Eaton INV-4810 Installation And Operation Manual Download

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Table of Contents

IPN 997-00012-68D February 2010

iii

Table of Contents

About This Guide

Purpose .......................................................................................................................................i

Audience.....................................................................................................................................i

Reporting Problems with this Guide ......................................................................................i

For Further Information and Technical Assistance...............................................................i

Chapter 1

General Description

Overview ................................................................................................................................... 1

Matrix Inverter System ............................................................................................................ 1

Modules ..................................................................................................................................... 2

Inverter Module............................................................................................................................... 2

Controller Module (optional) ........................................................................................................ 2

Static Transfer Switch (STS) Module (optional) .......................................................................... 3

Interface Module (optional) ........................................................................................................... 3

Maintenance Bypass Switch (MBS) and Power Distribution Unit (PDU) (optional) ............. 4

Part Numbers ............................................................................................................................ 5

Chapter 2

Preparation

Overview ................................................................................................................................... 7

General ....................................................................................................................................... 7

Battery Precautions................................................................................................................... 8

Wiring Requirements ............................................................................................................... 8

Inspecting the Equipment and Reporting Damage ............................................................. 8

Chapter 3

Installation

Overview ................................................................................................................................... 9

Handling and Storage .............................................................................................................. 9

Location...................................................................................................................................... 9

Unpacking and Inspection ...................................................................................................... 9

Frame Assembly ..................................................................................................................... 12

Task 1 - Inverter Chassis Assembly ............................................................................................ 12

Task 2 - Controller/Interface/STS Chassis Assembly.............................................................. 14

Task 3 - Install MBS/PDU chassis............................................................................................... 14

Wiring Connection ................................................................................................................. 15

Wire Size Tables ............................................................................................................................ 16

Task 4 - Single-Shelf Wiring Option ........................................................................................... 17

Task 5 - Multi-Shelf Wiring Option ............................................................................................ 19

Task 6 - Connect Controller (if used).......................................................................................... 21

Task 7 - Connect STS (if used) ..................................................................................................... 23

Task 8 - Connect MBS (if used).................................................................................................... 25

Task 9 - Rear Covers ..................................................................................................................... 27

Module Installation and Removal........................................................................................ 28

Task 10 - Install STS and Inverter Modules ............................................................................... 28

Task 11 - Install Controller and Interface Modules................................................................... 30

Summary of Contents for INV-4810

Page 1: ...x Telecom Inverter System Installation and Operation Guide Issue IPN 997 00012 68D Issue Date February 2010 Eaton Corporation Telecommunications Power Solutions www eaton com telecompower DCinfo eaton...

Page 2: ...ontained in this document is subject to change without further notice Subject to the right to use its equipment Eaton Corporation does not convey any right title or interest in its intellectual proper...

Page 3: ...for use by Installers competent in installing and commissioning dc power systems safe working practices for ac and dc powered equipment the relevant local electrical safety regulations and wiring sta...

Page 5: ...5 Chapter 2 Preparation Overview 7 General 7 Battery Precautions 8 Wiring Requirements 8 Inspecting the Equipment and Reporting Damage 8 Chapter 3 Installation Overview 9 Handling and Storage 9 Locat...

Page 6: ...Inverter Module LED display status Low to High Priority 43 STS Troubleshooting 45 STS Module Alarm LED display status Low to High Priority 46 Alarm Code Tables 48 Inverter Alarm Codes 48 Controller Al...

Page 7: ...including inverter either 50A or 100A static transfer switch controller interface and either 50A or 100A maintenance bypass switch modules Its modular building block design and N 1 redundant configura...

Page 8: ...user friendly panel eases program settings Modules Inverter Module The four inverter modules available are hot swap with 48Vdc input to 1000VA or 1500VA output at 120 or 230VAC 50 or 60Hz See Part Nu...

Page 9: ...rupted operation of sensitive electronic equipment For more information refer to STS MBS Operation on page 59 50A STS INV STS 050 Lock bolt Power on LED green Warning LED yellow Fault LED red 100A STS...

Page 10: ...inals The ac output can be connected to the rear screw terminals or to the eight rear mounted IEC connectors with 50A MBS only 50A MBS and PDU INV MBSDU 50 Output circuit breakers for IEC plugs on rea...

Page 11: ...0 6kVA 12kVA static transfer switch module 50A 1U 5U INV STS 100 12kVA 18kVA static transfer switch module 100A 2U 5U INV MC 1000 Controller module LCD 3 LED 4 function key 1U 2U INV IFC 1000 RS232 US...

Page 13: ...y markings for any equipment attached to this unit 2 This unit is designed for indoor use only Do not expose the equipment to rain snow or spray 3 To reduce the risk of fire hazard do not cover or obs...

Page 14: ...nd water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately 8 If you need to remove a battery always remove the grou...

Page 15: ...nst dust dirt paint or other materials Location The inverter system is designed for installation in a protected environment Factors to be considered in selecting a location include ventilation tempera...

Page 16: ...orporation All Rights Reserved IPN 997 00012 68D February 2010 Inverter system modules and chassis ship with the following accessories See Part Numbers on page 5 Inverter Module STS Module 50A STS Mod...

Page 17: ...ts 2 interconnection bus bars 5 busbar screws 8 mounting screws 4 communications cable 1 jumper 1 50A STS controller interface Chassis Includes 23 rack mount brackets 2 interconnection bus bars 3 busb...

Page 18: ...unications cable 1 4 pin jumper for CN1 if BMS is not used 50A MBS PD Shelf Includes 23 rack mount brackets 2 interconnection bus bars 5 busbar screws 5 mounting screws 4 100A MBS Shelf Includes 23 ra...

Page 19: ...upplied nylon spacer into the correct holes on the shelf based on module models as shown below There are four holes above the connectors in each inverter slot Position A for INV 4815 Position B for IN...

Page 20: ...STS chassis above or below the inverter shelves to ease inter connections 1 Fit the controller interface STS chassis either 50A or 100A to the equipment rack and align holes of mounting brackets and...

Page 21: ...s are designed to operate in parallel for higher output current two modules are automatically connected in parallel in each shelf Two or more inverter shelves can be further connected in parallel for...

Page 22: ...1A 8 AWG 10mm2 10 AWG 6mm2 4 184 0A 72 7A 34 8A 6 AWG 16mm2 10 AWG 6mm2 5 230 0A 90 9A 43 5A 4 AWG 25mm2 8 AWG 10mm2 6 276 0A 109 1A 52 2A Connect to shelves in groups of up to two See details on page...

Page 23: ...voltage Task 4 Single Shelf Wiring Option Ignore this Task if the system has more than one inverter chassis Step 1 Remove inverter shelf rear cover Step 2 Insert JP2 jumper For single shelf systems on...

Page 24: ...verter unit Step 4 Connect ac output cables if required Ignore this Step if a static transfer switch STS or a maintenance bypass switch MBS is fitted 1 Refer to the Wire Size Tables on page 16 and loc...

Page 25: ...odules 8kVA The total input current is 151 5A Connect the inverters in two groups of four using the with separate dc cables to each group 75 8A each as shown Step 1 Remove inverter shelf rear cover St...

Page 26: ...nections will damage the unit and are not covered by the warranty Ensure correct polarity positive to positive negative to negative before completing connections to the battery or dc source and the in...

Page 27: ...to the Wire Size Tables on page 16 and local wiring rules and select the correct size ac cable 2 Terminate the cables with M4 crimp lugs 3 Route the cables to the ac neutral ground and line terminal s...

Page 28: ...lane and from CN7 on the STS backplane to CN9 on the inverter shelf backplane Otherwise Use the supplied 3 pin power cable to connect from CN12 on the controller interface STS shelf backplane to CN9 o...

Page 29: ...lete Task 7 Connect STS if used CAUTION Shut down all the power sources and disconnect battery cables from battery before wiring Step 1 Remove STS rear cover Step 2 Connect STS signal cable Connect th...

Page 30: ...CN11 on 100A STS shelf backplane Parallel signal port CN7 on inverter shelf backplane Step 3 Install AC bus bar between STS and Inverter When necessary use the spacers provided to keep the bars verti...

Page 31: ...ut neutral to AC N Connect ac output line to AC L OUT Connect AC output neutral to AC N Secure the connections with the screws and washers supplied Tighten the screws according to the Standard Torque...

Page 32: ...with the MBS PD shelf from UC3 UC2 UC1 on STS backplane PCB to the corresponding connectors on the MBS PD shelf 50A MBS Bus Bar 1 for UC3 inverter output N Bus Bar 1 for UC2 Ground Bus Bar 2 x 1 for...

Page 33: ...AC input terminals on the back left of MBS PD shelf Connect according to the labels 4 Either Connect AC output cables to the ac output terminals on the back right of MBS shelf Connect according to th...

Page 34: ...covered by the warranty Ensure all inverter units have the same specifications before installation Step 1 Install STS 1 If the MBS is fitted then put Maintenance Bypass Switch at MBP or IBP Determined...

Page 35: ...r silver metal piece to the chassis bottom plate Use bolts to attach the black metal cover to the inner silver piece Step 4 Cover controller and or interface position If the controller module and or i...

Page 36: ...Tighten the retaining screws With the power on the green LED of the controller unit would light if everything functions correctly with the power on Step 2 Install interface module if required 1 Remov...

Page 37: ...k the input dc wire size is correct 4 Check all rear covers are fitted to avoid electric shock 5 Check the ground wire is connected on the rear cover to avoid electric shock 6 Check all inverter modul...

Page 38: ...few seconds then check the green LEDs on all inverter modules are on If any green LED is not on or if any other LED is on or flashing then see Troubleshooting on page 41 4 If a controller is fitted Ch...

Page 39: ...PV Output voltage of the selected inverter module V OPI Output current of the selected inverter module A OPF Output frequency of the selected inverter module Hz OPP Power capacity of the selected inve...

Page 40: ...TS module INV AC Freq Frequency of Inverter AC connected to STS module MBS Position Current MBS position IBP ISS Normal MSS MBP Running Mode STS running mode Inverter mains standby power on Default Vo...

Page 41: ...ark Inverter STS SMR Serial Number Alarm name time happened For example Parameter Setting The inverter system allows some parameters to be set from the controller module 1 Press then to select SETTING...

Page 42: ...port Selectable at 1 2400bps 2 4800bps and 3 9600bps RS422 Addr RS422 address RS422 communication protocol Keypad tones activation or de activation of audio alarm Selectable at 1 Enable or 2 Disable T...

Page 43: ...between 122V and 132V For Output volt 120V adjustable between 127V and 138V OPV LL Low loss of inverter output voltage For Output volt 208V adjustable between 176V and 198V For Output volt 220V adjust...

Page 44: ...On line or 2 Off line Fan speed Normal speed Full speed Alarm Settings In clear menu push to clear the alarm history Connection to Dry contact Relays Use 30 16 AWG to connect to the dry relay contact...

Page 45: ...he Alarm No to decide the alarm mode of the module by pressing and 2 Program the alarm mode as follows Select the alarm mode Press to confirm the selected alarm mode The new setting will be effective...

Page 46: ...ort 07 STS SCR2 short 08 INV Bypass Mode 09 Over temperature 10 MBS position abnormal 11 STS fan lock 12 STS Fault Mode 13 STS EEPROM fault 14 SPS Power Fail Controller 01 DC input low 02 Cont temp hi...

Page 47: ...pic Page Preventative Maintenance 41 Troubleshooting 41 Alarm Code Tables 48 Preventative Maintenance The following preventive maintenance routines should be considered as a minimum requirement Your i...

Page 48: ...econds LED then turns to a solid green No AC output Both yellow and red LEDs are on Load exceeds 125 Reduce the load to below 100 of the total power rating 1 Input wiring is reverse polarity Check inp...

Page 49: ...the inverter for service Inverter Module LED display status Low to High Priority LED LED Signal Status Continuous Normal operation Slow Flash 1Hz Inverter is communicating Green Short Slow Flash 1Hz E...

Page 50: ...ction The inverter will shut down It cannot restart automatically 5 Overload fault When the time of overload protection exceeds the defined time the inverter will shut down Then inverter should be man...

Page 51: ...flash at 1Hz and yellow LED on STS AC input source is from utility and inverter is in abnormal status Please refer to inverter trouble shooting guide No AC output yellow LED is on Both inverter and ut...

Page 52: ...ion this alert appears Check if the MBS and STS signal cable is well connected AC output is off red LED on other LED off STS fault mode Turn MBS to mains or inverter bypass mode maintain the STS AC ou...

Page 53: ...en and yellow LED is the same then STS is in Inverter Bypass mode otherwise the Back feed relay is open Yellow Fastest Flash 5Hz STS Output is abnormal Slow Flash 1Hz Fan lock CAN communication fail o...

Page 54: ...Bus Soft Start Fail Inv Output short Critical Inverter Output Short Inv OPV Low Critical Inverter output volt low Inv OPV High Critical Inverter output volt high Inv Temp High Critical Inverter Tempe...

Page 55: ...Output short circuit K1 Relay open Major Back feed relay open STS SCR1 short Critical SCR1 short circuit STS SCR2 short Critical SCR2 short circuit INV Bypass Mode Critical Inverter bypass mode Over...

Page 57: ...an 10 0 2Mhz Wide Band Noise 1 0mVpsof 25Hz 5kHz 20mVrms 25Hz 20kHz Peak to peak noise 150mV up to 100MHz Protection Over load When load exceeds 125 or 150 0r 200 of power capacity inverter will shut...

Page 58: ...ve load Efficiency Min 89 at rated load for 48Vdc System Current limitation Electronic current limitation at overloads and short circuits Isolation AC enclosure Basic isolation Pri Gnd 2121Vdc 1min Su...

Page 59: ...tones Disable or enable keypad tones Time Date Set current time and date Setting Password Set system password Brightness Set LCD brightness Default Change current system parameters to default values...

Page 60: ...5kg 7 7 lb Controller Module Dimension D W H Weight 277mm 87 9mm 43 5mm 10 8 3 4 1 7 0 5kg 1 1 lb Interface Module Dimension D W H Weight 79 7mm 129 5mm 43 5mm 3 1 5 1 1 7 0 25kg 0 55 lb Inverter Cha...

Page 61: ...tems 89 to 105 Vac for 110 Vac systems 93 to 110 Vac for 115 Vac systems 100 to 114 Vac for 120 Vac systems Redundant power supply design Startup power on by priority source or alternative Note The ov...

Page 62: ...mode If the current load exceeds the load capability of Inverter STS will not transfer to on line mode otherwise it will transfer to on line mode 5s later Over temperature operation On line mode When...

Page 63: ...m It will send out alarm signal if either inverter in the shelf fails This alarm is typically used if the inverters are stand alone no controller It can be connected to a suitable digital input of an...

Page 64: ...0 3 0 4Nm 2 7 3 5 inch pounds M3 0 5 0 6Nm 4 5 5 3 inch pounds M4 1 1 1 3Nm 9 8 11 5 inch pounds M5 2 3 2 7Nm 20 5 23 9 inch pounds M6 3 9 4 5Nm 35 39 inch pounds M8 9 5 11 1Nm 85 98 inch pounds M10...

Page 65: ...rter system failure The optional Maintenance Bypass Switch MBS consists of a mechanical switch providing voltage free system maintenance for the safe removal of inverters or the static transfer switch...

Page 66: ...ed except if both Mains AC and the inverters are unavailable To maintain an inverter module or inverter input or output connections you can switch from NORM to the MSS position this guarantees the con...

Page 67: ...er tests can be made Mains AC power the load Normal Operation NORM Usually the system operates with MBS in this position Only in this position does the transfer action between Mains AC and inverter ta...

Page 68: ...ins Static Switch position SCR2 open SCR1 and Back feed Relay closed If SCR2 is short the STS will stay in off line mode Mains Static Switch MSS Inverter Maintenance MSS Mains AC powers the load throu...

Page 69: ...quency is abnormal but the inverter is normal the STS will transfer to on line mode If SCR2 is short the STS will keep the off line mode Normal Operation NORM inverter priority Normal Operation NORM I...

Page 70: ...mains is disconnected from the system and the STS cannot be removed from the system MBS can be switched to Normal Operation and Inverter Bypass position Back feed Relay and SCR1 open SCR2 closed Inve...

Page 71: ...wer to the load via bypass switch AC Mains is on but unacceptable Inverter output is acceptable Mains power to the load via bypass switch AC Mains is off Inverter output is off AC Mains is off Inverte...

Page 72: ...isplay Status AC Mains is off or unacceptable Inverter output is off or unacceptable AC Mains is off or unacceptable Inverter output is acceptable AC Mains is acceptable Inverter output is off or unac...

Page 73: ...eptable AC Mains is unacceptable Inverter output is acceptable Inverter power to load via STS AC Mains is acceptable Inverter output is off or unacceptable Mains power to load via STS Priority Off lin...

Page 74: ...Display Status AC Mains is off or unacceptable Inverter output is off or unacceptable AC Mains is off or unacceptable Inverter output is acceptable Inverter power to load via STS AC Mains is acceptab...

Page 75: ...off or unacceptable AC Mains is off or unacceptable Inverter output is on but unacceptable Inverter output to load via bypass switch AC Mains is acceptable Inverter output is on but unacceptable Inver...

Page 77: ...owloss volt 185V Inverter shut down due to low input volt 40V Inverter shut down due to high input volt 60V Inverter output volt 230V Inverter output volt frequency 50Hz Inverter output power limit 10...

Page 78: ...Parameter Default Values RS232 communication baudrate 2400bps Button tone audio alarm On LCD brightness value 45 Language English Password 1234 Drycon0 Alarmcode Inverter over load Drycon1 Alarm code...

Page 81: ...Date Customer Information Company Postal Address Return Address Not PO Box Telephone Fax Email Contact Name Location of Failure Product code Serial number Document number System type installed in Seri...

Page 83: ...epresentative the closest office from the following list telephone 64 3 343 7448 or email CustomerServiceNZ eaton com Australia 1300 877 359 Canada 1 800 461 9166 Central America 52 55 9000 5252 China...

Page 85: ...Circuit breakers 4 Communications 36 See Interface Controller 1 2 5 9 14 30 Alarm Codes 48 Alarm Log Display 32 Alarm Status Inquiry 32 Blank cover plate 28 Connections 21 Controller LEDs 2 30 Defaul...

Page 86: ...72 Polarity 8 Power Distribution Unit PDU 4 9 14 Connection 25 Problems See Troubleshooting R Relays 21 36 38 72 Repair and Return 75 RS232 3 36 72 S Servicing 75 77 Specifications 51 Default Values...

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