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4.0  PRINCIPLE OF OPERATION

In open air at 40°C, a K-Frame circuit breaker with a
Digitrip OPTIM 550 Trip Unit installed will carry continu-
ously up to 400 amperes without exceeding a 50°C rise
at the terminals. The calibration of the trip unit is insen-
sitive to ambient temperatures over a range of -20° to
+55°C. However the trip unit contains thermal tempera-
ture protection circuitry that initiates a trip operation for
self-protection if the internal ambient temperature at the
printed circuit board (PCB) reaches approximately
100°C. This may occur for open air temperatures above
40°C with circuit breaker currents near full load.

For ambient conditions above 40°C and where the maxi-
mum ampere rating plug has been installed, derating of
the circuit breaker frame should be considered to avoid
exceeding a safe terminal temperature operating range.
Consult Cutler-Hammer for recommendations.

4.1  GENERAL

The Digitrip OPTIM 550 Trip Unit provides a tripping sig-
nal to the flux transfer shunt trip when current and time
delay settings are exceeded. This is accomplished by
employing the Cutler-Hammer custom designed inte-
grated circuit S

µ

re™chip, which includes a microcom-

puter to perform its numeric and logic functions.

In the Digitrip OPTIM 550 Trip Unit, all required sensing
and tripping power to operate its protection function is
derived from the current sensors in the circuit breaker.
The secondary currents from these sensors provide the
correct input information for the protection functions, as
well as tripping power, whenever the circuit breaker is
carrying current. These current signals develop analog
voltages across the appropriate calibrating resistors.

The microcomputer, in cyclic fashion, repeatedly scans
the voltage values across each calibrating resistor and
enters these values into memory. These data are used
to calculate true RMS current values, which are then
repeatedly compared with the protection function set-
tings and other operating data stored in the memory.
The software program then determines whether to initi-
ate protection functions, including tripping the breaker
through the flux transfer shunt trip device in the circuit
breaker.

4.2  OVERLOAD TRIP

In accordance with standards requirements, the trip unit
initiates a trip of the circuit breaker within two hours for
an overload of 135 percent, and will trip in less time for
higher overload currents.

I.L. 29C507

Page 5

Effective 5/00

Figure 3-5  Rating Plug Installation

Figure 3-4  Connection Diagram

Source

L           C            R

N

Load

White

Grey

Summary of Contents for Digitrip OPTIM 550 KEP3125T52

Page 1: ...MMER IS NOT LIABLE FOR THE MISAPPLICATION OR MISINSTALLATION OF ITS PRODUCTS The user is cautioned to observe all recommendations warnings and cautions relating to the safety of person nel and equipment as well as all general and local health and safety laws codes and procedures WARNING The recommendations and information contained herein are based on Cutler Hammer experience and judge ment but sh...

Page 2: ...s a thermal magnetic trip unit should be used The Digitrip OPTIM 550 Trip Unit for the K Frame is available in 3 different types and two different maximum ampere ratings Table 1 1 Ground Fault Alarm trip units do NOT provide ground fault protection 2 0 UL LISTED DEVICES The Digitrip OPTIM 550 Trip Unit is listed in accordance with Underwriters Laboratories Inc Standard UL489 under file E7819 and s...

Page 3: ... diagram in Figure 3 4 It has the same turns ratio as the phase current sensors in the trip unit I L 29C507 Page 3 Effective 5 00 Do not connect the neutral current sensor secondary output to ground Connecting the secondary output to ground may cause damage to the trip unit The polarity of the sensor connections is critical Always observe the polarity markings on the instal lation drawings The pol...

Page 4: ...dle to the ON position Circuit break er handle should remain at the ON position Press Push to trip button to check the manual tripping of the circuit breaker NOTICE Max Amps In Catalog Number of trip unit 125A 63A ORPK125A063 125A 070A ORPK125A070 125A 090A ORPK125A090 125A 100A ORPK125A100 125A 110A ORPK125A110 125A 125A ORPK125A125 250A 125A ORPK025A125 250A 150A ORPK025A150 250A 160A ORPK025A16...

Page 5: ...udes a microcom puter to perform its numeric and logic functions In the Digitrip OPTIM 550 Trip Unit all required sensing and tripping power to operate its protection function is derived from the current sensors in the circuit breaker The secondary currents from these sensors provide the correct input information for the protection functions as well as tripping power whenever the circuit breaker i...

Page 6: ... illustrated in Figure 5 4 are shipped with each Digitrip OPTIM 550 Trip Unit 5 2 3 GENERAL TEST INSTRUCTIONS The interconnected system shall be evaluated in accor dance with the equipment assembler s detailed instruc tions by qualified personnel The polarity of the neutral sensor connections if used must agree with equipment assembler s detailed instruc tions to avoid improper operations followin...

Page 7: ...ated in Figure 3 5 is used to establish the continuous ampere rating of the related cir cuit breaker The Long Delay protection function of the trip unit is set at the rating plug value In The Short Delay and Instantaneous protection functions are set as a multiple of In The Ground Fault protection function is indepen dent of In Different rating plugs are available to match the desired current rati...

Page 8: ...ies which mount on the trip unit are available for use The number of the instruction leaflet covering the installation of each accessory is shown Alarm Signal Lockout ASL Switch I L 29C182 Auxiliary Switch I L 29C122 Shunt Trip I L 29C144 Low Energy Shunt Trip I L 29C145 Undervoltage Release Mechanism HandleReset l L 29C166 Figure 5 3 Connections for Ground Fault No Trip Test with a Three Wire Sys...

Page 9: ...Ground Fault Test Record should be Retained by Those in Charge of the Building s Electrical Installation in order to be Available to the Authority having Jurisdiction Test Date Circuit Breaker Number Results Tested By Figure 5 4 Typical Performance Test Record Form ...

Page 10: ...Cutler Hammer Pittsburgh Pennsylvania U S A Effective 5 00 ISI Style 6602C55H01 Printed in U S A Page 10 I L 29C507 ...

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