sheet, instruction manual and applicable certificates for the particular 
product should be consulted, all of which are available on the MTL web site.

In the interest of further technical developments, Eaton reserve the right to make design changes.

FSM

IEC 61508:2010

FUNCTIONAL SAFETY

MANAGEMENT

Contents

 

1 Introduction

 

        

3

  1.1 

 

Application 

and 

function    

3

  1.2 

 

Variant 

description 

     

3

 

2  System configuration

      

4

 

 

2.1   Associated system components   

4

 

3  Selection of product and implications  

4

 

4  Assessment of functional safety

    

5

  4.1 

 

Hardware 

safety 

integrity 

   

5

  4.2 

 

Systematic 

safety 

integrity 

   

7

  4.3 

 

SIL 

capability       

7

  4.4 

 

EMC 

         

7

  4.5 

 

Environmental 

      

7

 

5 Installation

         

8

 

6 Maintenance

 

        

8

  7 Appendices

         

9

 

 

7.1    Appendix A: Summary of applicable

    

    standards 

    

9

  7.2    Appendix B: Proof test procedure,
    

    MTL45/5500 

digital 

 

 

    

    output 

modules 

  

10

Solenoid / Alarm Drivers

 

Hardware Fault Tolerance

(HFT) †

Module type

0

1

Loop-powered 
MTLx521, MTL4521L, 
MTL4523L, MTL5522, MTL5525

N/A

Separately-powered 
MTLx523/x23x/x23VL,  
MTL4523Y, MTLx524, 
MTL4524S, MTL4525 

† These modules have an inherent fault tolerance of 0. Duplication of modules in a voting architecture may be used to achieve 

HFT=1. SIL ratings stated in this table apply where the required element safety function is to de-energise the output. Where the 

required element safety function is to energise the output, a rating of SIL 1 is achieved for all module types.

SIL

3

IEC 61508:2010

SIL

2

IEC 61508:2010

SIL

3

IEC 61508:2010

Summary of Contents for Crouse-hinds series

Page 1: ...NT These products are for use as elements within a Safety System conforming to the requirements of IEC61508 2010 or IEC61511 1 2016 and enable a Safety Integrity Level of up to SIL3 to be achieved for...

Page 2: ...4 4 Assessment of functional safety 5 4 1 Hardware safety integrity 5 4 2 Systematic safety integrity 7 4 3 SIL capability 7 4 4 EMC 7 4 5 Environmental 7 5 Installation 8 6 Maintenance 8 7 Appendice...

Page 3: ...his manual These modules are members of the MTL4500 and MTL5500 range of products 1 2 Variant Description Functionally the MTL4500 and MTL5500 range of modules are the same but differ in the following...

Page 4: ...be suitable for the process and have been assessed and verified for use in functional safety applications as well as its certification for hazardous area mounting 3 Selection of Product and Implicatio...

Page 5: ...s below 20 C are to be avoided to ensure required performance 4 Assessment of Functional Safety 4 1 Hardware Safety Integrity The hardware assessment shows that MTLx52x solenoid alarm drivers have a h...

Page 6: ...re modes shown above can then be defined as Failure mode Category Output stuck ON Dangerous undetected du Output stuck OFF no output Safe undetected su Output uncertain OK or OFF Safe undetected su Co...

Page 7: ...used in SIL 1 safety functions in a simplex architecture Note Independent of hardware architecture and systematic capability considerations the hardware probability of failure for the entire safety f...

Page 8: ...o include conformal coating 6 Maintenance To follow the guidelines pertaining to operation and maintenance of intrinsically safe equipment in a hazardous area yearly periodic audits of the installatio...

Page 9: ...on A IEC 61326 3 1 2008 Electrical equipment for measurement control and laboratory use EMC requirements Part 3 1 Immunity requirements for equipment performing or intended to perform safety related f...

Page 10: ...t in the target system when it is secured that the terminals are disconnected from the system and available for test Alternatively for the backplane mounted MTL4521 modules use a separate backplane fo...

Page 11: ...etween 22 2 and 24 volts 5 Switch off the power to the module 6 Connect an ammeter between the output terminals of the module observing polarity 7 Close the Control switch or apply the 24V source for...

Page 12: ...0V 2 3 Output voltage on state 21 4 to 24V 5 Output current off state 0mA 6 7 Output current on state 48mA and 76mA Separately Powered Modules Date ______ ______ __________ Supply voltage Vs ________...

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Page 15: ...DRAFT 26 March 2015 SM45 55 SAD Rev 3 15 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 16: ...aton com INDIA MTL India No 36 Nehru Street Off Old Mahabalipuram Road Sholinganallur Chennai 600 119 India Tel 91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail mtlindiasales eaton com ITALY MTL...

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