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7.0 AUXILIA R Y  POWER MODULE 

The Auxiliary Power Module or APM (Cat No. 

PRTAAPM), illustrated in Fig.  7, is an encapsulated 
power supply that requires a 120 Vac input at either 5 0  or 

60 Hz.  It provides an output of 32 Vdc (nominal 4 0  Vdc 

open circuit) which can be used for testing a Digitrip RMS 
51 0 Trip Unit. 

When a drawout circuit breaker is equipped with a Digitrip 

RMS 510 Trip Unit,  it can be conveniently set and tested 
while the circuit breaker is out of its cell or in its cell in the 
''Test", "Disconnect" or "Withdrawn" positions by using the 
Auxiliary Power Module. 

The  Auxiliary Power Module is equipped with  a unique 

plug-in connector suitable only for plugging into the keyed 

receptacle in the upper right corner of a Digitrip RMS Trip 

Unit as shown in Fig.  1.  This prohibits the possible use of 

an incorrect type power module. 

8.0  FRAME RATINGS, (WHERE APPLICABLE, 

SENSOR  RATINGS) A N D  RATING PLUGS 

The 

Frame R ating 

of a circuit breaker is the maximum 

RMS current it can  carry continuously. The maximum 
Short-Circuit Current Rating of the Circuit breaker are 
usually related to the  Frame Rating as well. 

It is often times desirable to be able to choose  a current 
value (In),  less than the full frame rating,  to be the basis 

for the coordination of the circuit breaker's protection 

functions,  without affecting its short-circuit current capa­
bility.  For the  Digitrip  51 0 trip unit this is implemented by 

changing the 

Rating Plug 

(and/or 

Current Sensors , 

where applicable - See your circuit breaker instructions 

(listed in Section 9.0 below) to determine if this applies to 

your circuit breaker). 

The 

(Current) Sensor Rating 

(where applicable) is the 

maximum RMS  current the circuit breaker can carry with 
the specified current sensors installed. The Sensor Rat­
ing can be the same  or less than the Frame Rating, but 
not greater. 

The 

Rating Plug 

(See Fig.  6) fits into a special cavity to 

complete the trip unit (See Fig. 1 ). Rating plugs have two 
current ratings listed on their covers (See Fig.  6): 

1) 

the "Must be used with Frame Rated" cur-

I.L. 29-8858 

rent value (or "Sensor Rated", if applica­
ble), 

and 2) 

"In 

(Rated I) =" current value. 

This latter value,  (In) is the basis for the trip unit current 
settings: 

1) 

2) 

3) 

The Instantaneous and Ground Current 
Settings (if provided) are multiples of (In) 

(See Sections 4.6 and 4.8) 
The Long Delay Current Setting,  1,, is a 
multiple of (In). Long Delay Current Setting 
= 1, = LD x (In)·  (See Section 4. 2) 
The Short Delay Current Setting (if pro­

vided) is indirectly dependent upon (In), 

because it is a multiple of 1,, which in turn 
is a multiple of (In)· 

Short Delay Current Setting 

= SD x 1, 
= SD x LD x (In). 

(See  Section 4.4) 

Rating Plugs for the Digitrip RMS 510 trip units are 

marked for and may be applied on both 5 0  and  60  Hz 
systems. 

CAUTION 

BEFORE YOU FIT THE RA TING PLUG INTO THE TRIP 
UNIT, 

BE SURE TO 

CHECK 

THAT THE 

BREAKER 

TYPE 

AND 

FRAME RATING 

(OR 

SENSOR RA T/NG 

IF 

APPLICABLE), 

MATCH 

THOSE PRINTED ON  THE 

RA T/NG PLUG 

COVER. 

INSTALLING A RATING PLUG 

THAT DOES NOT MATCH THE BREAKER TYPE AND 
FRAME RATING (OR SENSOR RATING,  IF APPLICA­
BLE},  CAN PRODUCE SERIOUS MISCOORDINA T/ON 

AND/OR FAILURE OF THE PROTECTION SYSTEM. 

Complete catalog descriptions of all available rating plugs 

are given in the applicable circuit breaker supplementary 
instruction leaflets.  (See Section 9) 

Note:  Rating plugs from Digitrip models 500/600noo/ 
800 CAN NOT be used with  model 510 trip  units. The 
connection pins are located in different positions, so 
that one cannot accidentally use the incorrect kind of 
plug. 

Effective May 

1997 

. .  

www 

. ElectricalPartManuals 

. com 

Summary of Contents for Cutler-Hammer Digitrip RMS 510 Trip Unit

Page 1: ...ILE IT IS ENERGIZED DEATH OR SEVERE PERSONAL INJURY CAN RESULT FROM CONTACT WITH ENERGIZED EQUIP MENT ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT BEFORE PROCEEDING WITH THE TASK AND ALWAYS FOLLOW GENERALLY ACCEPTED SAFETY PROCEDURES CUTLER HAMMER IS NOT LIABLE FOR THE MISAPPLICATION OR MISINSTAL LATION OF ITS PRODUCTS It is strongly urged that the user observe all recommen dations warnings and cautio...

Page 2: ...protection of the neutral circuit IF the circuit breaker is wired and MARKED for NEUTRAL PROTECTION Refer to the National Electric Code for appropriate application of 4 pole breakers 1 2 Information Light Emitting Diodes LED s on the face of the trip unit light Red to indicate the reason for an automatic trip operation The battery in the rating plug maintains the reason for trip indication followi...

Page 3: ...Protection LI Fig 2 2 Long Time Short Time Protection LS Effective May 1997 Fig 2 3 Long Time Short Time Instantaneous Protection LSI Page 3 Fig 2 4 Long Time Instantaneous Ground Protection LIG w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 4: ...me Instantaneous Ground Protection LSIG The Digitrip RMS 510 Trip unit provides three basic func tions Protection Information and Testing A typical trip unit and rating plug are illustrated in Fig 1 Individual product instruction leaflets referenced in Section 9 0 illus trate typical Digitrip RMS Trip Units installed in specific breakers T he trip unit employs the Cutler Hammer Inc custom designed...

Page 5: ...0 of the frame current sensor rating the green LED will flash On and Off onceeach second to indicate the trip unit is energized and operating properly Note If the LED is steadily GREEN i e not flash ing the trip unit is not ready Effective May 1997 3 3 Test Provisions See Section 5 0 3 4 DIScriminator Making Current Release For Types LS and LSG trip units only When the Digitrip RMS 510 Trip Unit i...

Page 6: ...ream breaker s trip unit to the input terminals of the upstream breaker s trip unit For specific instructions see the applicable connection dia grams for your breaker listed in Section 9 0 I L 29 8858 Note If a breaker M receives a Zone Interlocking signal from another breaker F but the fault current level is less than the trip unit setting for breaker M the signal from the other breaker F will no...

Page 7: ... earlier than the Long Delay Time Setting When the load current returns to normal the LTM begins to reset and after about 10 minutes it has reset fully so that next Long Delay trip time will again be the Set ting value In certain applications it may be desirable to dis able the LTM function The LTM function can be disabled by first opening the breaker and then removing the Rating Plug See Figures ...

Page 8: ...licable to currents less than eight 8 times 1 the Long Delay Setting For currents greater than 8 times 1 the 12t response reverts to the flat response Note See also Section 3 6 Zone Interlocking above 4 6 Instantaneous Current Setting There are eight 8 available Instantaneous Current Set tings as illustrated in Fig 4 5 Six settings are in the range from 2 to 6 times In the rating plug value and th...

Page 9: ...0 240 300 400 a w 600 150 180 210 240 300 360 450 600 Q_ 630 158 189 221 252 315 378 473 630 s 800 200 240 280 320 400 480 600 800 9 1000 250 300 350 J 400 500 600 750 1000 _J 1200 300 360 420 480 600 720 900 1200 Q_ 9 1250 312 375 438 500 625 750 936 1200 z 1600 400 480 560 640 800 960 1200 1200 a 2000 500 600 700 800 1000 1200 1200 1200 0 2400 600 720 840 960 1200 1200 1200 1200 w _J _J 2500 625...

Page 10: ...utomatic trip and test operations Push then release Test button to test Test operation begins with release of pushbutton Fig 5 Integral Test Panel Lower Right Corner of Trip Unit A CAUTION TESTING A CIRCUIT BREAKER UNDER TRIP CON DITIONS WHILE IT IS IN SERVICE AND CARRYING LOAD CURRENT WHETHER DONE BY INTERNAL OR EXTERNAL MEANS IS NOT RECOMMENDED ANY TRIPPING OPERATION WILL CAUSE DISRUP TION OF SE...

Page 11: ...s than10 of the breaker frame or current sensor rating be sure the GREEN Unit Status LED in the lower right corner of the trip unit See Figs 1 and 5 is blinking on and off indicating that there is enough current flowing to pro vide the power necessary to operate the trip unit In the event the Unit Status LED is either lighted GREEN or OFF continuously there is NOT enough cur rent flowing to power ...

Page 12: ...ng make sure the circuit breaker is carrying no more than 50 of the Long Delay Current Setting lr The I L 29 8858 trip unit will not execute your instructions to Test itself when the load current exceeds 50 of lr 2 Place the Test Amps selector switch See Fig 5 in one of the two Trip test settings i e 6T or GFT 3 Depress the black Test pushbutton See Fig 5 and release it the test is initiated when ...

Page 13: ...r Rat1ng Plug Identification Fig 6 Battery Check Pushbutton 1 Typical Rating Plug Values for Sho t Delay S1 and S2 Instantaneous M1 and M2 Set11llQS Battery OK if LED lights GREEN when Battery Check Button is Pushed Page 13 obtained from the following companies under their type designation indicated Company Model Varta Batteries Inc 150 Clarbrook Road Elmsford N Y 10523 Duracell South Broadway Tar...

Page 14: ...cuit breaker can carry with the specified current sensors installed The Sensor Rat ing can be the same or less than the Frame Rating but not greater The Rating Plug See Fig 6 fits into a special cavity to complete the trip unit See Fig 1 Rating plugs have two current ratings listed on their covers See Fig 6 1 the Must be used with Frame Rated cur I L 29 8858 rent value or Sensor Rated if applica b...

Page 15: ...me Circuit Breaker APPENDIX A ZONE INTERLOCKING Assume a ground fault of 2000 Amperes occurs and refer to Fig A 1 CASE 1 There is no Zone Selective Interlocking standard time delay coordination is used The branch breaker will trip clearing the fault in 0 1 s Fault 2 The feeder breaker will trip clearing the fault in 0 3 s Fault 1 The breaker will trip clearing the fault in 0 5 s CASE 2 There is Zo...

Page 16: ...he maximum distance between first and last zone is 250 feet 110 m A3 A Maximum of 20 breakers may be con nected in parallel in one Zone Legend Common Ungrounded Short Delay Output Signal to Higher Level Zone Short Delay Input Signal from Lower Level Zone Ground Output Signal to Higher Level Zone Ground Input Signal from Lower Level Zone ault at Location 2 2 M2 0 5 Sec F21 F22 F23 0 1 Sec 0 1 Sec 0...

Page 17: ...I L 29 8858 Page 17 NOTES Effective May 1997 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 18: ...Page 18 I L 29 8858 NOTES Effective May 1997 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 19: ...I L 29 8858 Page 19 0 NOTES Effective May 1997 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 20: ...OSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Cutler Hammer Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever incl...

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