40
Troubleshooting
1
General Information
2nd Ed. 02/07
FSO-2405
Problem
Probable cause
Possible solution
Reference
Hard gear
Excessively worn
Replace synchronizer
Synchronizer
disengaging
or damaged
assemblies
assemblies -
(continuation)
synchronizer
page 140
assemblies
(springs, keys,
sleeve or hub)
Worn or damaged
Replace worn or
As to this manual
shifting system
damaged parts
instructions
components (shift
yokes, nylon pads,
bars, shift blocks)
Mainshaft or
Adjust end play
End play
countershaft end
adjustment -
play improperly
page 148
adjusted
Gear shift rubbing
Malfunction of
Verify and adjust
As to vehicle’s
clutch
clutch
shop manual
Malfunction of
Verify and adjust
As to vehicle’s
clutch linkage
linkage
shop manual
Worn or damaged
Replace
As to vehicle’s
flywheel bushing
instruction manual
or bearing
Worn or damaged
Replace rings
Synchronizer
synchronizer rings
assemblies -
page 140
Shift yoke nylon
Replace
Shift bars -
pads worn
page 124
Transmission
Gear shift lever
Adjust console
As to vehicle’s
slips out of gear
console out of
shop manual
position, forcing
the lever
Worn or damaged
Replace synchronizer
Synchronizer
synchronizer
assemblies
assemblies -
assemblies
page 140
Summary of Contents for Fuller FSO-2405
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Page 78: ...78 Installation Reference 1 General Information 2nd Ed 02 07 FSO 2405 VM Motori VM Motori 01...
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