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Effective 9/21/99

Page 9

I.L. 70C1080H01

Fig. 10.2   Connection Details for Conducting Single

Phase Current Tests with the Breaker
Removed from the Cell

 WARNING

PERSONAL INJURY CAN OCCUR WHEN WORKING
ON POWER SYSTEMS. ALWAYS TURN OFF POWER
SUPPLYING BREAKER BEFORE CONDUCTING
TESTS. TEST OUT OF THE CELL, IF POSSIBLE.
THERE IS A HAZARD OF ELECTRICAL SHOCK OR
BURN WHENEVER WORKING IN OR AROUND ELEC-
TRICAL EQUIPMENT.

10.4.5  Cutler-Hammer Test Kit Check

The functions of your newly installed Ground Alarm /
Power Supply module can also be confirmed with an
optional, test kit authorized by Cutler-Hammer. This
device can provide secondary injection currents to the
ground element of the trip unit that simulates currents
from the current transformers.

Follow the detailed instructions of the particular test kit to
initiate a ground trip and verify the alarm, contact closure
and breaker trip action.

The test port is located on the front left-hand corner of the
Trip Unit. To access the port, remove the plexiglass cover
from the front of the circuit breaker. Using a small screw-
driver, gently pry up on the test port cover to remove this
item.

Verify the grounding points of the system using high-
voltage testers and resistance bridges to ensure that
ground paths do not exist that could bypass the sensors.

Use a low-voltage (0 to 24 volt), high-current, AC source
to apply a test current of 125 percent of the Digitrip unit
pickup setting through one phase of the circuit breaker.
This should cause the breaker to trip (on LSIG style trip
units) in less than 1 second and operate the alarm
indicator. Reset the breaker and the alarm indicator.
Repeat the test on the other two phases (see Fig. 10.1).

Apply the same current as described above through one
phase of the breaker, returning through the neutral
sensor. The breaker should not trip and the alarm indica-
tor should not operate. Repeat the test on the other two
phases.

Figure 10.1 Connection Details for Conducting Single

Pole, Single Phase Current Tests with the
Breaker Removed from the Cell

Apply the same current as described above through any
two phases of the breaker. The breaker should not trip,
and the alarm indicator,

 if one is supplied, should not

operate. Repeat the test using the other two combinations
of breaker phases (see Fig. 10.2).

 CAUTION

RESTORE ALL TEMPORARY CONNECTIONS MADE
FOR THE PURPOSE OF CONDUCTING TESTS TO
PROPER OPERATING CONDITIONS BEFORE RE-
TURNING THE BREAKER TO SERVICE.

Model

Test Kit

Digitrip DT20 family

Test Kit (140D481G02R, 140D481G02RR,
140D481G03, or G04) with Test Kit
Adapter 8779C02G04

Summary of Contents for Cutler-Hammer 7802C83G01

Page 1: ...s to Module 5 8 4 Wiring the Secondary Block A 5 9 0 Reassembly 6 9 1 Replacing the Trip Deck 6 9 2 Reinstalling the Trip Unit 6 9 3 Reinserting the Rating Plug 7 9 4 Final Internal Visual Inspection 7 9 5 Replacing the Front Cover 7 10 0 Post Installation Testing 7 10 1 When to Test 7 10 2 Code Requirements 8 10 3 Standards Requirements 8 10 4 Test Methods 8 10 4 1 Power Up Check 8 10 4 2 Seconda...

Page 2: ...without auxiliary power will not display data until load current reaches approximately 25 1 phase or 10 3 phase of the In rating A second function of the module is to provide either a ground trip or ground alarm only output contact via the relay supplied in the module On Digitrip 520M models with ground fault protection an LED on the front of the unit also provides an indication of ground fault tr...

Page 3: ...OR MIS INSTALLATION OF ITS PRODUCTS 5 0 INSTALLATION PREPARATION 5 1 Remove Breaker from Line Ascertain that the breaker is completely powered down during the Ground Alarm Power Supply module installation If you unsure as to whether or not the unit is isolated contact a certified electrician 5 2 Manually Tripping the Breaker Before installing the Ground Alarm Power Supply module manually force the...

Page 4: ...emoving the Trip Deck Mounting Plate Using the Phillips screwdriver remove the two top screws that anchor the steel trip deck plate into the breaker frame Be careful not to damage the Trip Indicator Assembly and Over Current Trip Switch Bell Alarm if your breaker contains this option NOTE Observe how the Trip Indicator Assembly Fig 6 4 tabs are located BEHIND the Trip Deck Mounting Plate Upon reas...

Page 5: ...AT THE NEW HARNESSES AND EXISTING WIRING BE TUCKED NEATLY BACK INTO THE BREAKER FRAME LOOSE OR STRAY WIRES MIGHT INTERFERE WITH PROPER FIT AND ALIGN MENT OF THE TRIP UNIT ADDITIONALLY THIS SAME SITUATION MIGHT INHIBIT MOVEMENT OR OPERATION OF CERTAIN MECHANICAL COMPO NENTS WITHIN THE BREAKER Fig 6 4 The Trip Indicator Assembly 8 2 Running the Harness Insert the end with the four pins behind the Gr...

Page 6: ... Mounting Plate in place Tighten all four appropriately and confirm that the trip deck plate is firmly seated 9 2 Reinstalling the Trip Unit Align the Digitrip unit with the guide pin on the plate and spring clip of the Magnum Circuit Breaker see previous Fig 6 3 Press the unit into the breaker until the pins engage into the connectors and the lower spring clip engages over the Digitrip s housing ...

Page 7: ...LD BE TIGHTENED ONLY UNTIL IT IS SNUG DO NOT USE A LARGE SCREWDRIVER A 1 8 3 MM WIDE SCREWDRIVER BLADE IS ADEQUATE Fig 9 2 The steel Control Wire of the Trip Indicator Assembly 9 4 Final Internal Visual Inspection Before proceeding any further do a visual inspection to insure that none of the breaker s internal wiring might hamper any mechanical operation or compromise proper fit of any component ...

Page 8: ... tion 5 4 3 detailed testing information plus a copy of the record forms can be found in the Instructional Leaflet which came with your breaker I L 70C1037 If the Digitrip does NOT have a ground element and the module was installed just for the powering of the LED display then perform an overload test at 200 to verify tripping This would complete the verification sequence If a ground element IS in...

Page 9: ...g high voltage testers and resistance bridges to ensure that ground paths do not exist that could bypass the sensors Use a low voltage 0 to 24 volt high current AC source to apply a test current of 125 percent of the Digitrip unit pickup setting through one phase of the circuit breaker This should cause the breaker to trip on LSIG style trip units in less than 1 second and operate the alarm indica...

Page 10: ...ecial indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of the use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions con tained herein 1...

Page 11: ...Effective 9 21 99 Page 11 I L 70C1080H01 Cutler Hammer Pittsburgh PA U S A Effective 9 21 99 Printed in U S A ...

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