Eaton Holec Capitole 40, User Manual

Page 1: ...x 23 7550 AA Hengelo The Netherlands tel 31 74 246 91 11 fax 31 74 246 44 44 e mail holec info eaton com internet www holec com In the event of failure Eaton Electrical Services Systems tel 31 74 246...

Page 2: ...Administrative data Issue number G01 002 Date of issue 30 09 2008...

Page 3: ...ring 23 2 2 2 3 Joining the busbars 23 2 2 2 4 Placing the main busbars 25 2 2 2 5 Coupling main busbars 29 2 2 2 6 Fitting the main busbars 32 2 2 2 7 Busbar tee offs 33 2 2 2 8 Closing off the busba...

Page 4: ...unit removable outgoing units 63 3 4 3 2 Replacing the removable motor starters 64 3 4 3 3 Adding a plug in unit 66 4 TECHNICAL DATA AND SPARE PARTS 70 4 1 TECHNICAL DATA 70 4 1 1 Torque values for e...

Page 5: ...the user of the product through all the facets of the opera tion for which the product is designed The various possibilities the assembly instructions and applications etc are however non binding serv...

Page 6: ...ng material fully withdrawable version Outgoing feeders in fixed removable or fully withdrawable versions Figure 1 1 Capitole 40 system Some features of the system are modular design simple operation...

Page 7: ...ratus can be fitted amounts to a maximum of 2000 mm this being equal to sixteen times the module height of 125 mm Figure 1 3 Height and width dimensions of the cubicles Depth The standard cubicle dept...

Page 8: ...ble compartment 2 x 125 250 mm wide An exception to the above are cubicles CT2 4 CT3 4 and CT2 6 the first digit of which indicate the width of the cable compartment and the second digit the width of...

Page 9: ...60439 1 NEN 10439 1 NFC 63 410 NBN C 63 439 BS EN 60439 1 VDE 0660 500 The system meets the highest safety requirements and is KEMA approved 1 2 5 Identification Order number Serial number Supplied by...

Page 10: ...an angle section on the top Sections with a width of a maximum of 3 m For transport purposes these cubicles are provided with an angle section on the top and also a foundation frame These sections sh...

Page 11: ...x Cubicle type Weight approx CT3 130 kg CT4D 220 kg 1 CT3D 170 kg CT4D 300 kg 2 CT6DA 400 kg 3 CT4 160 kg CT6DA 410 kg 4 CT4D 220 kg CT6DA 600 kg 5 CT4 2 CT2 4 300 kg T10DA CT4 1100kg 6 CT4 2D CT2 4D...

Page 12: ...to be used a further 100 mm must be added also by application from panels with trunking auxiliary busbar compartment Distance between the switchboard and wall and between the individual switchboards F...

Page 13: ...see Figure 2 3 The above does not apply for panels with fixed units Figure 2 4 Back to back installation Back to back installation Where assemblies are installed back to back a space of at least 120...

Page 14: ...to 2 9 whether the dimensions of the recesses and fixing holes in the floor have been correctly carried out 1 300 mm for cubicles with trunking Figure 2 5 Capitole 40 cubicles without rear extension...

Page 15: ...r cubicles with trunking Figure 2 6 Capitole 40 cubicles without rear extension and wit cable compartment Opening for cable Entry from the bottom These cubicles are suitable for current transformer co...

Page 16: ...Capitole 40 16 1991 901 G01 002 1 300 mm for cubicles with trunking Figure 2 7 Capitole 40 cubicles with rear extension 175 mm Opening for cable Entry from the bottom...

Page 17: ...tole 40 1991 901 G01 002 17 1 300 mm for cubicles with trunking Figure 2 8 Capitole 40 cubicles with rear extension 300 mm A Opening for cable entry from the bottom B Opening for cable entry from the...

Page 18: ...extension in Figures 2 6 and 2 7 The dimensions in question ought to be included twice when calculating the depth 1 300 mm for cubicles with trunking Figure 2 9 Capitole 40 cubicles of 750 mm depth f...

Page 19: ...he foundation frame by means of two bolts Gaskets should be applied in the places indicated in Figure 2 10 Place the second cubicle next to the first Place the cubicles together at the bottom without...

Page 20: ...the cubicle pos 1 Fit the four hexagonal bolts via the inside of the cubicle pos 1 to the front plate pos 2 see Figure 2 12 Refit the earth busbar ATTENTION Changing the position of the coupling nuts...

Page 21: ...l be exceeded many times over Figure 2 14 To add a cubicle 2 2 2 Fitting the busbar systems Preparation Before fitting the busbars can begin the following ought to be carried out Remove the busbar cov...

Page 22: ...8 Clamp plate For the fitting of the earth busbar in a cubicle see Figure 2 19 Figure 2 19 Fitting In order to make a tee off from the horizontal earth busbar in the busbar compartment to the vertical...

Page 23: ...pectively auxiliary wiring There are two types 1 At the back of the main busbar compartment 2 In the duct at the front of the cubicle Auxiliary busbar in main busbar compartment The auxiliary busbars...

Page 24: ...removed for a length of 1 90 m When making the branches ensure that the wiring is connected to busbars which have the coding Figure 2 24 Auxiliary busbars at the front of the cubicle Joining the auxil...

Page 25: ...h the outside of the busbar supports Figure 2 27 Connecting of the auxiliary wiring NOTE This does not apply to bus couplers In this case the busbars end at the point where they meet the tee off busba...

Page 26: ...en connected busbars 10 mm Note From May 1997 all busbar connections will be located at the intersection of two panels when extensions are carried out see Figure 2 41 and 2 28 Figure 2 31 Cubicle CT4...

Page 27: ...RS Busbar cross section Support distance 375 mm 250 mm 1 phase busbar mm neutral busbar mm Rated short time withstand current kA rms Rated short time withstand current kArms 1 x 25 x 10 1 x 25 x 10 35...

Page 28: ...lso the place where the busbars finish in the right hand cubicle The maximum clearance between the con nected busbars is 10 mm Note From May 1997 all busbar connections will be located at the intersec...

Page 29: ...rtment Where for lack of space this is not possible and in the case of extensions the link is made at the point where the two cubicles meet see Figure 2 40 Attention Place an insulating plate in the p...

Page 30: ...re the busbar supports are normally mounted The connector for parallel busbars consists of two clamping pieces The bottom half contains four press in nuts M12 so that the busbars are clamped together...

Page 31: ...the busbar coupling both at the top and bottom In addition the busbars should be fitted in such a way that the red sticker is visible when looking from the top see Figure 2 47 After the busbars have...

Page 32: ...sfer via the fixing bolts Other bolts may not be used The length of the bolts for fixing the busbar supports depends upon the main busbar In order to determine the length of the bolts see table REMARK...

Page 33: ...bolts Bolthlengths L1 Height of hor busbar 20 30 H height brances Bolthlengths L2 Height of hor busbar 25 30 Torques see par 4 1 1 In the case of a single busbar system the busbars are fitted in the r...

Page 34: ...the tee off bars are clamped using a hexagonal socket head bolt M12 see Figure 2 50 The length of the clamping bolt is the same as the bolt for single busbar system tee off see table The connections...

Page 35: ...he stage when the busbar cover can be fitted To begin with the busbar cover on the front side is sealed For each cubicle the busbar cover is attached using two or three clinder head screws M5 Channel...

Page 36: ...ed directly to the equipment For cubicles designed for more than one outgoing feeder there is a cable compartment on the right hand side or rear closed with a door Cable entry also takes place from be...

Page 37: ...onnection block by turning the hexagonal socket head bolts to the left until they stop Tighten cables in acc with torque indicated on main connection block Wriggle cable to and for serveral times Re t...

Page 38: ...push away of the clamping spring Figure 2 59 The terminal code numbers are printed on the side of the housing Fit the auxiliary connection block Attach the auxiliary cable behind the auxiliary connec...

Page 39: ...tic The LH side wall of the cable compartment is provided with 4 strips for cable support and fixation of the cables see Figure 2 60 In case of a TNS system with 3 pole switching devices the neutral b...

Page 40: ...door Remark In case of 3 pole switching devices in a TNS or TNC system the neutral or the PEN is connected to the neutral or PEN busbar in the cable compartment Figure 2 61 Plug in unit synthetic scre...

Page 41: ...y interlocks which have been fitted ought to be disenga ged This can be accomplished by turning the knob or handle to the off position The door can now be opened REMARK In certain cases the knob or ha...

Page 42: ...t can be removed the switch or the circuit breaker should be switched in the off position The door interlock is now released and the door can be opened In order to remove the draw out unit from the cu...

Page 43: ...nd ready for operation see Figure 3 5 NOTE By tray s over the width of the compartment 2 locking levers Figure 3 4 Insert draw out unit Figure 3 5 Draw out unit interlocked 3 1 6 Removal of a draw out...

Page 44: ...contacts to be tested The tray can be moved from the test position to the isolated position by pressing the locking levers and pulling the tray slightly to the front This can only be done when the ma...

Page 45: ...ontrol voltage circuit using a change over switch Test via the normal control circuit see Figure 3 8 Use of a separate test unit This unit consists of a fixed and a withdrawable part connected by a th...

Page 46: ...part of the test unit Put the handle or knob on the main circuit interrupting device of the draw out unit to be tested Close the main circuit interrupting device the control circuit is now connected...

Page 47: ...raw out units Remove the draw out units one by one and check the contents to see whether all primary and secon dary connections are secure Checking the principal and secondary isolating contacts The c...

Page 48: ...ng frame Remove the end cover of the busbar compartment If extending to the right see par 2 2 2 5 Coupling main busbars If extending to the left fit two busbar support halves remove the busbar support...

Page 49: ...1 existing cubicle 4 2 panel 2 here to be coupled see Figure 2 43 3 new cubicle 4 new busbar holder In the other cases with the exception of bus couplers the two busbars are coupled at the point divi...

Page 50: ...or three draw out units into one compartment with one draw out unit see page 51 d Changing a compartment with one draw out unit into a split up compartment with two or three draw out units see page 57...

Page 51: ...Remove the draw out units in question from the compartment Detach the main and control wiring Remark Starters not exceeding 4kW are connected to the auxiliary connection block inside the motor compart...

Page 52: ...Capitole 40 52 1991 901 G01 002 Remove the screening plate between the cable and draw out unit compartment Figure 3 15 Remove the partition or partitions Figure 3 16...

Page 53: ...on blocks including the fitting components from the dividingplate Unscrew the fixing bolts of the terminal strips Remove the terminal blocks with auxiliary connection blocks and the wiring from the co...

Page 54: ...the isolatingcontacts A The rear structure can now be turned over to the right B roll over C and removed from the compartment Figure 3 19 Mount one of the profile sections a in the middle of the divi...

Page 55: ...1991 901 G01 002 55 Position one of the removed auxiliary connection blocks on the right towards the front of the compartment Figure 3 21 Position the main connection block Fit the compartment door F...

Page 56: ...tole 40 56 1991 901 G01 002 Connect the main and control wiring Figure 3 23 Fit the screening plate between the cable and the draw out unit compartment Position the daw out unit Close the door Figure...

Page 57: ...t unit into a split up compartment with two or three draw out units Remove the draw out unit from the compartment Remove the screening plate between the cable and draw out unitcompartment Figure 3 1 F...

Page 58: ...Capitole 40 58 1991 901 G01 002 Remove the main connection block Figure 3 27 Remove the auxiliary connection block Figure 3 28...

Page 59: ...40 1991 901 G01 002 59 Remove the profile section and the drawer locking washer Figure 3 29 Position the rear structure in the compartment and slide it in the isolating contacts Tighten the bolts Fig...

Page 60: ...Capitole 40 60 1991 901 G01 002 Fit the profile sections Figure 3 31 Fit the terminal blocks with the auxiliary connection blocks and the wiring Tighten the respective bolts Figure 3 32...

Page 61: ...he cable and draw out unit compartment Figure 3 34 Connect the main and control wiring Remark Starters not exceeding 4kW are connected to the auxiliary connection block inside the motor compartment or...

Page 62: ...Capitole 40 62 1991 901 G01 002 Place the draw out units into position Figure 3 35...

Page 63: ...partment Loosen the plug in unit s captive fixing bolts Remove the plug in unit REMARK With removed plug in unit the distribution busbars are IP20 screened by an insulation plate Figure 3 36 plug in u...

Page 64: ...nel are now only connected to the plug in unit Loosen the plug in adapter captive fixing bolts and remove any other fixing bolts if present Remove from the compartment the plug in unit including the a...

Page 65: ...he bundle clips Push the interlock cams of the operating panel s inwards and push the panel s out of the door see Figure 3 40 Turn each panel and push it through the opening in the door and back into...

Page 66: ...t door 3 4 3 3 Adding a plug in unit Panels that have empty spare compartments allow for the subsequent addition of plug in units Such spare compartments have a blind door and a shielding plate at the...

Page 67: ...on socket head screws from the hinges Open the cable compartment door and remove the shielding plate from the spare compartment concerned Place the extension unit in the spare compartment Ensure that...

Page 68: ...der described above for removing the blind door the new door and its corresponding lead through should be ordered together with the plug in unit N B Bridge the hinge with a Litz wire Turn each operati...

Page 69: ...removing the blind door the new door and its corresponding lead through should be ordered together with the plug in unit N B Bridge the hinge with a Litz wire Figure 3 45 Turn each operating panel in...

Page 70: ...hexagonal bolts Quality minimum 5 6 Thread diameter M3 M3 5 M4 M5 M6 M8 M10 M12 M16 Spanner width sw10 sw13 sw17 sw19 sw24 Assembly torque Nm 7 0 14 0 28 0 40 0 60 0 Checking torque Nm 6 0 11 9 23 8 3...

Page 71: ...head Quality minimum 8 8 Thread diameter M3 M3 5 M4 M5 M6 M8 M10 M12 M16 Spanner width Assembly torque Nm 7 0 9 0 20 0 40 0 Checking torque Nm 6 0 7 7 17 0 34 0 Connections using tread roll bolts sel...

Page 72: ...tion is made to terminals located in the cable compartment 1 The connection range of the respective terminals is main current maximum 10 mm2 auxiliary current maximum 2 5 mm2 A maximum of twenty 2 5 m...

Page 73: ...024 799 4 7 Channel section 2374 162 1 8 Gasket rubber strip 15x4 3973 214 1 9 End cover of wiring duct 2374 943 1 10 Cover cap of wiring duct 10 width 3 2374 928 1 10 width 4 2374 929 1 10 width 5 23...

Page 74: ...Capitole 40 74 1991 901 G01 002 Figure 4 1...

Page 75: ...M5x10 large head 3071 643 3 4 Serrated washer M5 3082 060 3 5 Hinge pin 3374 348 3 6 Hinge bracket 3370 808 3 7 Crosshead screw M5x8 3071 818 3 Fixing material for doors of outgoing feeders see above...

Page 76: ...Capitole 40 76 1991 901 G01 002 Figure 4 2...

Page 77: ...e 4 3 IP31 uitvoering position description part number CT2 4 CT3 4 CT2 6 quantity 12 Hinge bracket 2439 714 1 Dividing plate 13 Hinge bracket Upper 2439 720 1 Lower 2373 589 1 Pin with head 2488 190 1...

Page 78: ...Capitole 40 78 1991 901 G01 002 Figure 4 3...

Page 79: ...2071 909 2 3 Hexagonal socket head bolt M8x120 busbar 50x10 2071 910 2 3 Hexagonal socket head bolt M8x150 busbar 75x10 2071 911 2 3 Hexagonal socket head bolt M8x170 busbar 100x10 2071 912 2 3 Hexag...

Page 80: ...Capitole 40 80 1991 901 G01 002 Figure 4 4 Busbar mm Part number 35x10 2374 763 50x10 2374 764 75x10 2374 765 100x10 2374 766 120x10 2374 767...

Page 81: ...3076 173 2 4 Hexagonal head bolt M6x40 3076 198 2 5 Nut cap 3372 216 2 Coupling of main busbars single bar uninsulated 6 Top half of the clamping piece 2010 540 1 7 Bottom half of the clamping piece...

Page 82: ...Capitole 40 82 1991 901 G01 002 Figure 4 5 Figure 4 6...

Page 83: ...10 3071 644 4 4 Hexagonal socket head bolt M12x70 busbar 35x10 3071 630 4 4 Hexagonal socket head bolt M12x80 busbar 50x10 3071 645 4 4 Hexagonal socket head bolt M12x110 busbar 75x10 3071 666 4 4 Hex...

Page 84: ...Capitole 40 84 1991 901 G01 002 Figure 4 7...

Page 85: ...t head bolt M12x110 3071 666 1 5 Hexagonal socket head bolt M12x120 3071 728 1 5 Hexagonal socket head bolt M12x130 3071 667 1 5 Hexagonal socket head bolt M12x140 3071 735 1 5 Hexagonal socket head b...

Page 86: ...Capitole 40 86 1991 901 G01 002 Figure 4 8...

Page 87: ...in connection block 250 A UV 2375 819 1 3 Main connection block 250 A WN 2375 820 1 3 Main connection block 315 A UV 2375 821 1 3 Main connection block 315 A WN 2375 822 1 3 Main connection block 630...

Page 88: ...Capitole 40 88 1991 901 G01 002 Figure 4 9...

Page 89: ...1 2 Busbar cover for branding off below 2372 006 1 3 Busbar cover blind 2372 007 1 4 Thread roll bolt M5x15 3076 945 2 5 T bolt M8x70 3374 032 4 5 T bolt M10x70 3374 033 4 5 T bolt M10x100 3374 056 4...

Page 90: ...Capitole 40 90 1991 901 G01 002 Figure 4 10...

Page 91: ...002 91 CABLE COMPARTMENT see Figure 4 11 position description part number quantity 1 Fastening strip for cables 2373 250 1 2 20 cylinder head screws M6x10 2371 173 1 3 Connection for the earth busbar...

Page 92: ...Capitole 40 92 1991 901 G01 002 Figure 4 11...

Page 93: ...k in version without screws 2375 200 1 3 Fixing bracket for auxiliary wiring 2374 066 1 4 Dividing plate with 1 profile section 2374 036 1 4 Dividing plate with 1 profil section 2374 895 1 4 Dividing...

Page 94: ...Capitole 40 94 1991 901 G01 002 Figure 4 12...

Page 95: ...escription part number quantity 1 Auxiliary plug 2375 201 1 2 Lever 2374 042 1 3 Locking device side catch 2374 041 1 4 Bolt screw 2079 417 5 Spring washer M5 3082 502 6 Nut M5 3081 715 7 Partition fo...

Page 96: ...Capitole 40 96 1991 901 G01 002 Figure 4 13...

Page 97: ...Capitole 40 1991 901 G01 002 97 APPENDIX 1 EU DECLARATION OF CONFORMITY...

Page 98: ...Capitole 40 98 1991 901 G01 002 APPENDIX 2 KEMA TEST REPORT...

Page 99: ...Capitole 40 1991 901 G01 002 99...

Page 100: ...Capitole 40 100 1991 901 G01 002 APPENDIX 3 LLOYD S CERTIFICATE...

Page 101: ...Capitole 40 1991 901 G01 002 101...