Eaton EBC-L, User And Installation Manual

Page 1: ...USER S AND INSTALLATION GUIDE Eaton Small External Battery Cabinet EBC S and Large External Battery Cabinet EBC L P 164000504...

Page 2: ...ions or additional measures may be needed to prevent disturbances The contents of this manual are the copyright of the publisher and may not be reproduced even extracts without the written approval of...

Page 3: ...4 Environment 12 2 5 Symbols on the UPS and accessories 13 2 6 Warning labels and notices in rooms 14 2 7 For more information 14 3 Installation 15 3 1 Installation checklist 17 3 2 Installation cons...

Page 4: ...EBC S and Large External Battery Cabinet EBC L User s and Installation Guide Eaton Corporation plc 2015 All rights reserved Revision 002 Document ID P 164000504 5 37 6 Warranty 35 6 1 General 35 6 2 W...

Page 5: ...ING WARNING indicates a hazard with a medium level of risk which if not avoided could result in serious injury or death or damage to your machine CAUTION CAUTION indicates a hazard with a low level of...

Page 6: ...moking Limited or restricted access 1 2 3 Mandatory action symbols These symbols are used to indicate an action that must be taken General symbol for mandatory action Disconnect from power source Read...

Page 7: ...the equipment Keep this manual for future reference The battery cabinet contains components that carry high currents and voltage A properly installed enclosure is earthed and IP20 rated against elect...

Page 8: ...for outdoor use Before you start any installation or service work make sure that all AC and DC power sources are disconnected Power may come from multiple sources Also ensure system grounding PE conti...

Page 9: ...ource by opening the corresponding battery circuit breaker Check if the battery is inadvertently grounded If it is remove the source of the ground Contacting any part of a grounded battery can cause a...

Page 10: ...ols This document is written for a global reader CAUTION Read this document before you start to operate or perform work on the UPS system 2 2 CE marking The product has a CE marking in compliance with...

Page 11: ...openings on the same wall It is recommended to locate the air inlet at the floor level and the air outlet close to the ceiling level Excessive amount of dust in the operating environment of the batter...

Page 12: ...examples of symbols used on the UPS or its accessories The symbols are used to alert you of important information RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the asso...

Page 13: ...rrosive electrolyte explosive gases dangerous voltages and currents 2 7 For more information Address any inquiries about the UPS and the battery cabinet to the local office or an agent authorized by t...

Page 14: ...y cabinet EBC S and the large external battery cabinet EBC L The EBC S is designed to be used with the uninterruptible power supply UPS rated up to 20kW output power and the EBC L with up to 40kW outp...

Page 15: ...S settings during commissioning or start up Refer to UPS installation and operation manual for UPS configuration Battery cabinet internal power wiring Battery to UPS power wiring and control wiring fo...

Page 16: ...from the UPS to the battery breaker Room ventilation is installed and operating correctly Air conditioning equipment is installed and operating correctly The area around the installed UPS system is c...

Page 17: ...d indoor area free of conductive contaminants and with sufficient air exchange The battery cabinet dimensions are shown in Figure 2 Figure 2 EBC S and EBC L dimensions A DC rated circuit breaker withi...

Page 18: ...EBC L From the top of the cabinet 0 mm 0 mm From the front of the cabinet 500 mm 800 mm From the back of the cabinet 150 mm 250 mm From the side of the cabinet 0 mm 0 mm Figure 3 Battery cabinet clear...

Page 19: ...C WARNING The external battery cabinet is heavy If the unpacking instructions are not closely followed the cabinet may tip over and cause serious injury Do not tilt the cabinet more than 10 degrees fr...

Page 20: ...Make a visual inspection and check that there are no signs of shipping damages Check the indicators See the instructions next to the indicators on the package 3 Open the package The roof of the packag...

Page 21: ...them until they are retracted 6 Open the cabinet door 7 Remove the bolts that fasten the shipping brackets to the UPS cabinet and to the pallet 8 Remove the shipping brackets 9 Slowly roll the cabine...

Page 22: ...asters and the cabinet is level NOTE If you remove the cabinet from its original installation location and transfer it to a new location on a pallet lower the leveling feet until the cabinet is not re...

Page 23: ...nected before installation CAUTION Always use double insulated cables because the cables are routed outside the cabinets If you need to use other cables than the ones provided with the cabinet make su...

Page 24: ...ble terminations 1 24V battery shunt trip cable from UPS 2 TRIP battery shunt trip cable from UPS 3 DET battery shunt trip cable from UPS 4 GND battery shunt trip cable from UPS 5 24V battery shunt tr...

Page 25: ...ton Corporation plc 2015 All rights reserved Revision 002 Document ID P 164000504 26 37 To connect the power cables and signal wires to the external battery cabinet 1 Open the cabinet door 2 Open the...

Page 26: ...and make sure that the signal wire harnesses are daisy chained in the next cabinet To daisy chain signal wires cut the multiple connector and extra length of the cables and connect the cables to TB2 t...

Page 27: ...nt safety instructions Remember that your UPS system is designed to supply power EVEN WHEN IT IS DISCONNECTED FROM THE UTILITY POWER The UPS module interiors are unsafe until the DC power source is di...

Page 28: ...terminal disconnect the charging source Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in an electri...

Page 29: ...authorized personnel are allowed to perform battery replacement and maintenance Contact your service representative for battery maintenance 4 3 Recycling the used UPS or batteries Remove the battery b...

Page 30: ...d Installation Guide Eaton Corporation plc 2015 All rights reserved Revision 002 Document ID P 164000504 31 37 Figure 7 WEEE symbol Figure 8 Recycling batteries symbol When handling waste from electri...

Page 31: ...voltages and caustic toxic and flammable substances If used improperly batteries can injure or kill people and damage equipment Do not discard of unwanted batteries or battery material in the public...

Page 32: ...erred through the IEC 62040 1 Performance tests IEC 62040 3 Uninterruptible power systems UPS Part 3 Method of specifying the performance and test requirements Environmental IEC62040 4 Uninterruptible...

Page 33: ...tery quantity 32 blocks 192 cells per battery string Note Do not connect battery strings with different battery quantity and voltage in parallel Battery voltage 384 V 32 blocks 5 3 Environmental speci...

Page 34: ...valid if the installation inspection and initial startup of the UPS unit is carried out by a service engineer approved by Eaton Service and maintenance of the UPS shall also be performed only by a se...

Page 35: ...of printing The UPS manufacturer reserves the right to modifications without prior notice 6 2 Whom to contact in case of Warranty In case of Warranty or while unsure if the unit in question is covered...

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Page 37: ...Copyright 2015 Eaton Corporation plc All rights reserved Unauthorized copying and lending are prohibited Eaton Power Quality Oy Koskelontie 13 FI 02920 Espoo Finland www eaton eu...