Eaton gree motion xChargeIn DC 22, Installation Manual

Page 1: ...xChargeIn DC 22 Installation Manual xChargeIn DC 22 ...

Page 2: ... A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability o...

Page 3: ... 3 1 Front and back views 7 3 2 Left and right views 8 3 3 Top and bottom views 8 3 4 Types of cables 9 4 RELEVANT INFORMATION PRIOR TO THE INSTALLATION 10 4 1 Tools required for the installation 10 4 2 Checking the box contents 10 4 3 Dimensions and weight 11 4 4 Lifting transportation and unloading instructions 12 4 5 Unpacking 12 5 MOUNTING AND INSTALLATION 13 5 1 Positioning the xChargeIn DC 2...

Page 4: ... 7 3 How to start charging 32 7 4 Indicators and User interfaces 32 7 4 1 Button indicators 32 7 4 2 LED indicators 33 7 4 3 Color touchscreen display 34 7 5 Emergency button 34 8 MAINTENANCE 35 8 1 How to open close the xChargeIn DC 22 housing 35 8 2 How to set the unit as out of order 36 8 3 Replace the SIM card 37 8 4 Cleaning or replacing filters 37 8 5 Dismount 38 8 6 Station updates 38 8 7 D...

Page 5: ...tents of this manual are the copyright of the publisher and may not be reproduced even in extracts without the prior written approval of Eaton Corporation While every care has been taken to ensure the accuracy of the information contained in this manual Eaton assumes no liability for any error or omission Eaton reserves the right to modify the designs of its products The unauthorized copying and l...

Page 6: ...ging 1 Options Cable CHAdeMO Floor mounted Floor mounted with a column Network interface 3G 4G Software licenses Eaton Scan Charge Eaton Charging network manager Warranty Warranty 2 years An electric shock can be fatal Avoid touching internal or external parts normally live while the system is powered on Read the instructions These instructions are intended for professional installers A profession...

Page 7: ...n AC Alternating current CAN Controller Area Network CCS Combined Charging System CHAdeMO CHArge de MOve DC Direct current EMC Electromagnetic compatibility EMI Electromagnetic interference FW Firmware HW Hardware IEC International Electrotechnical Commission IP Internet Protocol LAN Local area network LCD Liquid crystal display N Neutral OV Overvoltage PE Protective earth PPE Personal protective ...

Page 8: ...ity if the rules for correct installation are not respected and it is not responsible for the system upstream or downstream of the equipment it supplies The exclusion of protective devices is extremely dangerous and relieves the manufacturer of any responsibility for damage to people and things A first aid kit must be provided 2 1 Operating environment and restrictions Each system must be used exc...

Page 9: ...ing to the intended use The responsibilities deriving from the commercial components are delegated to the respective manufacturers Avoid touching the equipment enclosure during the equipment operation The enclosure could overheat during its operation or be heated by direct sunlight To avoid burns from an overheated surface caused by sunlight please use suitable PPE or wait for the equipment to coo...

Page 10: ...place some residual risks will still be present which cannot be removed These risks are listed in the following table along with recommendations to prevent or mitigate them Table 3 Residual risks Risk assessment Recommended solution Noise pollution caused by installations in unsuitable environments or where professionals work on a regular basis Reassess the installation environment or site Unsuita...

Page 11: ...how different views of the xChargeIn DC 22 DC EV charger 3 General description 3 1 Front and back views Figure 1 Front and back views of xChargeIn DC 22 Number Description 1 Button indicator 2 Color touchscreen display 3 RFID reader 4 LED indicator 5 Cable glands 6 Mounting holes 45 49 532 440 35 1 4 2 3 5 6 6 ...

Page 12: ...hargeIn DC 22 3 2 Left and right views Figure 3 Top and bottom views of xChargeIn DC 22 Number Description 1 Power input cable gland 2 Ethernet cable gland 3 CHAdeMO cable gland 4 CCS cable gland 5 Optional cable entries knockout holes 6 Screws to open close the front door 7 Emergency stop button 1 5 3 4 6 2 7 Number Description 1 Air flow grid 1 ...

Page 13: ... instantaneous charging power can vary upon other variables such as grid power available installation and car model For those reasons Eaton declines any responsibility on the total power delivered Figure 4 Illustration of connector types available with xChargeIn DC 22 1 2 Number Description 1 CCS EU 2 CHAdeMO The unit can be equipped with either CCS or both as reported in the table below Table 4 P...

Page 14: ... must be carried out only by professional installers During the installation ensure the equipment is powered off 4 2 Checking the box contents To perform the installation the installer should have the following tools The xChargeIn DC 22 box must contain the following parts Screwdriver Open ended wrenches Drilling machine Laptop SIM card in case of online chargers with 4G modem xChargeIn DC 22 char...

Page 15: ...in mm 520 x 630 x 265 Station weight without cables in kg 53 Column Column dimensions H x W x D in mm 1080 x 540 x 200 Column weight in kg 32 Cables CCS weight in kg 4 CHAdeMO weight in kg 6 Total Total height in mm 1600 Total weight in kg max 96 Figure 5 shows the front and side views of the EV charger with dimensions together with the optional floor mounted column Figure 5 xChargeIn DC 22 front ...

Page 16: ... stated The unit is not equipped with specific lifting tools Remember that the packaging elements cardboard cellophane staples adhesive tape straps etc can cut and or injure if not handled with care They must be removed with appropriate tools and must not be handled by non responsible people i e children The packaging components must be removed and disposed of in accordance with the local regulati...

Page 17: ...to ensure adequate air circulation The cable entries for power cables and the internet connection cable are through the bottom or rear of the charging station The product can be wall mounted or floor mounted with a column optional 5 2 1 Site design A site for electric vehicles EVs equipped with charging stations can be designed in different setups This section is intended to provide some valuable ...

Page 18: ...harging stations 1 1 1 Alternative positions for the EV charging stations are shown in the figure below If a wall is not available for mounting it is possible to use a floor mounted column Figure 7 Alternative positioning of charging stations 1 1 Number Description 1 Charging station Number Description 1 Charging station ...

Page 19: ...the internet connection cable are inserted below the charging station Please note that the appropriate types of plastic plugs and screws must be selected by a professional installer based on the following considerations the location of installation and the type of the wall on which the system is to be mounted This is to ensure the safest possible mounting of the product In case of obstacles e g sn...

Page 20: ... the back of the charging station with dimensions mm Ø10 0 5 2 532 49 45 440 35 Step 2 Fix the unit to the wall with 4 stainless steel M6 screws as described in the picture below Step 3 Screw the 4 M6 screws and securely lock them with the flat washers Figure 10 How to fix the unit on the wall Once the EV charging station is fixed onto the wall mount the plug socket s to the right or to the left s...

Page 21: ... mm and 1100 mm from the ground level for optimal accessibility For CCS plug socket Screw the plug socket directly onto the wall For CHAdeMO plug socket First install the sheet metal cable support onto the wall Secondly screw the plug socket onto the metal cable support as shown below Figure 11 View of the CCS and CHAdeMO plug sockets respectively 75 118 103 60 54 49 118 2 1 Number Description 1 P...

Page 22: ...rete base Use the flat washers to secure the mounting The power input electrical cable is fed through the bottom left opening of 100 mm x 50 mm Below is a schematic representation of the base of the EV charging station column to be mounted on the concrete base Figure 12 The base of the charging station column with dimensions mm 350 50 100 120 200 235 540 ø16 ø40 700 115 400 200 Number Description ...

Page 23: ...ews of the column without the charging station 440 532 540 440 200 Follow these steps to install the unit onto the column Step 1 Place the 4 gaskets on the back of the charging station Step 2 Fix the unit to the backplate of the column with 4 stainless steel M6 screws as described in the figure below Figure 14 How to fix the unit on the backplate of the column ...

Page 24: ...0 screws 4 serrated lock washers 4 flat washers and 2 prevailing torque type hex lock nuts to the column Once the EV charging station is mounted on the column fix the plug sockets to the cable supports on the sides of the column Plug sockets can be mounted to the right and or left side of the EV charging station depending on site configuration and user preferences Position the plug sockets very ca...

Page 25: ...21 XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www eaton com 00 Title Figure 17 Front and lateral views of the xChargeIn DC 22 and plug sockets mounted on the column ...

Page 26: ...consult the table below Table 6 Overview of parameters for dimensioning of the protective devices and power supply line xChargeIn DC 22 nominal power range 22 kW Nominal input voltage Un Uph 230 V 400 V Nominal input current 32 A Phases 3 phase Power supply terminal block max section 16 mm The power losses on the power supply line must be less than 10 of the rated power in accordance with IEC 6003...

Page 27: ... a RCD with rated residual current of 300 mA shall be used for fire protection in accordance with IEC 60364 4 42 and local standards The circuit breakers and the power cable minimal cross sections are overvalued to ensure the functionality of the charging station with higher temperatures During installation other important issues such as cascading of RCDs and selection of a suitable line circuit b...

Page 28: ...here are three possible knockout holes for the power cable and three possible knockout holes for the ethernet cable as shown in Figure 20 Holes nr 1 and 4 in Figure 20 are intended for use with a floor mounted charging station To enter the cables into the charging station knock out one of the holes for the power cable and one for the ethernet cable Before starting the connection operations ensure ...

Page 29: ...able entry for input power cable when mounted on column 2 3 Alternative cable entry for input power cable 4 Cable entry for the ethernet cable when mounted on column 5 6 Alternative cable entry for ethernet cable 7 Emergency button The electrical connection is made on the power supply terminals located at the bottom left of the charger Follow the instructions in the figure below to wire the statio...

Page 30: ...se L2 L2 terminal Phase L3 L3 terminal Neutral N N terminal Earth PE PE terminal Be careful not to reverse the phases with the neutral If this happens the system might malfunction Figure 22 How to wire AC grid connectors to the energy distribution board It is not possible to install the EV charger in an IT grid The cable can pass through the cable gland available on the bottom of xChargeIn DC 22 a...

Page 31: ...Earth connection MANDATORY Check if the ground wire between the door the housing and the protective conductor of the xChargeIn DC 22 is properly attached See the connection instructions shown in the following figure Figure 24 Ground wire between door and housing and to protective conductor PE ...

Page 32: ...nce with local regulations 3 Check that the EARTH connection MANDATORY has been made correctly in accordance with local regulations 4 Perform checks on the continuity of the connections of the protective conductor insulation resistance RCD triggering current triggering time etc in accordance with local regulations 5 Verify that the connection cover is closed and secured with the fixing screws If t...

Page 33: ... of the charging station must be performed by qualified and authorized electricians who are responsible for complying with existing standards and local installation regulations WARNING Any operation requiring the opening of the charger can lead to electric shock hazards Please refer to the section 8 1 of this manual to open the xChargeIn DC 22 housing It is possible to configure the network settin...

Page 34: ...ubnet of the RUTX09 router The default IP address of the router is 192 168 52 1 Contact your Eaton service representative for further details for the router credential Step 3 Connect to the router If a step by step configuration menu Setup Wizard appears ignore it and go directly to the menus described below Step 4 Go to the Network WAN menu Step 5 Activate the WAN network and deactivate the other...

Page 35: ...uter of the unit for connection via SIM card Step 1 Connect your laptop with one of the LAN ports of the router via an ethernet cable See Figure 29 Figure 29 Teltonika RUTX09 modem router Number Description 1 WAN Ethernet port 2 LAN Ethernet ports 3 SIM card slot Step 2 Ensure the laptop is below the same subnet of the RUTX09 modem router The default IP address of the router is 192 168 52 1 Contac...

Page 36: ...plug on the screen Refer to the next section If the card is not authorized the charge will not start and a red triangle is displayed on the charging station status display See next section Indicators and User interfaces If the charging cable is disconnected from the car and there is no power consumption within two minutes the user is automatically deauthenticated 7 4 Indicators and User interfaces...

Page 37: ...tor Description Status Green light on Ready for use Flashing green light Start up stage Breathing green light Waiting for user interaction Flashing blue light Charge start up stage Breathing blue light Vehicle in charge Blue light on Vehicle charged Red light on Error in charging No light Stopped or not powered During the charge the LED indicator also shows the state of charge of the vehicle as pe...

Page 38: ...les of information available from the color touchscreen display Display Description Touchscreen display Touch the screen to wake up Authentication screen Before any operation ensure that the 4G sign is colored in blue If the bar graph is RED there is no connection to the server Choose your language by touching the flag Present the RFID badge on the RFID reader to initiate authentication Select the...

Page 39: ... to open close the xChargeIn DC 22 housing Before attempting to open the charging station ensure the external AC line main switch is disconnected and circuit breakers are open When removing the front cover be careful not to damage any cables connected to the display and the electronics boards Follow these steps to open the xChargeIn DC 22 housing Figure 32 Location of the screw at the top of the u...

Page 40: ...h a TR20 screwdriver unscrew the screw located on the bottom right side of the charging station Step 3 The front door can be opened sideways 8 2 How to set the unit as out of order The xChargeIn DC 22 can be set as out of order by following the steps below 1 On site method Press the emergency push button 2 Remote method Access the Eaton Charging network manager and set the unit as out of order ...

Page 41: ...cartridge to the unit See the figure below Please make sure that the fans are turned off and that the station is not in use during the maintenance operation Moving fans can be dangerous and cause finger injuries Please make sure the filters are checked on a yearly basis to ensure they are not obstructed and working properly In case of obstruction filters need to be replaced as soon as possible In ...

Page 42: ...ronic equipment we include the crossed out wheeled bin symbol on our products This symbol alerts users that these products should be recycled in accordance with local environmental regulations and not discarded with household waste When end users recycle WEEE they are helping to ensure that they are neither incinerated nor sent to landfill minimizing the potential negative impact on human health a...

Page 43: ...screen Try to disconnect the car from the charging station and retry Check the emergency button it should be pulled out Antenna bar graph is red Check the led status color and read the indication display on the screen Check that the connection of the charging station to the backend is available network is available Authentication refused Check the led status color and read the indication display o...

Page 44: ...eplace those that appear on the rating plate attached to the equipment The labels attached to the equipment must NEVER be removed damaged soiled or hidden for any reason The information displayed on the rating plate 1 Manufacturer 2 Model 3 Ratings 4 Certification marks 5 Warnings 6 Serial number The labels must NOT be hidden with foreign objects rags boxes equipment etc they must be periodically ...

Page 45: ...664 1 Safety IEC 61439 1 and IEC 61439 7 Cable Version EN 62196 1 and EN 62196 3 Electromagnetic compatibility Product EN 61000 6 1 and EN 61000 6 3 EN 61000 3 11 and EN 61000 3 12 Communication ISO 15118 DIN 70121 CHAdeMO 0 9 1 0 Table 12 List of standards xChargeIn DC 22 complies with 11 Contact support information Should any technical problems arise during the operation of the charging station ...

Page 46: ...emark All trademarks are property of their respective owners Eaton EMEA Headquarters Route de la Longeraie 7 1110 Morges Switzerland Eaton com xchargeindc22 2021 Eaton All Rights Reserved Publication No MN192004EN September 2021 ...