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14

Instruction Book    

IB182942EN   July 2018   www.eaton.com

DST-2-VR

+

VR-Series

+

 Replacement Circuit Breaker

Figure 4.8.d shows the circuit breaker in the closed state after the 

closing springs have been recharged. The recharging of the spring 

rotates the closing cam one half turn. In this position the main link 

roller rides on the cylindrical portion of the cam, and the main link 

does not move out of position.

4.3.3   TRIPPING OPERATION

When the trip bar “D” shaft (Figure 4.8.b, Item 9) is turned by 

movement of the shunt trip clapper (11), the trip latch will slip past 

the straight cut portion of the trip bar shaft and will allow the banana 

link and main link roller to lower. The energy of the opening spring 

and contact loading springs is released to open the main contacts. 

The mechanism is in the state illustrated (Figure 4.8.b) after the 

circuit breaker is tripped open.

4.3.4   TRIP-FREE OPERATION

When the manual trip button is held depressed, any attempt to close 

the circuit breaker results in the closing springs discharging without 

movement of the pole shaft or vacuum interrupter stem.

4.4   CONTROL SCHEMES

There are two basic control schemes for the VR-Series

+

 circuit 

breaker elements, one for dc control and one for ac control voltages 

(Figure 4.3). Specific customer order wiring schematics and 

diagrams are included with each circuit breaker.
There may be different control voltages or more than one tripping 

device, but the principal mode of operation is as follows:
As soon as the control power is applied, the spring charging motor 

automatically starts charging the closing spring. When the springs 

are charged, the motor cut off LS1/bb switch turns the motor off. 

The circuit breaker may be closed by closing the control switch close 

(CS/C) contact. Automatically upon closing of the circuit breaker, the 

motor starts charging the closing springs. The circuit breaker may be 

tripped any time by closing the control switch (CS/T) contacts.
Note the position switch (PS1) contact in the spring release circuit 

in the scheme. This contact remains closed while the circuit breaker 

is being racked between the ‘Test’ and ‘Connect’ positions for 

VR-Series

+

 circuit breakers. Consequently, it prevents the circuit 

breaker from closing automatically, even though the control close 

contact may have been closed while the circuit breaker is racked to 

the ‘Connect’ position.
When the CS/C contact is closed, the SR closes the circuit breaker. 

If the CS/C contact is maintained after the circuit breaker closes, the 

Y relay is picked up. The Y/a contact seals in Y until CS/C is opened. 

The Y/b contact opens the SR circuit, so that even though the circuit 

breaker would subsequently open, it could not be reclosed before 

CS/C was released and remade. This is the anti-pump function.

4.4.1   TIMING

The opening and closing times for the circuit breakers vary 

depending upon the control voltage, power rating, environment and 

test equipment. Differences in timing are expected between initial 

factory measurements and field inspections. Circuit breaker timing 

can be measured by service personnel using available equipment 

before installation and in conjunction with regular maintenance 

periods to assist in tracking the general health of the circuit breaker. 

Typical ranges as observed using nominal control voltages are listed 

in Table 4.

Tablt 4. Timt Ptr Evtnt

Event

Milliseconds

Closing Time

(From Initiation of Close Signal to Contact Make)

45 - 60

Opening Time

(Initiation of Trip Signal to Contact Break)

30 - 38

Reclosing Time

(Initiation of Trip Signal to Contact Make)

140 - 165

otte:

N

Values are typical at nominal rated control voltage(s).

4.5   SECONDARY CONNECTION BLOCK

The breaker control circuit is connected to the switchgear control 

through  secondary connection block (Figure 3.3.b). The contacts 

engage automatically when the breaker is racked into the “test” and 

“connect” positions. The socket half of the connection is located in 

the cubicle and a jumper of multiconductor cable can complete the 

control connections (for testing) when the breaker is withdrawn from 

the cell. 

4.6   INTERLOCKS

 WARNING

INTERLOCKS ARE PROTECTIVE DEVICES FOR PERSONNEL AND 

EQUIPMENT. DO NOT BYPASS, MODIFY, OR MAKE INOPERATIVE ANY 

INTERLOCKS. DOING SO COULD CAUSE DEATH, SERIOUS PERSONAL 

INJURY, AND/OR PROPERTY DAMAGE.

There are several interlocks built into the VR-Series

+

 vacuum 

replacement breakers. Each of these interlocks, though different in 

form, duplicate or exceed in function that of the original breaker. 

These interlocks exist to safeguard personnel and equipment. The 

basic premise behind the interlocking arrangement on the vacuum 

replacement breaker is that the breaker must not be inserted into 

or removed from a live circuit while the main contacts are closed. 

Also considered in the interlocking is that the breaker should pose 

no greater risk than necessary to the operator in or out of the cell. 

In addition to the original  interlocks, VR-Series

+

 breakers provide an 

anti-close interlock.

4.6.1   ANTI-CLOSE INTERLOCK

The anti-close interlock prevents discharging of the closing springs if 

the breaker is already closed (Figure 4.5, Item 11). When the breaker 

is closed, the interlock component moves away from the spring 

release clapper so that it cannot lift the spring release latch (9).

4.6.2   SHUTTER OPERATING MECHANISM

Each breaker cell is equipped with a shutter to shield the high 

voltage stabs in the cubicle when the breaker is not in the cubicle. 

The shutter is regulated by the shutter operating mechanism located 

on the right side of the breaker. This mechanism opens the shutter 

as the breaker is racked into the cell and closes the shutter as the 

breaker is racked out of the cell.

Summary of Contents for DST-2-15-500

Page 1: ...Instruction Book IB182942EN DST 2 VR VR Series Replacement Circuit Breaker DST 2 VR 250 2000A Shown July 2018 Supersedes March 2018 Effective...

Page 2: ...ions of this equipment do not purport to be covered by these instructions If further information is desired by purchaser regarding his particular installation operation or maintenance of particular eq...

Page 3: ...ERATION CHECK 21 5 4 VACUUM INTERRUPTER INTEGRITY 21 5 5 LOW FREQUENCY WITHSTAND TEST INSULATION CHECK 21 5 6 CONTACT EROSION AND WIPE 21 5 7 PRIMARY CIRCUIT RESISTANCE 21 5 8 ELECTRICAL OPERATIONS CH...

Page 4: ...portant that this installation and maintenance instruction booklet be read and followed closely to achieve optimum performance and a long useful circuit breaker life in its application 1 1 VISUAL INST...

Page 5: ...Latching Momentary Capabilities kV MVA Amps K Low Freq kV RMS Impulse kV Peak I kA RMS KI kA RMS kA RMS Peak DST 2 7 5 500 DST 2 7 5 VR 500 8 25 500 1200 2000 1 25 36 95 33 41 66 111 DST 2 15 500 DST...

Page 6: ...on com DST 2 VR VR Series Replacement Circuit Breaker Table 2 DST 2 VR Dimensions Circuit Breaker Type Existing Circuit Breaker Rated Continuous Current at 60 Hz Amps A B C D E F DST 2 VR 1200 2000 65...

Page 7: ...est coupler engaged Failure to disconnect the test coupler could result in an electrical shock leading to death severe personal injury equipment damage and or improper operation Do not work on a close...

Page 8: ...and other components If damaged or loss is detected file claims immediately with the carrier and notify an Eaton representative Tools and Accessories Maintenance Tool Style 94C9506G01 This tool is us...

Page 9: ...ition before placing it in to storage The circuit breaker is shipped with its contacts open and closing springs discharged The indicators on the front cover should confirm this Insert the end of the m...

Page 10: ...w of DST 2 VR Front External View 1 Lock Out Tag Out 5 Manual Charging Socket 9 Push To Close Button 2 Levering In Access 6 Spring Charged Discharged Indicator 10 Interlock Pedal 3 Handle 7 Operations...

Page 11: ...T 2 VR VR Series Replacement Circuit Breaker Figure 3 3 b Rear External View of DST 2 VR Rear External View 1 Lifting Points 4 Anti Rotation Self Adjuster Optional 2 Secondary Disconnects 5 Ground Con...

Page 12: ...t is assembled at the factory as a unit to assure correct dimensional relationships between working components Three interrupter assemblies are used per circuit breaker Each vacuum interrupter assembl...

Page 13: ...ER CONTACTS ARE CLOSED OR THE CLOSING SPRINGS ARE CHARGED THE CIRCUIT BREAKER CONTACTS MAY OPEN OR THE CLOSING SPRINGS DISCHARGE CAUSING CRUSHING INJURY DISCHARGE THE SPRINGS AND OPEN THE CIRCUIT BREA...

Page 14: ...This is the anti pump function 4 4 1 TIMING The opening and closing times for the circuit breakers vary depending upon the control voltage power rating environment and test equipment Differences in ti...

Page 15: ...est and Connect positions OPERATION C and NO C and NC C and NO C and NO C and NC C and NO Brown Switch Black Switch Black Switch Brown Switch SWITCH TERMINAL LS1 bb LS2 aa LS2 bb LC PS1 PS2 Circuit Br...

Page 16: ...ring system tripping and spring release interlocks perform the following a Set the breaker mechanically trip free during the first 4 inches of travel into the cell and whenever the breaker receives a...

Page 17: ...Cover Removed VR Series Circuit Breaker Element Mechanism 1 LH Closing Spring 5 Spring Release Assembly 9 Manual Charge Socket 2 Latch Check Switch To Rear of Motor Cutoff Switch 6 Shunt Trip Assembly...

Page 18: ...eaker Closed Springs Charged 2 1 3 4 5 6 7 8 9 10 11 12 13 14 Closing Cam and Trip Linkage 1 Spring Release Close Latch 6 Ratchet Wheel 11 Anti Close Interlock 2 Pole Shaft 7 Spring Crank 12 Motor Rat...

Page 19: ...2 Main Link 6 Cam Shaft 10 Trip Latch Reset Spring 3 Operating Rod 7 Banana Link 11 Shunt Trip Lever 4 Pole Shaft 8 Trip latch 12 Shunt Trip Coil 4 1 2 3 5 6 7 8 9 10 11 12 4 8 a Circuit Breaker Open...

Page 20: ...a cell containing an MOC until after the switch has been properly adjusted WARNING MEASUREMENTS AND ADJUSTMENTS SHOULD NEVER BE ATTEMPTED IN AN ENERGIZED STRUCTURE IF THE STRUCTURE CANNOT BE DE ENERGI...

Page 21: ...YS REMOVE THE MAINTENANCE TOOL AFTER CHARGING THE SPRING FAILURE TO REMOVE THE MAINTENANCE TOOL FROM THE BREAKER COULD CAUSE INJURY TO PERSONNEL AND OR EQUIPMENT DAMAGE IF THE BREAKER WAS TO CLOSE Clo...

Page 22: ...n The test position can be verified by the inability to move the breaker in or out the Interlock Pedal is in the up position and the cell label test is visible on the floor of the cell in front of the...

Page 23: ...onnect position can be verified by the inability to move the breaker in or out the Interlock Pedal is up and has released the trip mechanism and the cell label operating is visible on the floor of the...

Page 24: ...s DISCHARGED and that the main contact status indicator reads OPEN Manually trip close and trip the breaker as needed to obtain this status Note N The motor cutoff switch is located on the lower cover...

Page 25: ...so that the circuit breaker could be closed It must be returned to the fully withdrawn condition prior to insertion in the circuit breaker compartment b From the withdrawn position align the center g...

Page 26: ...al of the circuit breaker Note N For Canadian versions with separate disconnect and test positions it will stop at the test position Electrical and mechanical tests of the circuit breaker can be perfo...

Page 27: ...and retest or replace Insulation Integrity Main circuit to ground Withstand 15kV 60Hz for 1 Minute 5kV Rating Hi pot Tester Clean and retest or replace Control circuit to ground Charging Motor discon...

Page 28: ...ommended that the equipment be capable of delivering 25 milliamperes for one minute The current delivery capability of 25 mA ac applies when all three vacuum interrupters are tested in parallel If ind...

Page 29: ...ressed in micro ohms Repeat for the remaining two poles The resistance should not exceed the factory test levels more than 200 as stated in IEEE C37 09 Factory test levels are recorded on the circuit...

Page 30: ...ol Mounting Testing Locations by Circuit Breaker Type CIRCUIT BREAKER DESIGNATION APPROXIMATE MECHANISM CHASSIS WIDTH INCH LOWER MOUNTING HOLE LOWER MOUNTING HOLE MARKER PLACEMENT HOLE VR Series 18 A1...

Page 31: ...a sheet of paper that can be kept as a record of the test Record the date of the test person conducting the test circuit breaker serial number and the operations counter on the tape or paper Figures 6...

Page 32: ...Marker Interface Cam Marker CloSure Tool TM 15 O 15 O Figure 6 13 Determining the Distance Traveled Figure 6 14 Illustrative Testing Tape Sample Figure 6 12 Evaluate the CloSure Performance Date of Br...

Page 33: ...nt requires maintenance only once every ten years or ten thousand operations which ever comes first After a ten year service interval or when ten thousand operations have been reached contact your loc...

Page 34: ...urned Motor Cut Off Contacts open or burned Trip Coil Assembly Clapper fails to reset Closing sound but no close Pole Shaft Not open fully Trip Latch Reset Spring Damaged or missing Trip Bar D Shaft F...

Page 35: ...SWITCH Circuit Breaker Auxiliary Switch 94C9525G13 5 POSITION SWITCH Circuit Breaker Position Switch PS1 94C9525H06 6 POSITION SWITCH Circuit Breaker Position Switch PS2 94C9525H07 7 LATCH CHECK SWITC...

Page 36: ...ulevard Cleveland OH 44122 United States Eaton com 2018 Eaton All Rights Reserved Printed in USA Publication No IB182942EN July 2018 Eaton is a registered trademark All trademarks are property of thei...

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