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H-Max Series Adjustable Frequency Drive

 

H-Max Series Adjustable Frequency Drive

 

    MN04008005E—September 2011    

 

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List of Tables

 

Identification on the Residual-Current Circuit-Breakers  . . . . . . . . . . . . . . . . . . . . . . . . .

 

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Assignment of Frequency Inverters to Example Motor Circuit  . . . . . . . . . . . . . . . . . . .

 

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Maintenance Measures and Intervals   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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H-Max Series Open Drives   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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NEMA Type 1/IP21 or NEMA Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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NEMA Type 1/IP21 or NEMA Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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H-Max Series Adjustable Frequency Drive Option Boards   . . . . . . . . . . . . . . . . . . . . . .

 

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Space Requirements for Mounting the H-Max Series AFD and Airflow   . . . . . . . . . . . .

 

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Mounting Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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Power Connection Tightening Torque  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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Spacing Between Parallel Motor Cables   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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Maximum Cable Length by Frame Size without DV/DT Protected C2 Ratings  . . . . . . .

 

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Input Power and Motor Cable Stripping and Wire Lengths  . . . . . . . . . . . . . . . . . . . . . .

 

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International EMC Protection Cable Requirements  . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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H-Max Technical Data   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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Standard I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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Relay Board 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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Relay Board 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

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North America Cable and Fuse Sizes—208–240 Vac Ratings  . . . . . . . . . . . . . . . . . . . .

 

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North America Cable and Fuse Sizes—380–480 Vac Ratings  . . . . . . . . . . . . . . . . . . . .

 

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International Cable and Fuse Sizes 380–480 Vac Ratings  . . . . . . . . . . . . . . . . . . . . . . .

 

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Summary of Contents for H-Max Series

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Page 3: ...F FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence stric...

Page 4: ...H Max Series Adjustable Frequency Drive ii H Max Series Adjustable Frequency Drive MN04008005E September 2011 ...

Page 5: ...n 9 Selection Criteria 11 Proper Use 12 Maintenance and Inspection 12 Storage 13 Service and Warranty 13 H MAX SERIES OVERVIEW How to Use this Manual 14 Receiving and Inspection 14 Catalog Number Selection 16 Power Ratings and Product Selection 17 Electrical Installation 19 INSTALLATION REQUIREMENTS Standard Mounting Instructions 20 NEMA Type 1 12 Open Drives 1 250 hp 21 Power Wiring Selection 22 ...

Page 6: ... Frequency Drive 29 EMC Compliant Setup Example H Max 31 Cable Description 32 Locations of the EMC Jumpers in Frames FS4 to FS6 33 Three Phase Input Connection 34 Connection to Power Section 34 Ground Connection 34 Removing the Jumper FS5 as Example 35 Grounding Bar Location FS8 35 Removing the EMC Jumper FS7 and FS8 36 Detaching the DC Grounding Bus Bar from Frame FS7 36 Molex Connector Placement...

Page 7: ...e Option Boards 18 Space Requirements for Mounting the H Max Series AFD and Airflow 20 Mounting Drive Dimensions 21 Power Connection Tightening Torque 23 Spacing Between Parallel Motor Cables 23 Maximum Cable Length by Frame Size without DV DT Protected C2 Ratings 23 Input Power and Motor Cable Stripping and Wire Lengths 24 International EMC Protection Cable Requirements 32 H Max Technical Data 39...

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Page 11: ... Number Description 1 Network configuration input voltage input frequency interaction with p f correction systems 2 Breakers fuses and cable cross sections 3 Protection of persons and domestic animals with residual current protective devices 4 Input contactor 5 Frequency inverter mounting installation power connection EMC measures circuit examples 6 Motor reactor dv dt filter sine wave filter 7 Mo...

Page 12: ...he required filtering for electromagnetic compatibility EMC is then no longer present Measures for electromagnetic compatibility are mandatory in a drive system in order to meet the legal requirements for EMC and low voltage regulations Good grounding measures are a prerequisite for the effective insert of further measures such as shielding or filters Without respective grounding measures further ...

Page 13: ...s recommended Total Harmonic Distortion THD The THD Total Harmonic Distortion is a measurement for the occurring harmonic distortion of the sinusoidal oscillation input power side input variables with the frequency inverter It is given in percent of the total value U1 fundamental component THD k 0 1 K 10 20 dB THD suppression With H Max series frequency inverters the permitted value for the total ...

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Page 17: ...ed output 0 75 kW With the 87 Hz characteristic curve the motor also works in the range from 50 to 87 Hz with an unattenuated field The pull out torque remains at the same level as in input operation with 50 Hz The heat class of the motor must be at least F in 87 Hz operation V Hz Characteristic Curve The following table shows the allocation of possible frequency inverters depending on the input v...

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Page 20: ...converts the DC voltage of the DC link UDC into a three phase AC voltage U2 with variable amplitude and frequency f2 Sinusoidal pulse width modulation PWM with V f control can be switched to speed control with slip compensation 6 Motor connection U T1 V T2 W T3 with output voltage U2 0 100 Ue and output frequency f2 0 320 Hz output current I2 HMX32 3 7 310A HMX34 3 4 310A 100 at an ambient tempera...

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Page 22: ...to dangerous situations or damage to the device isolation monitoring required To the output of the frequency inverter terminals U V W you must not connect a voltage or capacitive loads for example phase compensation capacitors connect multiple frequency inverters in parallel make a direct connection to the input bypass Observe the technical data and connection requirements For additional informati...

Page 23: ...ty In the unlikely event that you have a problem with your H Max frequency inverter please contact your local sales office When you call have the following information ready the exact frequency inverter part no see nameplate the date of purchase a detailed description of the problem that has occurred with the frequency inverter If some of the information printed on the nameplate is not legible ple...

Page 24: ... factory quality requirements before shipment It is possible that packaging or equipment damage may have occurred during shipment After receiving your H Max Series AFD please check for the following Check to make sure that the package includes the Installation Manual MN04008005E Quick Start Guide MN04008004E and accessory packet The accessory packet includes Rubber grommets EMC grounding clamps fo...

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Page 26: ... kW 6D6 6 6A 1 5 hp 1 1 kW 8D0 8A 2 hp 1 5 kW 011 11A 3 hp 2 2 kW 012 12A 4 hp 3 kW 018 18A 5 hp 4 kW 024 24A 7 5 hp 5 5 kW 031 31A 10 hp 7 5 kW 048 48A 15 hp 11 kW 062 62A 20 hp 15 kW 075 75A 25 hp 18 5 kW 088 88A 30 hp 22 kW 105 105A 40 hp 30 kW 140 140A 50 hp 37 kW 170 170A 60 hp 45 kW 205 205A 75 hp 55 kW 261 261A 100 hp 75 kW 310 310A 125 hp 90 kW 3D4 3 4A 1 5 hp 1 1 kW 4D8 4 8 2 hp 1 5 kW 5D...

Page 27: ...N12 IP54 Catalog Number FS4 3 7 0 75 3 2 3 2 2 6 0 55 HMX32AG3D72_ N 4 8 1 4 3 4 2 3 7 0 75 HMX32AG4D82_ N 6 6 1 5 6 6 4 6 1 1 HMX32AG6D62_ N 8 2 7 2 6 8 6 6 1 5 HMX32AG8D02_ N 11 3 9 7 9 6 8 2 2 HMX32AG0112_ N 12 5 4 10 9 N A 9 3 HMX32AG0122_ N FS5 18 5 16 1 15 2 12 5 4 HMX32AG0182_ N 24 7 5 21 7 22 18 5 5 HMX32AG0242_ N 31 10 27 7 28 25 7 5 HMX32AG0312_ N FS6 48 15 43 8 42 31 11 HMX32AG0482_ N 6...

Page 28: ...1 18 5 HMX34AG0382_ N 46 30 43 6 40 38 22 HMX34AG0462_ N 61 40 58 2 52 46 30 HMX34AG0612_ N FS7 72 50 67 5 65 61 37 HMX34AG0722_ N 87 60 85 3 77 72 45 HMX34AG0872_ N 105 75 100 6 96 87 55 HMX34AG1052_ N FS8 140 100 139 4 124 105 75 HMX34AG1402_ N 170 125 166 5 156 140 90 HMX34AG1702_ N 205 150 200 180 170 110 HMX34AG2052_ N FS9 261 200 258 240 205 132 HMX34AG2612_ N 310 250 303 302 251 160 HMX34AG...

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Page 32: ...dance with the rated H Max AFD input current If motor temperature sensing is used for overload protection the output cable size may be selected based on the motor specifications Maximum symmetrical supply current is 100 000A RMS for all size H Max AFDs Input Fusing Fuses are rated based on H Max rated output current Use Class T UL or CSA or type gG gL IEC 60269 1 Refer to Pages 43 44 and 45 for pr...

Page 33: ...0 Vac 1 5 7 5 3 4 12 FS5 230 Vac 5 10 4 7 5 18 31 13 1 5 400 Vac 7 5 15 16 31 460 Vac 10 20 16 31 FS6 230 Vac 15 20 11 15 48 62 35 4 400 Vac 18 5 30 38 61 460 Vac 25 40 38 61 FS7 230 Vac 25 40 18 5 30 75 105 88 10 400 Vac 37 55 72 105 460 Vac 50 75 72 105 FS8 230 vac 50 75 37 55 140 205 170 8 20 9 400 Vac 75 110 140 205 460 Vac 100 150 140 205 FS9 230 Vac 100 125 75 90 261 310 354 195 40 22 400 Va...

Page 34: ...10 1 18 30 0 79 20 2 36 60 0 39 10 1 57 40 400 Vac 7 5 15 16 31 460 Vac 10 20 16 31 FS6 230 Vac 15 20 11 15 48 62 0 79 20 3 54 90 0 59 15 2 36 60 0 79 20 3 54 90 0 59 15 2 36 60 400 Vac 18 5 30 38 61 460 Vac 25 40 38 61 FS7 230 Vac 25 40 18 5 30 75 105 0 98 25 4 72 120 0 98 25 4 72 120 0 98 25 4 72 120 0 98 25 4 72 120 400 Vac 37 55 72 105 460 Vac 50 75 72 105 FS8 230 Vac 50 75 37 55 140 205 1 1 2...

Page 35: ...with other wiring then maintain spacing between motor cables and other wiring in accordance with the table on Page 23 Refer to the table on Page 23 for maximum cable lengths by frame size If three or more motor cables are used each conductor must have its own overcurrent protection If three or more motor cables are used each conductor must have its own overcurrent protection Wiring the AFD Optiona...

Page 36: ...t and flat rubber grommet for IP54 integrity Modification label Wire grounding strap Detachable cable clamp Attachable grounding clamps Ground lug mounting screw size M4 Power Wiring Grounding 2 Remove power wiring protection plate Use power motor cable tables on Pages 43 44 and 45 3 Add attachable grounding clamps qty 2 one on each side of drive 4 Pass motor input power wires cables through base wi...

Page 37: ...d wire for low impedance ground between drive and motor DO NOT USE conduit as ground Control Wiring 7 Wire the control terminals following the details for the specific option boards shown on the following pages Note For ease of access the board terminals blocks can be unplugged for wiring GROUND WIRING Utility Drive Motor Ground Inside Motor Conduit Box IMPORTANT Improper grounding could result in ...

Page 38: ...e Force Bypass Contact closed bypass DIN1 DIN6 Common Output Frequency 0 20 mA Analog Output Common Ground RS 485 DATA Speed Select 0 100 Preset speed U T1 V T2 W T3 R R L1 L2 L3 Three Phase Input Input Single Phase not available Three Phase Output No Function Terminal Factory Default Signal Resistor Analog Input Current Range 4 20 mA can be programmed to voltage 0 10 Vdc PI Setpoint or Feedback B...

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Page 40: ...es Avoid using painted surfaces anodized chromized An overview of all EMC measures is provided in the figure on Page 31 Install the frequency inverter as directly as possible without spacers on a metal plate mounting plate Route input and motor cables in the switch cabinet as close to the ground potential as possible This is because free moving cables act as antennas When laying HF cables for exam...

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Page 44: ...erence potential PES with mounted cable routing plate for shielded cables Connection to Power Section Ground Connection The ground connection is connected directly with the cable clamp plates The shielded cables between the frequency inverter and the motor should be as short as possible Connect the shielding on both ends and over a large surface area with protective ground PES Protective Earth Shi...

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Page 48: ...put power cable insulation as follows Disconnect the input power cable from terminals L1 L2 and L3 of the H Max Series drive and from the utility line feeder Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be 1 mohm 3 Check the motor insulation as follo...

Page 49: ...derating in case of overload Frequency reference Analog input Resolution 0 1 10 bit accuracy 1 Panel reference Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec Ambient conditions Ambient operating temperature IL 10 C no frost to 40 C up to 50 C with derating Storage temperature 40 to 70 C Relative humidity 0 95 RH non condensing non co...

Page 50: ... and second environment Emissions EMC2 EN61800 3 2004 Category C2 The drive can be modified for IT networks Noise level Average noise level cooling fan sound power level in dB A FS4 65 FS7 77 FS5 70 FS8 86 FS5 77 FS9 87 Safety EN61800 5 1 2007 CE cUL see nameplate for more detailed approvals Protections Overvoltage trip limit 240V drives 456V 480V drives 911V Undervoltage trip limit Depends on sup...

Page 51: ...rol unit Short circuit protected 7 I O ground Ground for reference and controls connected internally to frame earth through 1 mohms 8 Digital input 1 Positive or negative logic Ri minimum 5 kohms 0 5V 0 15 30V 1 9 Digital input 2 10 Digital input 3 11 Common A for DIN1 DIN6 Digital inputs can be disconnected from ground 12 24V auxiliary voltage 24V 10 maximum voltage ripple 100m Vrms maximum 250 m...

Page 52: ... change over contact SPDT relays and a PTC thermistor input 5 5 mm isolation between channels Terminal Signal Description 21 Relay output 1 Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Minimum switching load 5V 10 mA 22 23 24 Relay output 2 Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Minimum switching load 5V 10 mA 25 26 32 Relay output 3 Switching capacity 24 Vdc 8A 250 Vac 8A 12...

Page 53: ...4 2 4 8 3 7 0 75 10 14 14 24 10 18 10 6D6 1 5 6 6 6 0 6 6 4 6 1 1 10 14 14 24 10 18 10 8D0 2 7 5 6 8 8 0 6 6 1 5 10 14 14 24 10 18 10 011 3 10 6 9 6 11 8 0 2 2 15 14 14 24 10 18 10 012 4 N A N A 12 9 0 3 15 14 14 24 10 18 10 FS5 018 5 16 7 15 2 18 12 5 4 20 12 12 20 6 18 8 024 7 5 24 2 22 24 18 0 5 5 30 10 10 20 6 18 8 031 10 30 8 28 31 25 0 7 5 40 8 10 20 6 18 8 FS6 048 15 46 2 42 48 31 0 11 60 4...

Page 54: ...D6 3 4 8 5 6 4 3 2 2 10 14 14 24 10 18 10 8D0 4 N A 8 0 5 6 3 0 10 14 14 24 10 18 10 9D6 5 7 6 9 6 8 4 15 14 14 24 10 18 10 012 7 5 11 12 9 6 5 5 15 12 14 24 10 18 10 FS5 016 10 14 16 12 7 5 20 10 12 20 6 18 8 023 15 21 23 16 11 30 10 10 20 6 18 8 031 20 27 31 23 15 35 8 8 20 6 18 8 FS6 038 25 34 38 31 18 5 50 6 8 14 0 14 2 046 30 40 46 38 22 60 4 8 14 0 14 2 061 40 52 61 46 30 80 2 6 14 0 14 2 FS...

Page 55: ...solid or 1 4 stranded 1 6 5D6 5 6 4 3 2 2 10 3 1 5 1 53 1 6 solid or 1 4 stranded 1 6 8D0 8 0 5 6 3 0 16 3 2 5 2 5 1 6 solid or 1 4 stranded 1 6 9D6 9 6 8 4 16 3 2 5 2 5 1 6 solid or 1 4 stranded 1 6 012 16 12 7 5 16 3 2 5 2 5 1 6 solid or 1 4 stranded 1 6 FS5 016 23 16 11 20 3 6 6 1 10 1 10 023 31 23 15 25 3 6 6 1 10 1 10 031 38 31 18 5 32 3 10 10 1 10 1 10 FS6 038 46 38 22 40 3 10 10 2 5 50 2 5 ...

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Page 65: ...50 75 HP 37 55 104 205 154 70 460 Vac 100 150 HP 75 110 140 205 154 70 8 13 76 349 6 13 30 337 7 10 78 273 7 1 15 29 2 11 42 290 1 2 84 72 2 3 08 78 1 4 01 101 8 23 48 596 5 38 02 965 7 ø0 87 22 0 7 34 186 5 2 40 61 0 36 64 930 7 0 67 17 0 2 38 60 5 ø0 79 0 20 9 29 236 0 ø0 35 9 0 ø0 35 9 0 ø0 35 9 0 ø0 35 9 0 ø0 71 18 0 8 49 215 7 37 26 946 4 10 32 262 0 0 39 10 0 1 04 26 5 9 25 235 0 1 42 36 1 ø...

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Page 72: ...Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Document ID ...

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Page 74: ... responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or u...

Page 75: ...s 17 Optional plug in PCBS 18 DIMENSIONS AND MOUNTING WIRING Schematic 26 Conduit plates 33 Input Power wiring 34 Motor wiring 36 Ground Wiring 39 Control wiring 40 INITIAL POWER UP INTELLIPASS AND INTELLIDISCONNECT INTELLIDISCONNECT OPERATION STARTING STOPPING OF THE MOTOR INTELLIPASS OPERATION STARTING STOPPING OF THE MOTOR Drive Mode 41 Bypass Mode 41 HOA Control IntelliPass 43 Key Parameters r...

Page 76: ...or not available with L3 L4 Pilot light option replaces standard Relay1 pcb in Slot B and Fault Relay function Optional Communications in Slot D E C4 OPTC4 Lonworks Enclosure Style Voltage 3 IntelliPass NEMA Type 1 4 IntelliPass NEMA Type 12 5 IntelliPass NEMA Type 3R A IntelliDisconnect NEMA Type 1 B IntelliDisconnect NEMA Type 12 C IntelliDisconnect NEMA Type 3R Braking 1 208V 2 230V 4 480V 5 57...

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Page 78: ... 4 6 4 Size 4 A 2 7 5 3 10 6 230 1 4 2 2 6 8 3 9 6 480Y 277 1 2 1 2 3 4 3 4 8 5 7 6 7 5 11 208 5 16 7 5 Size 5 7 5 24 2 10 30 8 230 5 15 2 7 5 22 10 28 480Y 277 10 14 15 21 20 27 208 15 46 2 6 Size 6 B 230 15 42 480Y 277 25 34 30 40 40 52 208 20 59 4 6 Size 7 C 25 74 8 7 30 88 230 20 54 6 25 68 7 30 80 40 104 480 50 65 60 77 75 96 6 Identification H Max Series Drives IntelliPass IntelliDisconnect I...

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Page 80: ...Components IPass and IDisc Typical Component locations 8 Identification H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 81: ...t designs 208 230V up to 30Hp and 480V models up to 75 hp 3 Power Fuses are supplied wired to the Drive input They are provided between the disconnect device and drive The fuses are not used in the bypass mode The fuses are for drive protection only They are listed Class CC or Special Purpose Fuse cube fuses sized according to the following table This option cannot be used with IS Isolation switch...

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Page 86: ... 100W heater is installed in 3R enclosures size A B and a 200W heater are installed in enclosure size C A control trans former and fusing is also provided to power the heater See schematics for more information The heater includes a user adjustable thermostat for variable temperature control and an internal fan See pictures SETTING THE THERMOSTAT The heater is controlled by an adjustable thermosta...

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Page 88: ...s or the 24V power supply fails main power may still be present Always follow proper safety procedures to determine the presence of main power on the unit The red Drive Fault light indicates a Drive fault is present The green light indicates the system is commanded to run from the Drive and the Drive is in the run mode the drive out put contactor is also energized if the PE option is supplied The ...

Page 89: ...Contact B C frame Top Mount IPass 6 ALL ALL 2 XTCEXFAG11 Aux NO NC Contact D F G frame Top Mount IPass 7 ALL ALL 2 XTCEXFAG11 Aux NO NC Contact D F G frame Top Mount IDisc 4 ALL ALL 1 XTCEXFAC11 Aux NO NC Contact B C frame Top Mount IDisc 5 ALL ALL 1 XTCEXFAC11 Aux NO NC Contact B C frame Top Mount IDisc 6 ALL ALL 1 XTCEXFAG11 Aux NO NC Contact D F G frame Top Mount IDisc 7 ALL ALL 1 XTCEXFAG11 Au...

Page 90: ...ack panel Always maintain a maximum of 45 degrees between the lifting cables and the vertical plane Do not pass ropes or cables through the lifting eyes as sharp edges may cause excessive wear and possible failure Select or adjust rigging lengths to compensate for unequal weight distribution of the load to keep unit in the upright position Option Brand Config VFD Frame Voltage HP Qty P N Style Num...

Page 91: ...STANDARD ENCLOSURE SIZE 4 TYPE 1 12 DIMENSIONS MOUNTING 19 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 92: ...STANDARD ENCLOSURE SIZE 5 TYPE 1 12 DIMENSIONS MOUNTING 20 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 93: ...STANDARD ENCLOSURE SIZE 6 TYPE 1 12 DIMENSIONS MOUNTING 21 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 94: ...STANDARD ENCLOSURE SIZE 7 TYPE 1 12 DIMENSIONS MOUNTING 22 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 95: ...ENCLOSURE SIZE A TYPE 3R OVERSIZE TYPE 1 12 DIMENSIONS MOUNTING 23 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 96: ...ENCLOSURE SIZE B TYPE 3R OVERSIZE TYPE 1 12 DIMENSIONS MOUNTING 24 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 97: ...ENCLOSURE SIZE C TYPE 3R OVERSIZE TYPE 1 12 DIMENSIONS MOUNTING 25 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 98: ...he next few pages NOTE Power and Motor Leads must be in separate conduit Do not run control wires in same conduit as input power or motor wires Two grounding points are provided input ground and output ground Ground unit properly improper grounding could damage the unit 26 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

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Page 105: ...Sizes 4 7 have removable top and bottom conduit plates to make wiring and conduit connections easier See Dimension and Mounting section for access areas 33 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

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Page 107: ...TPR2P5BC1 1 6 2 5 2 3 4 XTPR004BC1 2 5 4 3 4 8 XTPR6P3BC1 4 6 3 5 7 6 XTPR010BC1 6 3 11 7 5 11 XTPR012BC1 8 12 208 5 16 7 XTPR025DC1 20 25 MN03402004e XTPAXLSD 8 0 54 6 4mm Hexagon socket head spanner 7 5 24 2 XTPR025DC1 20 25 10 30 8 XTPR032DC1 25 32 230 5 15 2 XTPR016DC1 10 16 7 5 22 XTPR025DC1 16 25 10 28 XTPR032DC1 25 32 480Y 277 10 14 XTPR016DC1 10 16 15 21 XTPR025DC1 16 25 20 27 XTPR032DC1 2...

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Page 112: ... but has the added feature of a built in Drive Bypass This section gives basic information on operations for controlling the starting and stopping of the motor in both the Drive and Bypass modes For more information on Speed control and other Drive features see Application Manual MN04008006E The IntelliPass has 2 modes Drive mode normal VFD operation Bypass mode across the line The mode is selecte...

Page 113: ...lt in to the IntelliPass software See Schematic Bypass Mode When the IntelliPass is in the Bypass mode the text Bypass is shown on status bar When the system is commanded to run in the Bypass mode the motor is connected to the line through the Bypass contac tor B The B contactor is controlled by the Drive logic via a Relay 1 output The Bypass mode can be selected in 3 ways Manually via the Drive l...

Page 114: ...s no effect unit the stop command is given and the Drive reaches zero speed Once the Drive stops the Bypass mode is active and the keypad will display the Bypass mode The Bypass and motor will start when a valid start command is received Note that the Force Bypass function is the factory default for Digital Input 6 P2 3 6 2 located at TB16 on the control module and is also factory wired to the M1 ...

Page 115: ...t into Bypass mode even if the Drive is in operative or removed from the system See schematic and the factory wired option section for more information HOA Control IntelliPass The Keypad HOA button is used for fast and easy changing between Hand Off and Auto control places the change the speed set point source HOA Control works in both the Drive and Bypass modes of operation However speed set poin...

Page 116: ...set to Run This signal is active if the Drive mode has been selected and the run command is active this relay output controls the output contactor if should not be changed P DI2 Function DI6 Function set to Force Bypass If Force Bypass option has been selected for digital input and the input is activated the Drive goes to Bypass the next time it is started If the M1 option is supplied this input s...

Page 117: ...45 IntelliPass IntelliDisconnect Technical information H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 ...

Page 118: ...All trademarks are property of their respective owners IntelliPass IntelliDisconnect Technical information ...

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Page 120: ... FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liabili...

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Page 131: ... 0 1 3000 sec Deceleration 0 1 3000 sec Ambient conditions Ambient operating temperature IL 10 C no frost to 40 C up to 50 C with derating Storage temperature 40 to 70 C Relative humidity 0 95 RH non condensing non corrosive Air quality Chemical vapors Mechanical particles Tested according to IEC 60068 2 60 Test Ke Flowing mixed gas corrosion test Method 1 H2S hydrogen sulfide and SO2 sulfur dioxi...

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