Eaton IBC-S, Installation Manuals

Page 1: ...Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual...

Page 2: ...quipment and save this manual for future reference Consignes de s curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE S CURIT IMPORTANTES Powerware is...

Page 3: ...Wiring the Battery System 2 2 2 4 Inspecting and Unpacking the Battery Cabinet 2 3 3 Installing Battery Cabinets 3 1 3 1 Preliminary Installation Information 3 1 3 2 Unloading the Battery Cabinet from...

Page 4: ...Table of Contents ii EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

Page 5: ...ts 3 2 Figure 3 2 UPS with Line up and Match IBC S 3 4 Figure 3 3 UPS to IBC S Joining Brackets 3 5 Figure 3 4 IBC S Bottom Joining Brackets and Ground Wire 3 6 Figure 3 5 IBC S Hanger Brackets 3 7 Fi...

Page 6: ...iv EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

Page 7: ...res three battery voltage ranges to meet application run time needs Up to four cabinets may be daisy chained together to further extend battery run times The cabinets match the UPS cabinet in style an...

Page 8: ...re possible A The UPS and one or more Model IBC S units in a line up and match configuration A The UPS and one or more Model IBC S units in a standalone configuration A The UPS and one or more Model I...

Page 9: ...recommendations and important diagrams of the cabinet s mechanical details and electrical access A Warranty provides the Powerware warranty for this product Read through each procedure before beginnin...

Page 10: ...SER SERVICEABLE PARTS inside the UPS W A R N I N G A This battery cabinet contains its own energy source The internal wiring and output terminals may carry live voltage even when the UPS is not connec...

Page 11: ...oundings uncluttered clean and free from excess moisture A Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment 1 6 For More Information Refer to the Power...

Page 12: ...with any of the following A Scheduling initial startup A Regional locations and telephone numbers A A question about any of the information in this manual A A question this manual does not answer Ple...

Page 13: ...serve a preferred startup date 2 2 Creating an Installation Plan Before installing the battery cabinet read and understand how this manual applies to the system being installed Use the procedures and...

Page 14: ...werware Customer Service Engineer or the extended battery warranty terms specified on page W 1 will be void Failure to follow guidelines may void your warranty 2 3 2 Preparing for Wiring the Battery S...

Page 15: ...pecting and Unpacking the Battery Cabinet The next step is inspecting and unpacking the battery cabinet The cabinet is shipped bolted to a pallet consisting of four angle metal supports secured to two...

Page 16: ...fy that the forklift or pallet jack is rated to handle the weight of the cabinet see Table A on page A 4 for cabinet weight C A U T I O N Do not tilt the battery cabinet more than 10 from vertical or...

Page 17: ...ferenced in paragraph 1 6 for UPS cabinet conduit and terminal locations and terminal specifications A Dimensions in this manual are in millimeters and inches A Do not tilt the cabinets more than 10 d...

Page 18: ...doors 3 Locate the field kit packed inside of the cabinet Locate the four 1 2I jacking bolts and install them in the threaded holes in the front and rear supports Place a floor protector underneath e...

Page 19: ...y cabinet Please discard or recycle them in a responsible manner C A U T I O N CABINET MAY FALL Do not loosen the hardware attaching the side or front supports to the cabinet base or the front and sid...

Page 20: ...alone refers to battery cabinets that are not physically attached to the UPS are wired with external contractor supplied wiring and use a single overcurrent protection and disconnect device located ne...

Page 21: ...ied with two cosmetic covers The UPS cabinet additional battery cabinets and other ancillary cabinets are supplied without cosmetic covers NOTE When cabinets are properly aligned all cabinet doors are...

Page 22: ...ottom A small flat bracket joins the top of the cabinets and a larger angle bracket joins the cabinets at the bottom The small flat bracket is attached to the cabinet tops first 10 Locate the small fl...

Page 23: ...e ground stud in the UPS cabinet see Figure 3 4 Hardware is provided on each ground stud 14 If installing additional battery cabinets repeat Steps 2 through 13 to join each additional battery cabinet...

Page 24: ...cabinet TB1 terminal boards disconnect jumper from terminal 4 and connect to terminal 5 On last battery cabinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 16...

Page 25: ...inal locations 10 Verify that all battery breakers are in the OFF position 11 Connect the string of battery trays by mating the loose red connector from each tray to the fixed black connector mounted...

Page 26: ...battery cabinet to the area where the battery cabinet is to be installed 3 Secure the battery cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cab...

Page 27: ...ts Secure the bracket to the cabinets with screws from the field kit see Figure 3 3 11 Locate the large angle bracket from the field kit Place one end of the bracket over the bolt on the bottom side o...

Page 28: ...al 5 On last battery cabinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 164201536 3 and 164201536 8 4 Proceed to Step 6 5 On battery cabinet TB1 terminal boa...

Page 29: ...he tray above Connect the top and bottom tray connectors to the mating cabinet connectors to complete the battery string connections see Figure 3 6 13 Repeat Step 11 for each battery cabinet and then...

Page 30: ...Cabinet UPS Cabinet Figure 3 8 UPS with Line up and Match IBC L 1 Verify that the UPS is properly installed and secured Refer to the appropriate Powerware 9390 UPS Installation and Operation Manual as...

Page 31: ...e the cosmetic cover and hanger brackets from the right hand side of the battery cabinet Save cover screws and brackets for later use 6 Remove the knockout plug on the bottom left side of the UPS cabi...

Page 32: ...m the top right door hinge of the battery cabinet 11 Locate the small flat bracket from the field kit Align the holes in the small flat bracket over the door hinge screw holes Replace the screws in th...

Page 33: ...ed on each ground stud 15 If installing additional battery cabinets repeat Steps 2 through 13 to join each additional battery cabinet otherwise proceed to Step 15 16 If not already installed mount the...

Page 34: ...terminal boards disconnect jumper from terminal 4 and connect to terminal 5 On last battery cabinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 164201536 3 a...

Page 35: ...terminal locations 10 Verify that all battery breakers are in the OFF position 11 Connect the string of battery trays by mating the loose red connector from each tray to the fixed black connector mou...

Page 36: ...battery cabinet to the area where the battery cabinet is to be installed 3 Secure the battery cabinet position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet...

Page 37: ...e battery cabinets 11 Locate the small flat bracket from the field kit Align the holes in the small flat bracket over the hinge screw holes Replace the screws in the hinges securing the bracket to the...

Page 38: ...abinet TB1 terminal board verify jumper is connected between terminals 4 and 10 See Drawings 164201536 3 and 164201536 8 4 Proceed to Step 6 5 On battery cabinet TB1 terminal board verify jumper is co...

Page 39: ...battery cabinet Connect and route cables from positive and negative terminals in the bottom of the first battery cabinet through conduit top or bottom entry to UPS cabinet terminals E4 and E5 11 Veri...

Page 40: ...lation Checklist MUST be completed prior to starting the UPS system for the first time Installation Checklist All packing materials and restraints have been removed from each cabinet Each cabinet in t...

Page 41: ..._______________________________________ _________________________________________________________________________ _________________________________________________________________________ ____________...

Page 42: ...stalling Battery Cabinets 3 26 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blan...

Page 43: ...owing drawings A 164201536 1 Powerware 9390 Integrated Battery Cabinets IBC A 164201536 2 Physical Features and Requirements A 164201536 3 Battery Cabinet Schematics A 164201536 4 Battery System Oneli...

Page 44: ...90 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 164201536 1 1 of 2 091504 MODEL IBC S...

Page 45: ...90 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 2 of 2 091504 MODEL IBC L 164201536 1...

Page 46: ...C S with 40 batteries 480 VDC 982 2165 953 2100 4 at 238 525 IBC L with 32 batteries 384 VDC 1848 4075 1814 4000 8 at 227 500 IBC L with 36 batteries 432 VDC 2029 4475 1995 4400 8 at 249 550 IBC L wit...

Page 47: ...VISION A 164201536 3 061504 BATTERY CABINET SCHEMATICS TWO POLE BREAKER WIRING Installation Information A 5 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S...

Page 48: ...ISION A 061504 BATTERY CABINET SCHEMATICS THREE POLE BREAKER WIRING 164201536 3 Installation Information A 6 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual...

Page 49: ...CONTROL FIRST AND MIDDLE CABINETS IN MULTI CABINET INSTALLATIONS SINGLE CABINET INSTALLATIONS AND LAST CABINET IN MULTI CABINET INSTALLATIONS Not used Installation Information A 7 EATON Powerware 939...

Page 50: ...NET BATTERY CABINET UPS CABINET BATTERY DISCONNECT Powerware 9390 40 kVA through 160 kVA Battery Cabinets integral to UPS and connected using factory supplied wiring Battery Cabinets located separatel...

Page 51: ...o not meet the noted minimum conductor sizes 7 Each battery cabinet can be installed as a line up and match or standalone system The term line up and match refers to battery cabinets that are physical...

Page 52: ...lt Mounting 56 5 500 22 6 200 1 2I Allen 3 8I Hex nut 40 and 50 Note 2 1 2 3 or 4 Stand alone 1 0 1 per Pole 1 0 1 per Pole 1 6 500 kcmil 2 1 Bolt Mounting 56 5 500 22 6 200 1 2I Allen 3 8I Hex nut 60...

Page 53: ...6 200 3 8I Hex M10 Hex 80 Note 2 1 2 3 or 4 Line up and Match Supplied 1 per Pole Supplied 1 per Pole 2 2 600 kcmil 2 1 Bolt Mounting 42 4 375 22 6 200 3 8I Hex M10 Hex 80 Note 2 1 2 3 or 4 Stand alon...

Page 54: ...G NO SHEET REVISION B 1 of 2 091504 CONDUIT AND WIRE ENTRY LOCATIONS TOP ENTRY CONDUIT LANDING FOR DC OUTPUT AND DC CONTROL INTERFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW...

Page 55: ...G NO SHEET REVISION B 2 of 2 091504 CONDUIT AND WIRE ENTRY LOCATIONS TOP ENTRY CONDUIT LANDING FOR DC OUTPUT AND DC CONTROL INTERFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW...

Page 56: ...INSTALLATION CABINET TO UPS AND CABINET TO CABINET TERMINALS REMOVE COVER TO ACCESS TERMINALS INTERFACE TERMINAL BLOCK TB1 AND CONNECTORS J3 AND P3 SEE DRAWING 164201536 8 FOR DETAILS BATTERY BREAKER...

Page 57: ...ON DATE DRAWING NO SHEET REVISION B 2 of 3 091504 BATTERY POWER AND INTERFACE TERMINAL LOCATIONS CABINET TO UPS AND CABINET TO CABINET TERMINALS CABINET TO UPS AND CABINET TO CABINET TERMINALS MODEL I...

Page 58: ...INALS INTERFACE TERMINAL BLOCK TB1 AND CONNECTORS J3 AND P3 SEE DRAWING 164201536 8 FOR DETAILS BATTERY BREAKER MODEL IBC L 164201536 7 GROUNDING STUD CABINET GROUNDING SEPARATE INSTALLATION NOTE Use...

Page 59: ...ERY CABINETS SINGLE BATTERY CABINET Installation Information A 17 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerqualit...

Page 60: ...nstallation Manual S 164201536 Rev D www eaton com powerquality 6 Refer to Table F for TB1 interface connections Table F TB1 Interface Connections Terminal TB1 Name Description 1 CB1 Aux 1 Switch NC A...

Page 61: ...Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 164201536 9 1 of 5 091504 BATTERY CABINET DIMENSIONS FRONT...

Page 62: ...ry Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 2 of 5 091504 BATTERY CABINET DIMENSIONS Dimensions are...

Page 63: ...Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 3 of 5 091504 BATTERY CABINET DIMENSIONS FRONT VIEW...

Page 64: ...ttery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 4 of 5 091504 RIGHT SIDE VIEW BATTERY CABINET DIMENSI...

Page 65: ...ry Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality DESCRIPTION DATE DRAWING NO SHEET REVISION B 5 of 5 091504 BATTERY CABINET DIMENSIONS Dimensions are...

Page 66: ...Installation Information A 24 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

Page 67: ...d commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Produc...

Page 68: ...Warranty W 2 EATON Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual S 164201536 Rev D www eaton com powerquality This page intentionally left blank...

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