Eaton IBC-L, Installation Manuals

Page 1: ...p n 164000228 Revision 08 IBC L IBC LH 432V IBC LH 480V Installation Manual Eaton 93PM Integrated Battery Cabinet Large and Large High Rate ...

Page 2: ...reproduced in any way without the express written approval of Eaton IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries Read all instructions before operating the equipment and save this manual for future reference CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRU...

Page 3: ...siderations 13 3 2 2 IBC Power Wiring Preparation 23 3 2 3 IBC Interface Wiring Preparation 27 3 3 Inspecting and Unpacking the IBC 28 3 4 Battery Breaker Location 31 4 4 I In ns st ta alllla at tiio on n 3 33 3 4 1 Preliminary Installation Information 33 4 2 Unloading the IBC Cabinet from the Pallet 33 4 3 Installing IBC Power Wiring 39 4 3 1 Line Up and Match Power Wiring 39 4 3 2 Standalone Pow...

Page 4: ... 2 3 ANNUAL Maintenance 71 6 2 4 BATTERY Maintenance 71 6 2 5 BATTERY Shelf Life 72 6 3 Recycling the Used Batteries 72 6 4 Maintenance Training 72 7 7 P Pr ro od du uc ct t S Sp pe ec ciif fiic ca at tiio on ns s 7 73 3 7 1 Model Numbers 73 7 2 Specifications 73 7 2 1 Battery Specifications 73 7 2 2 Environmental and Safety Specifications 74 8 8 W Wa ar rr ra an nt ty y 7 75 5 8 1 Limited Factory...

Page 5: ...ocations 37 Figure 16 Rear Ventilation 38 Figure 17 Top Ventilation 39 Figure 18 DC Power Terminal Locations Eaton 93PM IBC L 432V 41 Figure 19 DC Power Terminal Detail Eaton 93PM IBC L 432V 42 Figure 20 DC Power Terminal Locations Eaton 93PM IBC LH 432V 43 Figure 21 DC Power Terminal Detail Eaton 93PM IBC LH 432V 44 Figure 22 DC Power Terminal Locations Eaton 93PM IBC LH 480V 45 Figure 23 DC Powe...

Page 6: ...binet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Figure 39 93PM Integrated Battery Cabinet Schematic IBC L and IBC LH 432V 69 Figure 40 93PM Integrated Battery Cabinet Schematic IBC LH 480V 70 List of Figures ...

Page 7: ...ommendations Eaton 93PM IBC L and 93PM IBC LH 24 Table 6 Standalone External Power Wiring Recommendations Eaton 93PM IBC L 25 Table 7 Standalone External Power Wiring Recommendations Eaton 93PM IBC LH 26 Table 8 External Power Cable Terminations Eaton 93PM IBC L and 93PM IBC LH 27 Table 9 Recommended DC Circuit Breaker or Disconnect Ratings Three or Four IBC Ls or Two IBC LHs 27 Table 10 IBC TB2 o...

Page 8: ...viii Eaton 93PM Integrated Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 List of Tables ...

Page 9: ...below can utilize up to four IBC Ls per UPS or two IBC LHs per UPS to meet application runtime needs 400 kW UPS systems can utilize up to eight IBC Ls per UPS or four IBC LHs per UPS to meet application runtime needs The cabinets match the UPS cabinet in style and color The IBCs are equipped with valve regulated lead acid VRLA batteries Removable battery trays with quick disconnects between trays ...

Page 10: ...alled sidecar option is available for standalone installations needing top entry wiring Only one sidecar is needed for multiple IBCs Easily accessible mechanical terminals located at the bottom front of the cabinet reduce installation time Interface wiring can be routed through the top left or right sides of the IBCs in line up and match configurations or through the top or bottom of the IBCs usin...

Page 11: ... will maintain the trip state until the temperature it is reset by service Service should be called to inspect the batteries and reset the sensor in case of such an event 1 1 3 3 M Mo od de ell C Co on nf fiig gu ur ra at tiio on ns s The following model configurations are available 93PM Integrated Battery Cabinet Large Line up and match or bottom entry standalone Contains one battery string to be...

Page 12: ...vided for top entry standalone Contains one battery string to be used with the 93PM UPS systems Available B37 E54 N54 or H41 batteries Up to two IBC LHs can be paralleled to extend the run time using one sidecar Use with a 93PM 20 50 kW UPS 93PM 20 100 kW UPS 93PM 20 150 kW UPS or 93PM 20 200 kW UPS Up to four IBC LHs can be paralleled to extend the run time Use with a 93PM 100 400 kW UPS Eaton 93...

Page 13: ...ries to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains...

Page 14: ... Operation Manual Eaton 93PM Emergency Lighting UPS 20 120 kW 480V Four Wire UL 924 Installation and Operation Manual Eaton 93PM UPS 20 200 kW 480V 200 kW Frame Installation and Operation Manual Eaton 93PM UPS 20 200 kW 480V Four Wire 200 kW Frame Installation and Operation Manual Eaton 93PM UPS 100 400 kW 480V 400 kW Frame Installation and Operation Manual UPS optional components and accessory in...

Page 15: ... this manual does not answer Please call the Customer Reliability Center at United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the following e mail address for manual comments suggestions or to report an error in this manual E ESSDocumentation eaton com 1 1 9 9 E Eq qu uiip pm me en nt t R Re eg giis st tr ra at tiio on ...

Page 16: ...8 Eaton 93PM Integrated Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Introduction ...

Page 17: ...nd output terminals may carry live voltage even when the UPS is not connected to an AC source To reduce the risk of fire or electric shock install this UPS system in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor ...

Page 18: ... personnel from dangerous voltages inside the unit Do not install or operate the UPS system close to gas or electric heat sources Lead acid batteries can present a risk of fire because they generate hydrogen gas Do not smoke when near batteries Do not cause flame or spark in battery area Discharge static electricity from body before touching batteries by first touching a grounded metal surface The...

Page 19: ...mais jeter les batteries au feu L exposition aux flammes risque de les faire exploser Les accumulateurs au plomb acide peuvent représenter un risque d incendie car ils génèrent de l hydrogène gazeux Ne pas fumer près des accumulateurs Ne pas produire de flamme ou d étincelle dans la zone de l accumulateur Dissiper l électricité statique de votre corps en touchant une surface reliée à la terre avan...

Page 20: ...12 Eaton 93PM Integrated Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Safety Warnings ...

Page 21: ...his section to create a logical plan for installing the IBC This section contains the following information Physical features and requirements including dimensions Power wiring installation notes Location of conduit and wire entry landing plates Location of power terminals 3 3 2 2 P Pr re ep pa ar riin ng g t th he e S Siit te e For the UPS system to operate at peak efficiency the installation sit...

Page 22: ...months from the date code on the battery The recharge date is also stated on a label inside the IBC Failure to recharge the batteries before the expiration of the shelf life will result in reduced discharge time shorter float service life and will void the warranty The IBC operating environment must meet the weight requirements shown in Table 1 Table 2 or Table 3 and the size requirements shown in...

Page 23: ... Rate with E54 Batteries and sidecar 2217 4888 2172 4788 7 at 310 684 Integrated Battery Cabinet Large High Rate with B37 Batteries and sidecar 1890 4168 1845 4068 7 at 264 581 Table 3 IBC LH 480V Cabinet Weights Model Weight kg lb Shipping Installed Point Loading Integrated Battery Cabinet Large High Rate with H41 Batteries 1932 4261 1887 4161 7 at 270 594 Integrated Battery Cabinet Large High Ra...

Page 24: ...with Top Exhaust Option 304 8 mm 8 minimum clearance for ventilation From Front of Cabinet 914 4 mm 36 working space From Back of Cabinet with Top Exhaust Option None Required From Back of Cabinet with Rear Exhaust Option 203 2 mm 8 minimum clearance for ventilation From Back of Cabinet Seismic Installation 914 4 mm 36 working space From Right Side of Cabinet None Required From Left Side of Cabine...

Page 25: ...480V Installation Manual 164000228 Rev 08 17 Figure 4 IBC L or IBC LH Dimensions Front and Right Side Views 1067 42 0 M10 THD 12X 6 Each Side 58 2 3 223 8 8 47 1 9 388 15 3 630 24 8 795 31 3 960 37 8 Dimensions are in millimeters inches Installation Plan and Unpacking ...

Page 26: ...THD 4X 58 2 3 47 1 9 234 9 2 234 9 2 234 9 2 38 5 1 5 47 1 9 49 5 2 0 234 9 2 234 9 2 234 9 2 108 4 3 104 4 1 M12 THD 8X 4 EA F T R R 2 EA F T R R Dimensions are in millimeters inches IBC without Sidecar IBC with Sidecar NOTE The sidecar is shown factory installed on the left side of the IBC However the sidecar can be factory installed on the right side Installation Plan and Unpacking ...

Page 27: ... 432V and IBC LH 480V Installation Manual 164000228 Rev 08 19 Figure 6 IBC L or IBC LH Dimensions Top and Bottom Views 729 28 7 149 5 9 811 32 0 22 0 8 200 7 9 98 3 9 710 28 0 151 5 9 Dimensions are in millimeters inches Installation Plan and Unpacking ...

Page 28: ...LH with Factory Installed Side Car Dimensions Front and Top View 729 28 7 149 5 9 811 32 0 22 0 8 462 18 2 510 20 1 31 5 1 2 140 5 5 Dimensions are in millimeters inches NOTE The sidecar is shown factory installed on the left side of the IBC However the sidecar can be factory installed on the right side Installation Plan and Unpacking ...

Page 29: ...C LH 480V Installation Manual 164000228 Rev 08 21 Figure 8 IBC L or IBC LH Center of Gravity CG CG A 600 23 6 Dimensions are in millimeters inches Center of Gravity Dimensions See Figure 8 A MM IN 432V IBC 427 16 8 480V IBC 410 16 1 Installation Plan and Unpacking ...

Page 30: ...Left Mounted or Right Mounted Sidecar Center of Gravity CG CG A 600 23 6 Dimensions are in millimeters inches Center of Gravity Dimensions See Figure 9 A MM IN 432V With Left Mounted Sidecar 612 24 1 With Right Mounted Sidecar 444 17 5 480V With Left Mounted Sidecar 602 23 7 With Right Mounted Sidecar 421 16 6 Installation Plan and Unpacking ...

Page 31: ...ction factors The battery wiring used between the battery and the UPS for standalone installations should be a maximum of 20 meters 65 feet with a voltage drop of less than 1 of nominal DC voltage at rated battery current Refer to NEC Article 250 and local codes for proper grounding practices Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC Rated battery current...

Page 32: ...IBC L 50 kW 100 kW 150 kW 200 kW 1 2 3 or 4 Battery Factory Supplied 1 Battery Factory Supplied 1 Ground 4 one per cabinet 400 kW 1 2 3 4 5 6 7 or 8 93PM IBC LH 50 kW 100 kW 150 kW 200 kW 1 or 2 Battery Factory Supplied 2 Battery Factory Supplied 2 Ground 1 one per cabinet 400 kW 1 2 3 or 4 NOTE Standalone IBC L installations with three or more IBCs or IBC LH installations with two or more IBCs re...

Page 33: ...00 kW 150 kW 200 kW 1 or 2 Battery 3 0 2 Not Required Battery 3 0 2 Not Required 3 or 4 Battery 3 0 2 3 0 2 Battery 3 0 2 3 0 2 Ground 4 one per cabinet 4 one per cabinet 93PM IBC L 400 2 1 2 3 or 4 Battery 3 0 2 Not Required Battery 3 0 2 Not Required 400 2 5 6 7 or 8 Battery 3 0 2 3 0 2 Battery 3 0 2 3 0 2 Ground 4 one per cabinet 4 one per cabinet 93PM IBC L 400 3 400 4 1 2 3 or 4 Battery 300 2...

Page 34: ... 2 Not Required 3 or 4 Battery 300 2 300 2 Battery 300 2 300 2 Ground 1 one per cabinet 1 one per cabinet 93PM IBC LH 400 2 1 2 3 or 4 Battery 300 2 Not Required Battery 300 2 Not Required 400 2 5 6 7 or 8 Battery 300 2 300 2 Battery 300 2 300 2 Ground 1 one per cabinet 1 one per cabinet 93PM IBC LH 400 3 400 4 1 2 3 or 4 Battery 300 2 Not Required Battery 300 2 Not Required 400 3 400 4 5 6 7 or 8...

Page 35: ...o be provided by the customer Table 9 lists the maximum rating for continuous duty rated circuit breakers satisfying the criteria for both Table 9 Recommended DC Circuit Breaker or Disconnect Ratings Three or Four IBC Ls or Two IBC LHs Model UPS Model Input Rating IBC L 50 kW 100 kW 150 kW 200 kW 400 kW 300A IBC LH 50 kW 100 kW 150 kW 200 kW 400 kW 500A 3 3 2 2 3 3 I IB BC C I In nt te er rf fa ac...

Page 36: ...sales contract for the UPS Contact an Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date WARNING The IBC is heavy see Table 1 If unpacking and unloading instructions are not closely followed the cabinet may tip and cause serious injury or death 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not...

Page 37: ...rred or shortages are evident contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation NOTE While waiting for installation protect the unpacked cabinet from moisture dust and other harmful contaminants Failure to store and protect the IBC properly may void the warranty Figure 10 Eaton 93PM IBC L or 93PM IBC LH as Shipped on Pa...

Page 38: ... IBC LH 480V Installation Manual 164000228 Rev 08 Figure 11 Eaton 93PM IBC L or 93PM IBC LH with Left or Right Mounted Sidecar as Shipped on Pallet IBC L or IBC LH IBC L or IBC LH with Left Mounted Sidecar with Right Mounted Sidecar Installation Plan and Unpacking ...

Page 39: ...ows the location of the battery breaker in the 93PM Integrated Battery Cabinet Large or 93PM Integrated Battery Cabinet Large High Rate 432V Figure 13 shows the location of the battery breaker in the 93PM Integrated Battery Cabinet Large High Rate 480V Figure 12 Eaton 93PM IBC L or 93PM IBC LH 432V Battery Breaker Location Front View with Door Removed Battery Breaker Installation Plan and Unpackin...

Page 40: ...ed Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Figure 13 Eaton 93PM IBC LH 480V Battery Breaker Location Front View with Door Removed Battery Breaker Installation Plan and Unpacking ...

Page 41: ...til the cabinet is removed from and lowered from the pallet Do not tilt cabinet more than 10 from vertical Lift the cabinets only with a forklift or pallet jack or damage may occur Ensure forklift is rated to handle the weight of the cabinet Failure to follow these instructions may result in severe injury or death NOTE For the following procedures verify that the forklift or pallet jack is rated t...

Page 42: ... skid mounting bolts holding the pallet skids to the sidecar front and rear supports WARNING RISK OF INSTABILITY Turning the jacking bolts unevenly may cause the cabinet to become unbalanced To prevent tipping the cabinet raise the cabinet no more than 3 mm 1 8 above the floor just enough to allow the removal of the pallet skids Failure to follow these instructions can result in serious injury or ...

Page 43: ...g Bolts 2 places front 2 places rear Floor Protectors 2 places front 2 places rear Cabinet Mounting Bolts 4 places front 4 places rear Front Support Cabinet Support Bolts 1 at each corner Pallet Skid Skid Mounting Bolts 6 places left side 6 places right side Rear Support Left Support Cabinet Mounting Bolts 4 places left side 4 places rright side Right Support Front Door Installation ...

Page 44: ... cabinet mounting bolts otherwise recycle the bolts along with the support brackets in a responsible manner 19 Close the door and secure the latch 20 If the leveling feet are not retracted turn all four leveling feet until they are retracted as far into the cabinet as possible NOTE The battery cabinet may be located to either the right or left of the UPS cabinet The recommended location is to the ...

Page 45: ...n one IBC remove the rectangular knockouts on the bottom front sides the IBCs see Figure 15 and repeat Step 1 through Step 28 otherwise proceed to Step 30 Install additional IBCs on the right or left side of the first IBC 30 Proceed to paragraph 4 3 Installing IBC Power Wiring Figure 15 Line Up and Match Wiring Access Locations Inter cabinet wiring access to route interface wiring between cabinets...

Page 46: ... Eaton 93PM Integrated Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Figure 16 Rear Ventilation Back View Ventilation Cover Grill Plate Top View Front Installation ...

Page 47: ...l battery cabinets will be directly connected to the UPS and not daisy chained between each cabinet All power wiring between the IBCs and the UPS is factory supplied NOTE 2 Up to four IBCs can be installed in a line up and match configuration NOTE 3 If installing three or four IBCs longer battery power cables are packed with IBC 3 and IBC 4 Ensure the longer cables are used to wire IBC 3 and IBC 4...

Page 48: ...mage to equipment from arc flash if connections are reversed 5 Connect the positive and negative power wiring to the IBC DC and IBC DC output terminals on the IBC Connect the ground wiring to the ground terminal on the IBC For a detailed view of the IBC terminal block see Figure 19 Figure 21 or Figure 23 6 Connect the positive negative and ground DC power wiring from the battery cabinet or disconn...

Page 49: ...Integrated Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 41 Figure 18 DC Power Terminal Locations Eaton 93PM IBC L 432V GroundTerminals DC Output and Terminals Installation ...

Page 50: ...net IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Figure 19 DC Power Terminal Detail Eaton 93PM IBC L 432V GroundTerminals IBC DC Output to UPS Positive Terminal IBC DC Output to UPS Negative Terminal Installation ...

Page 51: ...ntegrated Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 43 Figure 20 DC Power Terminal Locations Eaton 93PM IBC LH 432V Ground Terminals DC Output and Terminals Installation ...

Page 52: ...net IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Figure 21 DC Power Terminal Detail Eaton 93PM IBC LH 432V GroundTerminals IBC DC Output to UPS Positive Terminal IBC DC Output to UPS Negative Terminal Installation ...

Page 53: ...LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 45 Figure 22 DC Power Terminal Locations Eaton 93PM IBC LH 480V TRAY 1 TRAY 2 TRAY 3 TRAY 4 TRAY 5 TRAY 6 TRAY 7 TRAY 8 TRAY 9 TRAY 10 Ground Terminals DC Output and Terminals Installation ...

Page 54: ...external tie point and circuit breaker or disconnect between the IBCs and the UPS NOTE 2 Up to four IBCs can be installed in a standalone configuration Use this procedure to wire standalone 93PM Integrated Battery Cabinets to the 93PM UPS cabinet To install wiring to connections 1 Verify the UPS system is turned off and all power sources are removed Refer to the applicable Eaton 93PM UPS Installat...

Page 55: ...ery Breaker Instantaneous Trip Setting otherwise skip to paragraph 4 5 Installing IBC Interface Wiring 10 If not already accomplished remove the bottom screw securing the sidecar front panel Lift the panel straight up to remove from the panel hanger brackets at the top of the cabinet 11 Remove the screws securing the sidecar internal safety shield panel and remove the panel to gain access to the i...

Page 56: ...n ne eo ou us s T Tr riip p S Se et tt tiin ng g NOTE The specified default instantaneous trip setting provides the maximum protection for the batteries Failure to adhere to 5x instantaneous trip setting voids the battery warranty To verify the trip setting 1 Verify the UPS system is not in reserve mode or operating on battery Refer to the applicable Eaton 93PM UPS Installation and Operation manua...

Page 57: ...to Step 4 if wiring the IBC battery detect interface terminals using the bottom entry access proceed to Step 7 NOTE In multiple IBC installations route the battery interface wiring between IBCs through the top of the adjacent IBC using the top inter cabinet access pass through see Figure 15 2 Line Up and Match Wiring Route the battery detect interface wiring from the UPS battery detect building al...

Page 58: ...In multiple IBC installations route the battery interface wiring between IBCs through the top of the adjacent IBC using the top inter cabinet access pass through see Figure 15 8 Route the battery detect interface wiring from the UPS battery detect building alarm interface terminals through the bottom of the IBC to the IBC battery interface terminal block TB2 9 Connect the battery detect interface ...

Page 59: ...tery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 51 Figure 27 Interface Terminal Locations Eaton 93PM IBC L 432V or 93PM IBC LH 432V TB3 TB2 Alternate Interface Terminal Location Installation ...

Page 60: ...LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Figure 28 Interface Terminal Locations Eaton 93PM IBC LH 480V TRAY 1 TRAY 2 TRAY 3 TRAY 4 TRAY 5 TRAY 6 TRAY 7 TRAY 8 TRAY 9 TRAY 10 TB3 TB2 Alternate Interface Terminal Location Installation ...

Page 61: ...t Contacts used to indicate whether UPS battery breaker is open or closed 5 Battery Detect Common 6 To Next IBC TB3 1 Contacts used to open battery breaker or disconnect on second third and fourth IBCs 7 To Next IBC TB3 2 8 Not Used 9 Not Used 10 Not Used 11 Thermal Sensor Return Contact used to signal a battery temperature out of specification and to turn off the battery charger to prevent therma...

Page 62: ...dc Battery Shunt Trip 3 Not Used 4 Battery Detect Contacts used to indicate whether UPS battery breaker is open or closed 5 Battery Detect Common 6 To Next IBC TB3 1 Contacts used to open battery breaker or disconnect on second third and fourth IBCs 7 To Next IBC TB3 2 8 Not Used 9 Not Used 10 Not Used 11 Thermal Sensor Return Contact used to signal a battery temperature out of specification and t...

Page 63: ...NOTE 3 TB2 and TB3 terminals are wired together and are identical TB2 is located at the bottom of the IBC and TB3 is located at the top of the IBC Use TB2 for line up and match shunt trip and for standalone bottom entry shunt trip and battery detect connections to the UPS Use TB3 for connections between multiple IBCs for line up and match battery detect and for standalone top entry shunt trip and ...

Page 64: ...limeters to wire terminal blocks Figure 30 Interface Terminal Detail Eaton 93PM IBC L 432V or 93PM IBC LH 432V Battery ShuntTrip Battery ShuntTrip Not Used Battery Detect To Next IBC TB3 4 Battery Detect Common To Next IBC TB3 1 Battery ShuntTrip To Next IBC TB3 2 Battery ShuntTrip Not Used Not Used Not Used Thermal Sensor Return Thermal Sensor TB2 or TB3 IBC Optional 10 11 12 20 1 NOTE 1 TB2 and ...

Page 65: ...t the front of the cabinet NOTE 3 The Thermal Sensor is optional If not installed terminals TB2 11 TB2 12 TB3 11 and TB3 12 are not present 4 4 5 5 2 2 I In ns st ta alllliin ng g B Ba at tt te er ry y S Sh hu un nt t T Tr riip p I In nt te er rf fa ac ce e C Co on nn ne ec ct tiio on ns s NOTE 1 Disconnect terminal block plug from terminal block to wire plug NOTE 2 Because of the battery shunt tr...

Page 66: ...iring Remove the bottom conduit plate see Figure 24 from the inside bottom of the IBC Identify all conduit requirements and mark their location Drill and punch all conduit holes in the bottom conduit plate prior to mounting on the IBC Install the conduit plate and install all conduit runs into the plate Pull the wiring through the conduit into the wiring areas NOTE In multiple IBC installations ro...

Page 67: ...e terminal block TB3 See Figure 27 or Figure 28 for terminal locations See paragraph 3 2 2 IBC Power Wiring Preparation Table 10 or Table 11 and Figure 29 for wiring and termination requirements Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 For More Information for UPS cabinet terminal locations 3 Proceed to Step 9 4 Top Entry Wiring Remove the to...

Page 68: ...agraph 1 7 For More Information to complete the UPS wiring 4 4 6 6 I In niit tiia all S St ta ar rt tu up p Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified in Chapter 8 Warranty become void This service is offered as part of the sales contract for the UPS Contact an Eaton service representative in advance a minimum t...

Page 69: ...rminated on the positive and negative terminals in the UPS cabinet o Battery Shunt Trip and Battery Detect signal wiring is connected from the battery breaker to the UPS o Thermal Sensor signal wiring is connected from the battery cabinet to the UPS o All internal safety shields are installed o Air conditioning equipment is installed and operating correctly o The area around the UPS system is clea...

Page 70: ...__________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _____________________________________________________________...

Page 71: ...37 show the UPS and 93PM Integrated Battery Cabinet Large High Rate IBC LH intercabinet power connection onelines See paragraph 3 2 2 IBC Power Wiring Preparation for wiring installation notes and Table 5 through Table 7 for wiring recommendations Figure 32 93PM IBC L Line Up and Match Power Oneline UPS Cabinet Battery Cabinet 1 Battery Cabinet 2 Battery Cabinet 3 Battery Cabinet 4 Internal Intern...

Page 72: ...ied by the customer Figure 34 93PM IBC L Standalone Power Online Four Cabinets ExternalTie Point and Battery Breaker or Disconnect UPS Cabinet Battery Cabinet 1 Battery Cabinet 2 Battery Cabinet 3 Battery Cabinet 4 Internal Internal Internal Internal Battery Battery Battery Battery Breaker Breaker Breaker Breaker NOTE 1 External tie point battery breaker or disconnect and wiring to be supplied by ...

Page 73: ... Cabinet Battery Cabinet 1 Battery Cabinet 2 Internal Internal Battery Battery Breaker Breaker NOTE Battery cabinet wiring assumes using factory supplied wiring and two wires per pole Figure 36 93PM IBC LH Standalone Power Online One Cabinet Internal Battery Breaker UPS Cabinet Battery Cabinet NOTE External wiring to be supplied by the customer Onelines and Schematics ...

Page 74: ...Internal Internal Battery Battery Breaker Breaker UPS Cabinet Battery Cabinet 1 Battery Cabinet 2 Two Battery Cabinets Maximum ExternalTie Point and Battery Breaker or Disconnect NOTE 1 External tie point battery breaker or disconnect and wiring to be supplied by the customer NOTE 2 Up to four cabinets can be paralleled with a 93PM 100 400 kW UPS Onelines and Schematics ...

Page 75: ... Detect Return 24 Vdc Battery Shunt Trip 24 Vdc Battery Shunt Trip 7 8 9 10 24 Vdc NOTE Battery Detect and DC Shunt Trip wiring should be a minimum of 18 AWG Battery Cabinet 1 First Customer TB UPS ST Battery Cabinet 2 Middle ST Battery Cabinet 4 Last ST Battery Cabinet 3 Middle ST TB3 TB3 TB3 TB3 Multiple Battery Cabinets 24 Vdc 24 Vdc Battery Shunt Trip 24 Vdc Battery Shunt Trip 7 8 9 10 Battery...

Page 76: ... LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 5 5 3 3 S Sc ch he em ma at tiic cs s Figure 39 shows the 93PM IBC L and 93PM IBC LH 432V schematic and Figure 39 shows the 93PM IBC L and 93PM IBC LH 480V schematic Onelines and Schematics ...

Page 77: ...C LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 69 Figure 39 93PM Integrated Battery Cabinet Schematic IBC L and IBC LH 432V CB1 10 TB2 TB3 ALTERNATE CONTROL WIRING FOR TB3 10 12 1 12 1 Thermal Sensor Sensor 1 Onelines and Schematics ...

Page 78: ...C L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 Figure 40 93PM Integrated Battery Cabinet Schematic IBC LH 480V 1 CB1 10 TB2 TB3 ALTERNATE CONTROL WIRING FOR TB3 10 1 12 1 12 1 Thermal Sensor Sensor 1 Onelines and Schematics ...

Page 79: ...nce However the system should be inspected periodically to verify that the units are operating normally Record maintenance results and any corrective actions in a suitable log 6 6 2 2 1 1 D DA AI IL LY Y M Ma aiin nt te en na an nc ce e Perform the following steps daily 1 Check the area surrounding the UPS system Ensure the area is not cluttered allowing free access to the unit 2 Ensure the air in...

Page 80: ...and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual fo...

Page 81: ...for the UPS 7 7 2 2 1 1 B Ba at tt te er ry y S Sp pe ec ciif fiic ca at tiio on ns s IBC Battery Types IBC L E39 390 W cell battery valve regulated lead acid VRLA with a 3 year float service life at 77 F 25 C IBC L E54 540 W cell battery valve regulated lead acid VRLA with a 3 year float service life at 77 F 25 C IBC LH N54 540 W cell battery valve regulated lead acid VRLA IBC LH H41 414 W cell b...

Page 82: ...or operation in a 20 30 C 68 86 F temperature environment The batteries are rated for a 25 C 77 F ambient temperature to extend their useful life Transit Temperature 15 C to 40 C 5 F to 104 F Storage Temperature IBC L 15 C to 40 C 5 F to 104 F IBC LH 15 C to 40 C 5 F to 104 F Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Transit Altitude 15000m 49213 ft Ventilation Convection R...

Page 83: ...on Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is six 6 months from the date of Product purchase for labor coverage when no startup is performed by an authorized ...

Page 84: ...ve the benefits of this Warranty the End User must register the product warranty via mail or online at www eaton com pq register product registration use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton...

Page 85: ...Eaton 93PM Integrated Battery Cabinet IBC L IBC LH 432V and IBC LH 480V Installation Manual 164000228 Rev 08 77 Warranty ...

Page 86: ...16400022808 164000228 08 ...