Eaton Cutler-Hammer D64RPB100 Series, Instruction Manual

Page 1: ...INSTRUCTIONS T1 R1 TEST RESET CT INTERNAL CT SENSOR In A 200 I n A 0 03 9 RATINGS PER IEC 60755 L N 1 2 3 NO NC 14 13 12 11 CHASSIS GND 24 240V AC DC TRIP RELAY OUTPUTS RUN TRIP DOUBLE CLICK FOR TEST DN UP RESET NON FAILS FAILSAFE PULSED RELAY MODE YES NO INTERPOSING CT TRIP LEVEL mA A TRIP DELAY ms s T RJ 10 DIPSWITCH SETTINGS TICK COMPLETE BOLD BOXES D64RPB100 DIGITAL GROUND FAULT RELAY T2 R2 A ...

Page 2: ...FORMER 9 3 3 EXTERNAL CURRENT TRANSFORMER 9 3 4 INTERPOSING CURRENT TRANSFORMER 9 3 5 CONNECTIONS 10 3 5 1 CONNECTING MORE THAN ONE D64RPB100 TO REMOTE TEST RESET 11 4 COMMUNICATIONS OPTIONAL REMOTE DISPLAYS INDICATOR UNITS 11 4 1 D64D1 DIGITAL DISPLAY UNIT 11 4 2 D64D2 REMOTE INDICATOR UNIT 12 5 CATALOG NUMBERS 12 6 TECHNICAL SPECIFICATIONS 13 LIST OF TABLES FIGURES FORMS TABLE NO PAGE 1 DIPSWITC...

Page 3: ... This also permits scheduled field testing of the relay by lowering the trip level 1 The capacitance to ground charging current on a system will vary depending on the overall length of the cables the types of loads the quality of insulation on the phase conductors the surrounding equipment grounding cable trays junction boxes etc and the type of transformer A Rule of Thumb for systems 600 Volts an...

Page 4: ...RIP LED will light after 500 milliseconds regardless of the time delay set on the Trip Delay DIPswitches If the ground fault has been cleared when control voltage is restored the relay will remain reset The Non Failsafe mode can be used when the output relay is operating undervoltage devices This includes contactor coils starter coils and circuit breakers equipped with UV trip coils Failsafe The o...

Page 5: ... the Trip Delay DIPswitches and the above cycle will be repeated If the ground fault has been cleared when control voltage is restored the relay will remain reset The Pulsed Trip Auto Reset mode can be used when the application calls for Auto Reset The Pulsed Trip Auto Reset mode is designed for applications where the output relay is operating a shunt trip device The D64RPB100 resets automatically...

Page 6: ... terminal 3 of the D64RPB100 to the nearest chassis ground to ensure the relay complies with the specified Electromagnetic Compatibility EMC standards 2 2 DIPSWITCH SETTINGS FOR MAXIMUM SAFETY THE SETTINGS DESCRIBED IN THIS SECTION SHOULD BE MADE WITH CONTROL VOLTAGE REMOVED FROM THE D64RPB100 RELAY The DIPswitches are mounted inside of the relay and are accessible through the front cover It is re...

Page 7: ...arging current as possible This will provide maximum safety for operating personnel and equipment protection On resistance grounded systems the TRIP LEVEL setting should be set lower than 20 of the Neutral Grounding Resistor let through current If the measured ground fault current exceeds the TRIP LEVEL setting the output relay changes state after the pre selected TRIP DELAY time 2 2 3 GROUND FAUL...

Page 8: ...m is included in this instruction manual This form provides spaces to record the date the test was performed and the results Those in charge of the building s electrical installation should retain the form in order to be available to the authority having jurisdiction 3 INSTALLATION INSTRUCTIONS Place the D64RPB100 in a clean dry enclosure Try to keep the exposure to mechanical shock and vibration ...

Page 9: ...silicon iron cores for excellent coupling characteristics Refer to section 5 to select the catalog number of the C311CT current transformer with the opening required for the application Phase conductors must be insulated for the system voltage when it is higher than 660 Volts Refer to Figure 2 Pass the phase conductors through the CT window If the neutral conductor is being connected downstream it...

Page 10: ...TRIP light Note the remote TEST RESET pushbutton Figure 2 shows the D64RPB100 using an external current transformer C311CT 500 1 ratio and a typical connection of a circuit breaker with a shunt trip coil ST With the 500 1 ratio CT the trip level range of the D64RPB100 remains at 30 mA 9 Amps Pulsed Trip Auto Reset operating mode has been selected on DIPswitches 9 and 10 Comparing the operating mod...

Page 11: ...pre trip ground fault current after a trip has occurred flashing display Display of the trip current setting after a Test Trip has been activated Green RUN LED Flashing Okay Off No control voltage control voltage too low or D64RPB100 defective Steady on Control voltage too low or D64RPB100 defective Red TRIP LED Off No trip Steady on Trip RESET To reset relay and LED after a trip TEST See 2 6 Grou...

Page 12: ...t be held pressed before the TEST is pressed to invoke the test procedure The function of this button can be enabled disabled by inserting the interconnecting cable from the D64RPB100 relay into one of two sockets TEST ON or TEST OFF on the right side of the display If the feature is disabled and the RESET and TEST buttons are pressed the test will not take place and the red G F TRIP LED on the di...

Page 13: ...erance 80 to 110 of rated voltage 24 32 V ac 55 to 110 of rated voltage 32 240 V ac 80 to 110 of rated voltage 24 240 V dc Isolation voltage 400V rms 50 60 Hz 1min 2 5 kV impulse Under voltage tolerance no impaired operation DC voltage 38V withstands loss of supply up to 50 ms DC voltage 80V withstands loss of supply up to 180 ms DC voltage 138V withstands loss of supply up to 400 ms AC voltage 38...

Page 14: ...on front of relay Remote Test Double click button connected to terminals R1 and R2 Or via D64D1 or D64D2 Reset RESET button on front of relay Remote Reset Single push of button connected to terminals R1 and R2 Or via D64D1 or D64D2 Reset mode Manual or Pulsed Auto Reset Ground Fault Circuit Ground Fault Trip Time Delay 20 milliseconds 5 00 Seconds Setting within Range DIPswitches 6 7 8 on front of...

Page 15: ...ent Level set at 6 Amps 600 A 6 kA Trip delay setpoint 1 2 x Ground Fault setpoint 2 x Ground Fault setpoint 2 5 x Ground Fault setpoint 20 ms 57 90 ms 34 53 ms 24 46 ms 50 ms 87 120 ms 64 83 ms 54 76 ms 100 ms 137 170 ms 114 133 ms 104 126 ms 200 ms 237 270 ms 214 233 ms 204 226 ms 500 ms 531 581 ms 507 544 ms 498 537 ms 1 0 s 1031 1081 ms 1007 1044 ms 998 1037 ms 2 0 s 2031 2081 ms 2007 2044 ms ...

Page 16: ... of the trip point refers to the value of the real world current assuming a purely sinusoidal wave shape that just causes a trip with respect to the specified value in the table Frequency Response Range 45 450 Hz Thermal Characteristics Short Time Withstand 1000A 1 second 2000A 0 1 second Environment Operating Temperature 20 C to 50 C Storage 40 C to 80 C Humidity 85 No Condensation Shock resistan...

Page 17: ... electromagnetic field immunity EN 61000 4 4 Electromagnetic compatibility EMC for industrial process measurement and control equipment Part 4 4 Electrical fast transient burst immunity EN 61000 4 5 Electromagnetic compatibility EMC for industrial process measurement and control equipment Part 4 5 Surge immunity EN 61000 4 6 Electromagnetic compatibility EMC for industrial process measurement and ...

Page 18: ...s protection IP55 Dimensions refer to Figure 5 Height 3 74 95 mm Width 3 19 81 mm Depth 1 5 38 mm Mounting refer to Figure 5 Through the door bracket and mounting screws supplied 10 24 M5 Weight Open 0 4 lbs 0 18 kg Packaged 0 95 lbs 0 43 kg External Current Transformer when required Use Eaton s Cutler Hammer C311CT series with 500 1 ratio listed in section 5 Catalog Numbers Interposing Current Tr...

Page 19: ... U U D D U U D U W O interp CT 500 5 5000 5 0 030 A 3 A 0 030 kA 0 040 A 4 A 0 040 kA 0 060 A 6 A 0 060 kA 0 090 A 9 A 0 090 kA 0 150 A 15 A 0 150 kA 0 250 A 25 A 0 250 kA 0 40 A 40 A 0 40 kA 0 60 A 60 A 0 60 kA 0 90 A 90 A 0 90 kA 1 50 A 150 A 1 50 kA 2 50 A 250 A 2 50 kA 4 00 A 400 A 4 00 kA 6 00 A 600 A 6 00 kA 9 00 A 900 A 9 00 kA 6 7 8 Ground fault trip time delay D D D D D U D U D D U U U D ...

Page 20: ...0 Down OPERATING CONDITIONS 13 14 11 12 13 14 11 12 13 14 11 12 1 CONTROL POWER OFF 2 CONTROL POWER ON 500 ms 500 ms 3 CONTROL POWER ON FAULT CURRENT ABOVE TRIP SETTING TRIP TIME NO RESET REQUEST 3 Sec Pulse 3 Sec Pulse 4 CONTROL POWER ON FAULT CLEARED RESET REQUEST Not Required Not Required 5 CONTROL POWER OFF FAULT STILL ON SYSTEM 6 CONTROL POWER RESTORED FAULT STILL ON SYSTEM 500 ms 500 ms 500 ...

Page 21: ...4 240V AC DC TRIP RELAY OUTPUTS RUN TRIP DOUBLE CLICK FOR TEST DN UP RESET NON FAILS FAILSAFE PULSED RELAY MODE YES NO INTERPOSING CT TRIP LEVEL mA A TRIP DELAY ms s T RJ 10 DIPSWITCH SETTINGS TICK COMPLETE BOLD BOXES D64RPB100 DIGITAL GROUND FAULT RELAY T2 R2 1M O L GROUNDED SYSTEMS 1 Phase 2 wire 1 Phase 3 wire 3 Phase 3 wire 3 Phase 4 wire POWER SOURCE CURRENT CARRYING NEUTRAL WHEN USED R 1M 1M...

Page 22: ...SING CT TRIP LEVEL mA A TRIP DELAY ms s T RJ 10 DIPSWITCH SETTINGS TICK COMPLETE BOLD BOXES D64RPB100 DIGITAL GROUND FAULT RELAY T2 R2 GROUNDED SYSTEMS 1 Phase 2 wire 1 Phase 3 wire 3 Phase 3 wire 3 Phase 4 wire FIGURE 2 TYPICAL FIELD CONNECTION WITH EXTERNAL 500 1 CURRENT TRANSFORMER C311CT SERIES PULSED TRIP AUTO RESET FOR SHUNT TRIP BREAKER CURRENT CARRYING NEUTRAL WHEN USED CHASSIS CLOSE TO D6...

Page 23: ...INTERPOSING CT TRIP LEVEL mA A TRIP DELAY ms s T RJ 10 DIPSWITCH SETTINGS TICK COMPLETE BOLD BOXES D64RPB100 DIGITAL GROUND FAULT RELAY T2 R2 GROUNDED SYSTEMS 1 Phase 2 wire 1 Phase 3 wire 3 Phase 3 wire 3 Phase 4 wire FIGURE 3 TYPICAL FIELD CONNECTION WITH INTERPOSING 500 5 CURRENT TRANSFORMER PULSED TRIP AUTO RESET FOR SHUNT TRIP BREAKER CURRENT CARRYING NEUTRAL WHEN USED CHASSIS CLOSE TO D64RPB...

Page 24: ... WEIGHT 1 88 LBS 85KG PACKAGED WEIGHT 2 43 LBS 1 10 KG DIMENSIONS ARE IN INCHES MM IN BRACKETS BOTTOM SIDE VIEW 35 mm DIN RAIL DIN Rail Release 70 85 60 35 5 7 5 100 100 55 45 100 50 102 50 8 21 REAR PANEL MOUNTING DIN RAIL OR 2 SCREW 3 94 2 36 1 38 0 20 3 35 0 30 2 76 2 0 3 94 3 94 0 83 1 97 2 17 1 77 4 02 Mounting hole Dia 0 22 5 5 ...

Page 25: ...IEW THROUGH THE PANEL MOUNTING 1 82 95 95 68 81 83 46 2 38 24 8 37 83 10 5 35 DIMENSIONS ARE IN INCHES MM IN BRACKETS Cutler Hammer D64D1 SER A1 OPEN WEIGHT 0 40 LBS 0 18 KG PACKAGED WEIGHT 0 95 LBS 0 43 KG A U SHAPED MOUNTING BRACKET AND 2 10 24 M5 SCREWS ARE SUPPLIED WITH EACH D64D1 AND D64D2 A 1 METER LONG 4 CONDUCTOR MODULAR CABLE WITH 2 CLAMPED ON 4P4C PLUGS IS INCLUDED WITH EACH D64D1 AND D6...

Page 26: ...ndicator unit can be used to test the D64RPB100 as follows The interconnecting cable from the D64RPB100 must be inserted in the TEST ON socket on the right side of the D64D1 display or the D64D2 unit Press and hold the RESET button before pressing the TEST button This combination will invoke the test procedure from the D64R1 or the D64D2 unit After the trip delay time set on the Trip Delay DIPswit...