Eaton Cutler-Hammer FP-5000, Instruction Leaflet

Page 1: ...IL17569C For more information visit www eatonelectrical com Effective 12 05 INSTRUCTION LEAFLET IL17569C FP 5000 INSTRUCTIONS FOR THE FP 5000 PROTECTIVE RELAY...

Page 2: ...ogramming 2 6 2 5 1 Entering Set Programming Mode 2 6 2 5 2 Password 2 6 2 5 3 Navigation Within Settings Mode 2 6 2 5 4 Minimum Program Requirements 2 7 2 5 5 Functions Which Must be Programmed 2 7 2...

Page 3: ...Flowchart 5 2 5 3 FP 5000 Setting Table 5 3 5 4 Setting Descriptions 5 39 5 4 1 System Configuration Setting Descriptions 5 4 2 Protection Settings 5 42 5 4 2 1 Phase Overcurrent Settings 5 42 5 4 2...

Page 4: ...ling 8 1 8 2 CT Connection Options 8 1 8 3 Overcurrent Functions Instantaneous and Time 8 2 8 3 1 Instantaneous 8 2 8 3 2 Inverse Time Overcurrent Protection 51 8 2 8 3 3 Curve Shapes 8 3 8 3 4 Negati...

Page 5: ...What PowerPort Can Do 10 2 10 2 5 Quitting PowerPort 10 3 10 3 INCOM PowerNet Software 10 3 10 4 PowerNet Functions 10 3 10 4 1 What is PowerNet Software 10 3 10 4 2 Distributed Client ServerArchitec...

Page 6: ...2 2 3 History Log 12 14 12 2 4 Using Waveform Data 12 14 12 2 5 Detection of Breaker Failures 12 14 12 2 6 Detection of Failed Current or Voltage Transformer 12 14 12 3 Getting Help from Cutler Hammer...

Page 7: ...IL17569C Page TOC 6 FP 5000 Effective Date 12 05 Page TOC 6 For more information visit www eatonelectrical com Effective Date 12 05 This page left blank intentionally...

Page 8: ...Cutler Hammer FP 5000 Protective Relay It is provided as a guide for authorized and qualified personnel only in the selection and application of the FP 5000 Protective Relay Please refer to the specif...

Page 9: ...l and Electronic Engineers PowerNet Eaton Cutler Hammer PowerPort Eaton Cutler Hammer Windows Microsoft Corporation 1 6 FP 5000 Hardware Resources and Description The FP 5000 has four current measurin...

Page 10: ...s List are shown in Table 1 1 below See e xamples of typical FP 5000 curves in the Appendix 13 4 and Section 8 4 4 1 Table 1 1 FP 5000 Curve Shapes Thermal ANSI Curves IEC Curves Curves Per ANSI C37 1...

Page 11: ...elements for alarming on A Instantaneous overcurrent 50P 3 50X 3 50R 3 B Under overvoltage 27M 2 59M 2 27A 2 59A 2 C Power 32 D Under over frequency 81U 2 810 2 E Current unbalance 46 2 F Voltage unba...

Page 12: ...onal system information A Oscillography B Sequence of events recording C Trip target data D Real time clock E Breaker wear trip coil F Signal harmonic content Zone interlocking User access to processe...

Page 13: ...FP5300 11 1ACT 100 250 Vdc 100 240 Vac Power Supply MODBUS comm board Phase 2 V2 02 66D2041G18 FP5200 01 5ACT 48 125 Vdc 100 120 Vac Power Supply MODBUS comm board Phase 2 V2 02 66D2041G19 FP5300 01 1...

Page 14: ...supervion 67 50P 3 in ProtectionAlarm menu 5 6 50P 3 5 13 50R 1 Residual Ground Instantaneous Overcurrent 50R 1 50R 2 in Protection Phase Overcurrent menu 5 7 50R 2 with directional supervision 67 50R...

Page 15: ...0X 1 2 3 51X 51R 50 51X R functions in Protection OC menu 5 6 67Q 67V 5 7 810 1 Over Frequency Protection Frequency menu 5 4 810 2 Over Frequency ProtectionAlarmmenu 5 15 81U 1 Under Frequency Protect...

Page 16: ...or easy faster panel mounting The panel footprint outline is equivalent to the Cutler Hammer DT3XXX and MP3XXX drawout designs However it differs from most Cutler Hammer IQ style panel mounts in that...

Page 17: ...ge 2 2 For more information visit www eatonelectrical com Effective Date 12 05 IL17569C Page 2 2 FP 5000 Effective Date 12 05 Figure 2 2 FP 5000 Simple Wye Connected Application 100 250 Vdc 100 240 Va...

Page 18: ...Date 12 05 For more information visit www eatonelectrical com Page 2 3 FP 5000 IL17569C Page 2 3 Effective Date 12 05 Figure 2 3 FP 5000 Simple Wye Connected Application with Sync Check 100 250 Vdc 10...

Page 19: ...Page 2 4 For more information visit www eatonelectrical com Effective Date 12 05 IL17569C Page 2 4 FP 5000 Effective Date 12 05 Figure 2 4 FP 5000 Simple Open Delta Application 100 250 Vdc 100 240 Vac...

Page 20: ...e Date 12 05 For more information visit www eatonelectrical com Page 2 5 FP 5000 IL17569C Page 2 5 Effective Date 12 05 Figure 2 5 FP 5000 Simple Open Delta Application with Sync Check 100 250 Vdc 100...

Page 21: ...mode of the FP 5000 a password must be entered Each Password is a 4 character alphanumeric value The FP 5000 is shipped with the password protection effectively disabled set to the default of 0000 Ent...

Page 22: ...problems For now we assume that the default settings will be adequate except for the following list of functions which the user must program in order to handle the specific characteristics of your sy...

Page 23: ...C 2 Direction Both List Forward Reverse Both 51R IR TOC Shape XTRM List IT I2T I4T FLAT MOD VERY XTRM IECA IECB IECC 51R IR TOC Reset Calc List Inst Calc T Delay 51R IR TOC Direction Both List Forward...

Page 24: ...g System Config or Protection from the Setting Main list For the System Config items simply scroll to the item select with Enter vary with Up Down and select with Enter For Protection select Setting G...

Page 25: ...Page 2 10 For more information visit www eatonelectrical com Effective Date 12 05 IL17569C Page 2 10 FP 5000 Effective Date 12 05 This page left blank intentionally...

Page 26: ...ride through time 83ms for 120V 60 Hz ac 250ms for 110 Vdc 300ms for 110 Vac Power Consumption 20 VA max 20VA 22VA Current Transformer Inputs TB4 A B C X FP 5000 00 FP 5100 00 Nominal Inom 5A 1A CT Ra...

Page 27: ...Shielded Twisted pair CH IMPCABLE BELDEN 9463 3072F Signal lines J1 1 J1 2 polarity not needed Shield J1 3 Filter referenced to chassis dc input impedance 2 ohms ac input impedance 100 kHz 30k 100 ohm...

Page 28: ...tage 0 to 250 V 1 of Nominal Phase Angle for I V 0 to 360 1 at Nominal Voltage System Frequency 45 to 65 Hz 0 02 Hz Ampere Demand 0 02 to 20 per Unit 0 5 Watt Demand 0 to 4000 MW 1 0 FS1 for PF Unity...

Page 29: ...l Overvoltgage 0 5 4 0 to 2 Cycles or 0 1 whichever is greater 27M 1 Voltage Main Under 0 5 4 0 to 2 Cycles or 0 1 whichever is greater 32 1 Power 1 0 to 2 Cycles or 0 1 whichever is greater 32 2 Powe...

Page 30: ...rds except where noted ANSI IEEE C37 90 1989 Standard for Relay Systems associated with electric power apparatus UL CUL 1053 Recognized Ground Fault Sensing and Relaying Equipment File E154862 FP5000...

Page 31: ...IL17569C Page 3 6 FP 5000 Effective Date 12 05 Page 3 6 For more information visit www eatonelectrical com Effective Date 12 05 This page left blank intentionally...

Page 32: ...tus LEDs 6 pushbuttons for display menu navigation a Reset pushbutton 2 pushbuttons for breaker control DB 9 communication port and a battery for trip indication Each will be identified and described...

Page 33: ...al operating mode protecting and monitoring the system Every 5 minutes thereafter the message FP 5000 Feeder Relay Push Any Button To Activate Display appears on the display for 30 seconds This is a r...

Page 34: ...tions trips alarms peak current and power demands min max values history log param eters relays and the data logger There is no password protection for the reset functions See Display 4 2 Reset Main T...

Page 35: ...be operational If disabled no operation of the breaker will occur Previous Pushbutton The Previous pushbutton allows the user to go to the previous menu Once the user is in a sub menu the user can pus...

Page 36: ...as Current Voltage Power Energy Demand Power Factor Frequency THD All values display the most recent measured and computed values of each system parameter All the metering display information is also...

Page 37: ...ad Sub menu Mag THD Currents IA Magnitude IB Magnitude IC Magnitude THD L L Voltages VAB Percent VBC Percent VCA Percent Mag THD L L Voltages VAB Magnitude VBC Magnitude VCA Magnitude 4 6 1 2 Selectin...

Page 38: ...diagram in Figure 4 4 A lagging power factor is displayed as a positive value and a leading power factor is displayed as a negative value The maximum power factor is the most lagging power factor valu...

Page 39: ...stamped to the nearest second Current Peak Demand IA Demand Magnitude IB Demand Magnitude IC Demand Magnitude I Demand Last Reset Date mm dd yy Time hh mm ss Power Demand MWatt Magnitude MVAR Magnitu...

Page 40: ...Maximum L L Voltages VAB VBC VCA Maximum L N Voltages VA VB VC Maximum Power Watt Var VA Maximum Frequency Maximum Power Factor Apparent Displacement Maximum Reset Date Time Max Variable Variable Mag...

Page 41: ...Setting Main screen to select another category of data screen Note that the user can only view the settings three lines at a time on the display Use the Up Down pushbuttons to scroll through all of th...

Page 42: ...Display 4 12 View Settings Protection Setting Group 1 Setting Group 2 Setting Group 3 Setting Group 4 Setting Group 1 Phase Overcurrent IX Measured OC IR Residual OC Unbalance Settings Main V Protect...

Page 43: ...Reset Calc Direction Both 51X IX TOC Setting Pickup pu 50 Time Mult 1 00 50X 2 IX IOC 2 Pickup pu 2 00 Delay c 600 Direction Both 50X 1 IX IOC 1 Pickup pu 2 00 Delay c 60 Direction Both IR Residual O...

Page 44: ...former in the System Configuration Unbalance Setting 47 1 Voltage Unbal 46 1 Current Unbal 47 1 Voltage Unbal Threshold V Disable V2 V1 20 Delay c 600 46 1 Current Unbal Threshold pu Disable I2 I1 20...

Page 45: ...rfreq 81U 1 Underfreq Threshold Disable Delay c 60 81O 1 Overfreq Threshold Disable Delay c 60 Power Protection 32 1 Power Definition 32 1 Power Trip 32 2 Power Definition 32 2 Power Trip 32 1 Power D...

Page 46: ...Check Hot Dead Vol Def 25 In Sync Characteristic Synch Override Other Settings 25 Synch Check Function Disable Max BCT c 3 Synch Timeout 1800 Hot Dead Vol Def Min Live Voltgage 65 Max Dead Voltgage 3...

Page 47: ...47 2 V Unbal Alarm 59M 2 Over V Alarm 27M 2 Under V Alarm 59A 2 Over V Alarm 27A 2 Under V Alarm 59N 2 OV Definition 59N 2 OV Alarm 81O 2 Over Freq Alm 81U 2 Under Freq Al 32 3 Pwr Definition 32 3 Pow...

Page 48: ...Delay m 0 VAR Power Alarm Units kvar Threshold Disable Delay m 0 VAR Demand Alarm Units kvar Threshold Disable Delay m 0 VA Demand Alarm Units kVA Threshold Disable Delay m 0 Current Demand Alm Thres...

Page 49: ...Log Enable I Pickup Yes V Pickup No Freq Pickup No PF Pickup No Unbal Pickup No SYSALM Pickup No Power Pickup No Logic Pickup No Cin1 No Cin2 No Cin3 No Cin4 No Cin5 No Cin6 No Cin7 No Cin8 No Comm No...

Page 50: ...opout Off Delay Off Delay c 10 IN1 Control Close BK IN2 Unused IN3 Unused IN4 Unused Output Relay CFG Output Trip1 Output Trip2 Output Rly3 Output Rly4 Output Rly5 Output Alarm Output Aux LED Trip Ind...

Page 51: ...it Cycle On Delay 0 Off Delay 0 Logic Gate 1 through 6 Function Disable Set Group 1 IN1 Unused IN2 Unused IN3 Unused IN4 Unused Block 50 51 X R P 51P2 Function Disable Set Group 1 IN1 Unused IN2 Unuse...

Page 52: ...The logged events include pickup and dropout of protective or control functions trip change of state for contact input and outputs and setting changes The data logged for each event includes the event...

Page 53: ...d amperes RstTime 00 00 00 The time of the last Breaker Log reset RstDate mm dd yy The date of the last Breaker Log reset Breaker History Log Display Meanings Operate Hours 00 00 00 Number of hours of...

Page 54: ...ker Open LED The green Breaker Open LED indicates that the circuit breaker is open based on the state of the 52a and 52b inputs Phase Trip LED The red Phase Trip LED indicates that a phase overcurrent...

Page 55: ...IL17569C Page 4 24 FP 5000 Effective Date 12 05 Page 4 24 For more information visit www eatonelectrical com Effective Date 12 05 This page left blank intentionally...

Page 56: ...ENTER PUSHBUTTON MUST BE PRESSED AND RE LEASED AT THE UPDATE SETTING WINDOW BEFORE EXITING THE SET MODE FOR THE CHANGED SETPOINTS TO BE SAVED 5 1 Entering Set Mode The Set pushbutton can be accessed...

Page 57: ...tion settings The display window shows 4 lines at a time so use the up down arrows to view all items in a menu Once all settings are changed the user may back out of the setting menus by continually p...

Page 58: ...tio CT ratio of the phase current CTs Inom to 6000 Increments of Inom 500 Inom 3 5 5 1 IX CT Ratio CT ratio of the fourth CT Inom to 6000 Increments of Inom 500 Inom 3 5 5 1 VT Connect Voltage transfo...

Page 59: ...means of control for selecting the active setting group Local Local Communications Communications Cin Local 5 5 1 9 7 Disarm Ctrl Enable disable of the Arm Disarm control from the front panel Test Mo...

Page 60: ...rrent Curve Element 2 Settings Shape Select curve characteristic shape IT I2T I4T FLAT MOD VERY XTRM IECA IECB IECC MOD Reset Select curve reset characteristics Inst Calc T Delay Calc Direction Select...

Page 61: ...Forward Reverse Both Both 51X IX TOC Setting Fourth CT Time Overcurrent Pickup and Time Multiplier Settings Pickup Select current pickup value in per unit values x Inom 0 1 to 4 0pu or Disable 0 01 in...

Page 62: ...Inom 0 1 to 4 0pu or Disable 0 01 increments 0 50 Time Mult Select Time Multiplier 0 05 to 10 0 01 increments 1 00 50R 1 IR IOC 1 Residual CT Overcurrent Element 1 Setting Pickup Select current picku...

Page 63: ...vice settings Display Setting Description Setpoint Range Value Selection Default Setting Selected Value Refer to Sec 27M 1 Undervoltage Main VT Undervoltage Settings Phase Select the undervoltage phas...

Page 64: ...Disable Delay c Select delay time in cycles 0 to 9999 cycles 1 cycle increments 1200 Neutral V Protection Select neutral voltage device settings 5 5 2 5 8 6 2 5 5 2 5 8 6 2 Display Setting Description...

Page 65: ...ault Setting Selected Value Refer to Sec 32 1 Pwr Definition Power Protection Settings 1 Direction Select the direction of power Forward Reverse Both Reverse Criterion Select if the threshold is based...

Page 66: ...Select power factor to reset on 0 50 to 1 00 lag 0 50 to 99 lead disable 0 01pu increments Disable Delay s Select delay time in seconds 0 to 1000 seconds 1 second increments 0 55D Displacement PF Dis...

Page 67: ...racteristic Voltage Angle Slip Difference Settings Max Voltage Diff Maximum voltage across breaker allowed when closing 1 to 100 Volts Increments of 1 24 Max Angle Diff Maximum angle difference allowe...

Page 68: ...ickup value in per unit values X Inom 0 1 to 20 0 pu disable 0 01 increments Disable Delay c Select delay time in cycles 0 to 9999 cycles 1 cycle increments 0 Direction Select direction Forward Revers...

Page 69: ...tage required 10 to 150 Volts disable 1 Volt increments Disable Delay c Select delay time in cycles 0 to 9999 cycles 1 cycle increments 0 59N 2 OV Definition Neutral Overvoltage Settings Source Select...

Page 70: ...wer Alarm Settings Threshold Select the magnitude of the power required 2 to 4 0pu or disable Increments of 1 401 off Disable Delay c Select the delay time in cycles 0 to 65535 cycles 1 cycle incremen...

Page 71: ...nits increments of 1 Delay m Select delay time in minutes 0 to 60 minutes 0 increments of 1 VA Power Alarm System VA Power Alarm Setting 5 5 3 Units Select units for VA power kVA or MVA kVA Threshold...

Page 72: ...delay time in minutes 0 to 60 minutes 0 increments of 1 I THD Alarm System Current Total Harmonic 5 5 3 Distortion Alarm Setting Threshold Select magnitude of I THD Phase CT Primary 100 to Disable in...

Page 73: ...es V Pickup Select V Pickup to be logged No Yes No Freq Pickup Select Freq Pickup to be logged No Yes No PF Pickup Select PF Pickup to be logged No Yes No Unbal Pickup Select Unbal Pickup to be logged...

Page 74: ...Cin3 Cin4 Va Cin5 Cin6 Cin7 Cin8 Value 6 Set Value 6 to be logged LG1 LG2 LG3 LG4 Vb LG5 LG6 TG1 TG2 Value 7 Set Value 7 to be logged TG3 TG4 TG5 TG6 IA Vc THD IB THD IC THD Value 8 Set Value 8 to be...

Page 75: ...Cin2 Select Cin2 configuration Remote Open 52b Remote Close Cin3 Select Cin3 configuration Remote Reset BFI Datalog Trigger Cin4 Select Cin4 configuration Demand Sync Bkr Trouble Sync Bypass Cin5 Sel...

Page 76: ...2 Output Trip2 Relay Settings Monitor Select Close coil circuit monitoring to on or off Off On Off Function Select logic output function for Output Trip2 OR AND NOR NAND disable Disable Dropout Select...

Page 77: ...IN3 for Output Rly3 See Logic Input Options Table 5 10 Unused IN4 Select logic input IN4 for Output Rly3 See Logic Input Options Table 5 10 Unused Output Rly4 Output Relay 4 Settings Function Select l...

Page 78: ...R NAND disable OR Dropout Select relay state after trip occurs Latched unlatched off delay Unlatched Off Delay c Select delay for Relay to dropout after trip event clears1 0 to 600 cycles 1 cycle incr...

Page 79: ...able Rly5 indicator Disable enable Disable Alarm Rly6 Enable or disable Alarm indicator Disable enable Disable Healthy Enable or disable relay Healthy indicator Disable enable Disable Alarm Indicator...

Page 80: ...enable Enable TOC Enable or disable TOC pickup indicator Disable enable Enable Volt Enable or disable voltage pickup indicator Disable enable Enable OverFreq Enable or disable overfrequency pickup ind...

Page 81: ...3 Function Select logic function to apply OR AND NOR Disable 9 6 to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type fo...

Page 82: ...Function Select logic function to apply OR AND NOR Disable 9 6 to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select logic type for...

Page 83: ...lay c Select timer gate on delay 0 to 9999 cycles second 1 cycle second increments 0 Off Delay c Select timer gate off delay 0 to 9999 cycles second 1 cycle second increments 0 Timer Gate 3 Timer gate...

Page 84: ...nd Cycle On Delay c Select timer gate on delay 0 to 9999 cycles second 1 cycle second increments 0 Off Delay c Select timer gate off delay 0 to 9999 cycles second 1 cycle second increments 0 Timer Gat...

Page 85: ...operation 9 4 9 6 Function Select logic function to apply OR AND NOR Disable to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select l...

Page 86: ...operation 9 4 9 6 Function Select logic function to apply OR AND NOR Disable to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select l...

Page 87: ...operation 9 4 9 6 Function Select logic function to apply OR AND NOR Disable to logic gate NAND Disable Set Group Select protection setting group 1 2 3 4 or All 1 for logic gate to apply IN1 Select l...

Page 88: ...apply to logic gate OR AND NOR NAND disable Disable Set Group Select protection setting group for logic gate to apply 1 2 3 4 or All 1 IN1 Select logic type for logic input 1 See Logic Input Options...

Page 89: ...Table 5 10 Unused IN3 Select logic type for logic input 3 See Logic Input Options Table 5 10 Unused IN4 Select logic type for logic input 4 See Logic Input Options Table 5 10 Unused Logic Latch 1 Log...

Page 90: ...31U 2 81O 1 81O 2 BF 55A 55D PhZone GndZone 59N 1 59N 2 32 1 32 2 32 3 LOPA Direct or Negated Logic LG1 LG2 LG3 L54 LG5 LG6 TG1 TG2 TG3 TG4 TG5 TG6 OG1 OG2 OG3 OG4 OG5 OG6 OG7 Direct or Negated Inputs...

Page 91: ...e cold load inrush 0 to 65535 cycles Increments of 1 60 Desensitize Gnd TOC Desensitize Gound Time Overcurrent Settings 51X Pickup Select CT time overcurrent pickup in a cold load condition 0 1 to 4pu...

Page 92: ...t Settings 50P 1 Select to block the phase instantaneous overcurrent 1 while in Cold load condition Yes No Yes 50P 2 Select to block the phase instantaneous overcurrent 2 while in Cold load condition...

Page 93: ...pdate Clock Press the Enter pushbutton after setting clock to update the clock Table 5 11 Communications Display Setting Description Setpoint Range Default Selected Refer to Value Selection Setting Va...

Page 94: ...or customized input output configura tion The I O refers to the contact inputs and output relays Choosing customized I O allows the user to freely program the contact inputs and relay outputs See Tab...

Page 95: ...and select the control sub menu The user must select the Sel Active Set Grp sub menu then select the setting group desired to change the active setting group To set the FP 5000 to its factory default...

Page 96: ...nts This setting effects the characteristics of 67V and 67VIX IR Gnd Dir Cntrl This setting allows the user to select the IR Ground Polarizing Method Ground direction units are used to supervise the r...

Page 97: ...e delay is set to the TOC Reset T setting of the System Configuration Settings It will hold the time percent travel at the last value before the current drops below pickup for the set time TOC Reset T...

Page 98: ...the overcurrent pickup and time delay settings prior to commissioning the FP 5000 relay The pickup setting range 0 1 to 4 0 per unit in 0 01 steps is the overcurrent value in per unit at which the FP...

Page 99: ...s This function requires positive or negative sequence voltage magnitude above the threshold setting and the percentage voltage unbalance above the V2 V1 setting before allowing a voltage unbalance tr...

Page 100: ...nfigurations and line to neutral voltages for Wye connections The overvoltage pickup and trip functions are reset when the voltage drops below 98 of the overvoltage set threshold Loss Potential This i...

Page 101: ...factor computation includes harmonics PFapparent 50BF Bkr Failure underfrequency function operates The Delay setting 0 to 9999 cycles in 1 cycle steps is the time period an underfrequency must occur...

Page 102: ...ource The frequency measurement is based on the phase A on the bus side The voltage measurement on the line side can be any phase to ground or phase to phase voltage Suppose that the voltage differenc...

Page 103: ...f 2 fmax fmin Vmax max Synch Block Synch enable From Close Initiate Wye or Delta In Synch External By Pass Breaker Close Time T2 0 Synch Fail Synch Failure Timer Slip Out of Range Alarm Live Vmin Dea...

Page 104: ...fied trip output occurs VA Demand Alarm Units Sets the units for VA demand measurement kVA or MVA Threshold Sets the VA demand threshold level in units specified at or above which the power demand pic...

Page 105: ...events to be logged PF Pickup Selecting Yes will enable specified power factor related pickup and dropout events to be logged Unbal Pickup Selecting Yes will enable specified current and voltage unbal...

Page 106: ...external contact open User Defined This setting is user defined 52a Breaker contact 52a Open Trip circuit breaker feedback 52b Breaker contact 52b Close circuit breaker feedback BFI External Breaker F...

Page 107: ...Indicator The trip indicator function reports the presence of a trip condition This setting is programmed to operate based upon the operation of the output relays Trip1 Trip2 Rly3 Rly4 Rly5 Alarm and...

Page 108: ...mber of settings groups 1 to 4 is programmed IN1 IN2 IN3 IN4 These settings define the logic inputs to Logic Gates 1 through 6 See the settings table and Section 9 for a complete description of the lo...

Page 109: ...roperly installed the real time clock needs to be set to get the right date and time for clock display and all Metering and Logging date and time stamp values To set the clock select the clock setting...

Page 110: ...accepted during the first 2 minutes after the FP 5000 is powered up This allows the user to enter a new password in case the password is forgotten To change the password select Change Password setting...

Page 111: ...back to the settings in this table Table 5 11 System Config System Config System Config Settings Default Setting Frequency 60 Phase Seq ABC CT Connect 3 wire PH CT Ratio 500 5 IX CT Ratio 500 5 VT Con...

Page 112: ...oth IX Overcurrent IX Settings Default Setting 51X IX TOC Shape XTRM Reset Calc Direction Both Pickup 0 50 Time Mult 1 00 50X 1 IX OC 1 Pickup 1 00 Delay c 60 Direction Both 50X 1 IX OC 2 Pickup 2 00...

Page 113: ...Settings Default Setting I Pickup Yes Data Logger Data Logger Settings Default Setting Mode Cont Trigger Auto Interval s 900 Value 1 Ia Value 2 Ib Value 3 Ic Value 4 Ix Value 5 Va Value 6 Vb Value 7...

Page 114: ...ault Settings Function OR Dropout Off Delay Off Delay 10 IN1 Breaker Close Bkr Output Alarm Rly6 Output Alarm Settings Default Settings Function OR Dropout Unlatched IN1 Trip Allprot IN2 Trip All Alar...

Page 115: ...12 05 Table 5 17 Clock Clock Clock Settings Default Setting Date mode MM DD YY Time mode 12 Table 5 18 Communications INCOM INCOM Settings Default Setting Enable Yes Address 1 Baud rate 9600 Accessory...

Page 116: ...e is equivalent to the Cutler Hammer DT3XXX and MP3XXX draw out designs However it differs from most Cutler Hammer IQ style panel mounts in that The panel cutout is slightly larger The enclosure is mo...

Page 117: ...being size 8 and the panel holes being a size 10 By adjusting the fit on the panel the clearance may be removed or if necessary file the opening so that the inner chassis passes without interference T...

Page 118: ...its may use thinner conductors as recom mended in installation literature for those circuits Figure 6 3 FP 5000 IQ Cutout Retrofit Mounting WARNING BEFORE WORKING WITH THE WIRING MAKE SURE POWER IS DI...

Page 119: ...at either 100 120 Vac or 48 125 Vdc Nominal values other than these voltages are not acceptable However the FP 5000 is capable of handling depressions dips and limited sustained variations in the nor...

Page 120: ...NCOM twisted pair communications interface The connection is part of a daisy chained multi point twisted pair interface J1 1 and J1 2 are for the twisted pair connections and J1 3 for shield terminati...

Page 121: ...many electronic components and circuits are exposed Service personnel should use electrostatic wrist straps to avoid damage due to electrostatic discharge ESD Touching the metal chassis prior to hand...

Page 122: ...7569C Page 6 7 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 6 7 Figure 6 8 Voltage Wye Input Wiring Options and Connection Schematics 100 250 Vdc 1...

Page 123: ...P 5000 Effective Date 12 05 Page 6 8 For more information visit www eatonelectrical com Effective Date 12 05 Figure 6 9 Voltage Wye Input Wiring Options and Connection Schematics with Sync Check 100 2...

Page 124: ...569C Page 6 9 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 6 9 Figure 6 10 Voltage Delta Input Wiring Options and Connection Schematics 100 250 Vdc...

Page 125: ...5000 Effective Date 12 05 Page 6 10 For more information visit www eatonelectrical com Effective Date 12 05 Figure 6 11 Voltage Delta Input Wiring Options and Connection Schematics with Sync Check 10...

Page 126: ...m the case these contacts close self shorting thus providing an alarm These are the only spare terminals and they have the desired characteristic of changing state mechanically when the relay chassis...

Page 127: ...IL17569C Page 6 12 FP 5000 Effective Date 12 05 Page 6 12 For more information visit www eatonelectrical com Effective Date 12 05 Figure 6 12 Common CT Wiring Configurations...

Page 128: ...eck the wiring for conformance to the wiring plan developed for the application Verify that the CT secondary current rating and the FP 5000 CT input rating style agree either 5 A or 1 A See Section 1...

Page 129: ...trol Status Input Status Zone Int In to check the state Any Trip or Alarm indications should be investigated and elimi nated before continuing Verify that the Relay output contacts are in the expected...

Page 130: ...with Built in Function The FP 5000 has a self test function which allows voltages and currents both rms and phasor values to be applied to the internal firmware in a simulation process The unit can be...

Page 131: ...load The easiest way is by remote trip via remote trip contact or data communications Many other internal functions can be manipulated to force a relay trip Verify if the 52a and or 52b contacts are u...

Page 132: ...hase angle for voltages and currents is computed from the one cycle voltage and current phasor values every 32 cycles for updating the current phasor angle displays 8 1 2 Frequency Measurement The lin...

Page 133: ...etting The ground trip time at 1 per unit current is 5 D ANSI IEC The ANSI Moderately Inverse Very Inverse and Extremely Inverse curves are defined by ANSI C37 112 The IEC curves are defined by IEC 25...

Page 134: ...d IEC F are the same as ANSI Moderately Inverse Very Inverse and Extremely Inverse respectively 8 3 3 Curve Shapes The FP 5000 Protective Relay provides circuit breakers with an extensive degree of se...

Page 135: ...will center on a single line curve Keep in mind however that a characteristic curve in reality is represented by a band of minimum and maximum values not a line Figure 8 5 Sample Electronic Trip Curve...

Page 136: ...ape and its effect on the characteristic curve will be covered with the time multiplier explanations The pickup setting establishes the current level pickup at which the relay s inverse time overcurre...

Page 137: ...ault protection is disabled Direction Control Overcurrent protection elements time inverse or instantaneous or time delay etc can trip ina specified fault current direction Whe the trip direction is s...

Page 138: ...on book I B 17555 for details on the DT 3000 implementation of the zone interlocking function 8 5 2 Connection Rules Zone interlocking information is passed on a two wire Twisted pair communication pa...

Page 139: ...sidual current IOC or TOC will not cause an immediate trip The 1 5 time multiplier is used so that a low level current overload does not cause an immediate trip If the zone in signal is active then th...

Page 140: ...provided for coordination with other devices An overvoltage pickup occurs when the measured voltage exceeds the OV Threshold setting The overvoltage trip flag is set when the voltage exceeds the thres...

Page 141: ...re repeated in Table 8 6 8 7 Wye versus Delta Voltage Transformers The FP 5000 requires setting of system configuration parameters for proper operation of all system functions see programming Section...

Page 142: ...requency Time Delay 81U 2 Under 45 to 65 Hz 0 1 Hz Frequency Disabled Threshold 81U 2 Under 0 to 9999 Cycles 1 Cycle Frequency Time Delay 81O 2 Over 45 to 65 Hz 0 1 Hz Frequency Disabled Threshold 81O...

Page 143: ...mmable contact outputs The default configuration maps the Close Breaker function to contact output relay 5 see figure 8 13 This relay can be made to operate for 45 line cycles when commanded giving a...

Page 144: ...Coil Supervision on the Trip 1 output relay and Close Coil Supervision on the Trip 2 output relay When the coil supervision alarm activates it indicates wiring to a coil or the coil itself has an elec...

Page 145: ...locked out until reset Reset is accom plished with a special reset command in the reset menu different from the trip reset If the Breaker Failure Configuration is set to Ext and if a contact input is...

Page 146: ...phasor quantity has changed 12 5 from the previous cycle value and if a voltage value is greater than 5 volts or if a current value is greater than 5 per unit than a waveform trigger occurs Logic LG6...

Page 147: ...of data without loss is 17 minutes and 4 seconds If set to 3600 seconds the total time of recording of data without loss is 42 days 16 hours The Value setpoints eight in all describe what data values...

Page 148: ...rotective Relay includes programmable logic for programming inputs outputs blocking of protective functions and custom logic functions in the relay The logic provides control of the output relays base...

Page 149: ...Rly4 Rly5 one Form C Alarm output relay and a Form C Relay Healthy Alarm relay The functionality of the Relay Healthy alarm is fixed The functionality of the remaining six relays is programmed via th...

Page 150: ...the seven output relays Each of the output relays is enabled or disabled from inclusion in the OR function See Figure 9 2 Trip and Alarm Indicator Pickup Indicator Figure 9 2 Trip and Alarm Indicator...

Page 151: ...1 0 0 1 1 1 0 0 1 0 1 0 0 1 0 0 1 0 1 0 1 1 0 0 1 0 1 1 0 1 0 0 1 0 1 1 1 1 0 0 1 1 0 0 0 1 0 0 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 0 1 1 0 1 1 1 0 0 1 1 1 0 0 1 0 0 1 1 1 0 1 1 0 0 1 1 1 1 0 1 0 0 1 1 1 1...

Page 152: ...consists of picking the logic gates as in any logic design and connecting them together Instead of signals Data Stores record the state of each of the important system parameters as of the last determ...

Page 153: ...tting Group1 Alarms 50P 3 PH IOC Alarm Pickup and enter a value of 0 85 Use programmable logic to turn on the Auxiliary LED and energize Output Relay 4 Require the 50P 3 function pickup to be present...

Page 154: ...se 67Q F Negative sequence voltage polarized fault direction Forward 67Q R Negative sequence voltage polarized fault direction Reverse 67I F Neutral current polarized fault direction Forward 67I R Neu...

Page 155: ...displayed using the Status Control mode on the user interface If the Multiple Setpoint Group Control is set to Contact Input the contact inputs are defined in the Contact Input setting section One or...

Page 156: ...Settings If no programming steps are taken the inputs and outputs will have default settings that are likely to satisfy the majority of user applications with no setting changes required Attempts to...

Page 157: ...Page 9 10 For more information visit www eatonelectrical com Effective Date 12 05 IL17569B Page 9 10 FP 5000 Effective Date 12 05 This page left blank intentionally...

Page 158: ...dard PCs are generally defaulted to Data Terminal DTE which allows them to connect directly to a Data Set with straight through wiring Note that the FP 5000 communicates through a 9 pin D Subminiature...

Page 159: ...d DTE to DSE cable The FP 5000 front panel RS 232 connector is wired as a 9 socket Female Data Set DSE D Subminiature under the RS 232 standard Typical PCs are wired as a 9 pin Male Data Terminal DTE...

Page 160: ...un at a remote networked location via an intranet or the Internet 10 4 3 Licensing PowerNet Software uses a floating license system to license the PowerNet Software applications Each copy of a PowerNe...

Page 161: ...et Monitor you can view all the detailed device information as well as a summary view of current and energy information and device alarm information PowerNet Waveform PowerNet Waveform is the PowerNet...

Page 162: ...n is active If the power source goes out or if the FP 5000 senses an internal error this relay will open This is a Form C relay and the NO contact can be used for example to drive an all ok light indi...

Page 163: ...lable under the bottom lower protective cover labeled Set and Test This function is found under Test Test Zone Interlock menu You will have a choice of Turn on ZI Output or Reset ZI Output Move cursor...

Page 164: ...t simulation is aborted and normal protection is resumed if measured currents go above 0 1 per unit 11 2 5 2 Operate Relays Note that the Healthy Relay cannot be overwritten To test the Healthy Relay...

Page 165: ...IL17569B Page 11 4 FP 5000 Effective Date 12 05 Page 11 4 For more information visit www eatonelectrical com Effective Date 12 05 This page left blank intentionally...

Page 166: ...MMEDIATE ATTENTION IF DE ENERGIZED CAN RESULT IN A FAILURE TO PROTECT THE CIRCUIT FOR EXTENDED PERIODS OF TIME 12 1 2 Failures That Disable Protection In the case that an FP 5000 critical failure is d...

Page 167: ...rror firmware has been FP 5000 immediately corrupted Possible Flash FW reload RAM Failure at External Disabled A portion of external The circuit is not protected replace 0X RAM RAM cannot be FP 5000 i...

Page 168: ...imes and is in danger of wearing out EEPROM Write Enabled Because the Call the factory for troubleshooting Lockout EEPROM has been help written to a large number of times no more writes are permitted...

Page 169: ...itles are described in Table12 3 and the date that the event occurred The ability to log a pickup of protection functions the changing of input states and the changing of a communication driven logic...

Page 170: ...current or voltage transient is causing a pickup Most values given with each log can be accessed by selecting the line immediately below the Cause and pressing Enter The information given is a series...

Page 171: ...up or dropped out that describe all unbalance frequency breaker failure power factor power and zone interlocking pickups 55A PF Apparent Power Factor has picked Miscellaneous Pickup Status contains t...

Page 172: ...rip Status contains the status flags that has operated describe all under and overvoltage trips 27M UV Main Phase Undervoltage Voltage Pickup Status contains the status has operated flags that describ...

Page 173: ...arm for Voltage Total System Alarm Timeout Status contains the status Harmonic Distortion has operated flags for all system alarm time outs BrkOpAlm Breaker Operation Alarm the number System Alarm Tim...

Page 174: ...gs or through the front panel pushbutton related to the breaker Bkr Opened The Breaker State is determined to be Opened Breaker Status contains all the flags related to the breaker Bkr Closed The Brea...

Page 175: ...2 1 1 Active Alarm Unlike the Event Log that contains a chronological list of events that the FP 5000 has observed the Active Alarm screen shows the user what trips or alarms have occurred when they...

Page 176: ...Condition must be cleared externally away from the FP 5000 unit Conditions must be cleared externally away from the FP 5000 unit Table 12 12 Clear Active Alarm Event Operate Cause Table 12 13 Clear A...

Page 177: ...ce operation 50P IOC A Phase current Instantaneous Over Current operation 50R IOC A Residual current Instantaneous Over Current operation 50X IOC An IX ground current Instantaneous Over Current operat...

Page 178: ...g which setpoints were in use at the time of the trip 7 WaveCap Index The waveform capture index is a unique number that is assigned to every waveform capture operation A waveform is automatically cap...

Page 179: ...e at the time of the trip 33 V I Phasors Shows the fundamental voltage and current phasors with magnitude and relative phase angle Indicates information available by selecting the line and pressing En...

Page 180: ...your FP 5000 firmware The FlashLoader program must be installed on your PC and your PC must have RS 232 serial communication capability The S Record file must be in one of the disk data paths accessib...

Page 181: ...ever different versions of the firmware have different setting structures For this reason Cutler Hammer recommends verifing and changing the settings if necessary prior to placing the FP 5000 back int...

Page 182: ...selected highly recommended a message will appear at the bottom of the screen stating that Verifying is in progress see Figure 12 7 This should take anywhere between 10 to 60 seconds depending on the...

Page 183: ...proximately 20 seconds to several minutes to complete depending on the size of the program When completed a message will appear on the screen Erased properly Click Program to download the application...

Page 184: ...r can then choose to erase which will then allow him to reprogram or exit the program Using the close button will close the program and display the screen as shown in Figure 12 11 The user can either...

Page 185: ...application file name Fp5Kapp s19 will appear in the location window see figure 12 5 this is not the file to download at this time To download the boot swap code to upgrade type Fpbtswap s19 in the f...

Page 186: ...se the mouse button without moving the mouse COM1 Serial communication port 1 on a PC COM2 Serial communication port 2 on a PC Crest Factor The crest factor is the ratio of the peak value to the rms v...

Page 187: ...e Deviation of the percentage of nominal line voltage between any two phases Point To position the pointer so that it is resting on the desired item on the screen Pointer The hollow white arrow that y...

Page 188: ...ine to line voltage between phase a b phase b c phase c a respectively VT Voltage Transformer VX Voltage measured on differential voltage input VX1 VX2 Waveform data The numeric oscillographic values...

Page 189: ...or Phase Balance or when the polyphase currents are unbalanced or contain negative phase sequence Current Relay components above a given amount 47 Phase Sequence Functions upon a predetermined value o...

Page 190: ...ate 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 5 13 4Time Current Curves A variety of inverse time overcurrent curves for the FP 5000 are shown in this secti...

Page 191: ...IL17569C Page 13 6 FP 5000 Effective Date 12 05 Page 13 6 For more information visit www eatonelectrical com Effective Date 12 05 Figure 13 2 ANSI Very Inverse...

Page 192: ...FP 5000 IL17569C Page 13 7 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 7 Figure 13 3 ANSI Extremely Inverse...

Page 193: ...IL17569C Page 13 8 FP 5000 Effective Date 12 05 Page 13 8 For more information visit www eatonelectrical com Effective Date 12 05 Figure 13 4 IEC A Figure 13 4 IEC A...

Page 194: ...FP 5000 IL17569C Page 13 9 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 9 Figure 13 5 IEC B...

Page 195: ...IL17569C Page 13 10 FP 5000 Effective Date 12 05 Page 13 10 For more information visit www eatonelectrical com Effective Date 12 05 Figure 13 6 IEC C...

Page 196: ...FP 5000 IL17569C Page 13 11 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 11 Figure 13 7 IEC...

Page 197: ...IL17569C Page 13 12 FP 5000 Effective Date 12 05 Page 13 12 For more information visit www eatonelectrical com Effective Date 12 05 Figure 13 8 ANSI...

Page 198: ...FP 5000 IL17569C Page 13 13 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 13 Figure 13 9 Thermal...

Page 199: ...IL17569C Page 13 14 FP 5000 Effective Date 12 05 Page 13 14 For more information visit www eatonelectrical com Effective Date 12 05 Figure 13 10 Phase I4 t...

Page 200: ...FP 5000 IL17569C Page 13 15 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 15 Figure 13 11 Phase I2 t...

Page 201: ...IL17569C Page 13 16 FP 5000 Effective Date 12 05 Page 13 16 For more information visit www eatonelectrical com Effective Date 12 05 Figure 13 12 Phase It...

Page 202: ...FP 5000 IL17569C Page 13 17 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 17 Figure 13 13 Ground I4 t...

Page 203: ...IL17569C Page 13 18 FP 5000 Effective Date 12 05 Page 13 18 For more information visit www eatonelectrical com Effective Date 12 05 Figure 13 14 Ground I2 t...

Page 204: ...FP 5000 IL17569C Page 13 19 Effective Date 12 05 Effective Date 12 05 For more information visit www eatonelectrical com Page 13 19 Figure 13 15 Ground IT...

Page 205: ...UL Compliance is covered under UL File Number E154862 Catalog FP 5000 00 5 Amp Version only FP5100 00 1 Amp version pending UL 1053 Ground Fault Interruption GFI for Protective Relaying PR Equipment P...

Page 206: ...2 History Log 4 22 Monitoring Diagram 8 12 Open 8 12 8 13 Open LED 4 23 Operation PB 5 40 State 8 12 State Alarm 8 14 Trip 8 13 Trouble 8 14 C Calculated 8 2 Capacitive Load 4 7 Catalog Numbers 1 5 Ca...

Page 207: ...tion 8 15 Drawout Case 6 6 6 11 Dropout 5 52 12 6 E Energy 4 7 Display 4 7 Parameters 4 7 Energy Unit 5 40 Environmental Rating 3 5 Event Clear Active Alarm 12 11 Log 4 21 12 4 12 10 Display 4 22 Enab...

Page 208: ...Voltage Protection 8 9 Voltage Protection Table 8 9 Net Var Hours 4 7 Net Watthours 4 7 NetPower 10 3 10 4 NetPower 10 4 Neutral Overvoltage 8 10 Settings Table 8 10 Neutral V Protection 4 14 Table 5...

Page 209: ...Interlocking 4 15 Pushbutton 4 3 Arrows 4 4 Close 4 4 Enter 2 6 4 4 Log 4 4 Monitor 4 4 Open 4 4 Page Up and Page Down 2 6 Previous 2 6 4 4 Reset 4 3 Set 4 4 Status Control 4 4 Test 4 4 Up and Down 2...

Page 210: ...23 Trip Log 4 21 Display 4 21 Troubleshooting 12 1 12 14 V V THD Alarm 5 49 VA Demand Alarm 5 49 VA Hours 4 7 Var Demand Alarm 5 49 Var Power Alarm 5 48 Var Hours Lagging 4 7 Leading 4 7 Net 4 7 View...

Page 211: ...Page 14 6 For more information visit www eatonelectrical com Effective Date 12 05 IL17569C Page 14 6 FP 5000 Effective Date 12 05 This page left blank intentionally...

Page 212: ...Effective Date 12 05 For more information visit www eatonelectrical com Page 14 7 FP 5000 IL17569C Page 14 7 Effective Date 12 05...

Page 213: ...June 2003 Eaton Corporation Cutler Hammer business unit 1000 Cherrington Parkway Moon Township PA 15108 4312 USA www eatonelectrical com IL17569C Style 66A2053H04 For additional information please ca...