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Instruction Booklet 

IB01900002E

Effective June 2011

Instructions for Magnum DS Metal-Enclosed

Low-Voltage NEMA 3R Assemblies

 

EATON CORPORATION

 www.eaton.com

Section 2: Receiving, Handling & Storage

NOTICE

FOR COMPLETE RECEIVING, HANDLING AND STORAGE INSTRUCTIONS, 

SEE SECTION 2 OF THE PRIMARY INSTRUCTION BOOK IB01901001E, 

REFERENCED ELSEWHERE IN THIS PUBLICATION.  INSTRUCTIONS 

WHICH FOLLOW EMPHASIZE THE UNIQUE FEATURES ASSOCIATED WITH 

MAGNUM DS LOW-VOLTAGE NEMA 3R ASSEMBLIES.

2.1 General Information

Magnum DS Metal-Enclosed Low-Voltage assemblies are shipped 

in one or more shipping groups, depending on the number of verti-

cal sections, or the limitations of handling facilities at the installa-

tion site. This could typically result in three or four sections for a 

complete assembly.  Maximum length of a preassembled NEMA 3R 

shipping section is 108” (2743 mm) including a transformer connec-

tion throat, if applicable.
All shipping sections are shipped so as to be protected from the 

weather during shipment but are not suitable for storage outdoors 

as shipped. NEMA 3R assemblies are not weatherproof until com-

pletely assembled. Treat them the same as indoor equipment until 

fully assembled.

2.2 Receiving

When a Magnum DS Low-Voltage assembly reaches its destination, 

the purchaser should check the material received against the ship-

ping list to be certain that all items have arrived. Note accurately any 

discrepancies. Each shipping group is plainly marked with or accom-

panied by an identifying shop order number, general order number 

and shipping weight.  Each shipment includes a contents list which 

is a part of the overall package of shipping papers. To avoid the loss 

of any parts, the contents of each container should be carefully 

checked against the packing list. Do not discard any packing mate-

rial until it is certain that every item has been received in the proper 

condition and that certain packing material will not be required later 

for equipment storage.  Larger items, such as portable traveling lift-

ers, are shipped in separate cartons. Other loose and unmounted 

items may be packed in additional cartons.  These items, such as 

shipping split hardware, should be logged in and set aside in a safe 

location until the assembly has been set in its final position.
Equipment shipped from the factory is carefully packed and inspect-

ed prior to its departure. On occasion, however, equipment damage 

is incurred during transportation.  If any damage is found, file a dam-

age claim immediately with the transportation carrier and notify an 

Eaton representative. All claims should be filed as soon as possible 

and include applicable part numbers, shop order numbers and/or 

general order numbers

2.3 Precautions

It is preferable to use an overhead crane when moving the assem-

bly. Circumstances at the installation location may prevent the use of 

an overhead crane for all movement. In such instances, the careful 

use of rollers can be employed. Although the methods for moving 

NEMA 1 and NEMA 3R assemblies are similar, the techniques vary 

slightly. The differences are highlighted in this section.

2.3.1 Overhead Lifting

WARNING

FAILURE TO FOLLOW LIFTING INSTRUCTIONS MAY RESULT IN DEATH 

OR SERIOUS BODILY INJURY.  READ INSTRUCTIONS FOR LIFTING 

SWITCHGEAR PRIOR TO ATTACHING CABLES, CHAINS OR SPREADER 

BARS.

Lifting plates are attached along the assembly base at the front and 

rear for crane cable attachment.  Suitably sized spreader bars (not 

provided) must be placed between lift cables to prevent equipment 

damage (Figure 1). If it appears that the cables will touch the assem-

bly during the lifting process, place appropriately sized lumber along 

the sides where contact could be made between the cable and the 

equipment. This will prevent damage caused by the lifting cables.

Figure 1. NEMA 3R Assembly Lifting Method.

Summary of Contents for Magnum DS

Page 1: ...andling and Storage 4 3 Equipment Description 5 4 Installation 11 5 Inspection Testing and Maintenance 14 6 Document References 14 Effective June 2011 Instruction Booklet IB01900002E Instructions for...

Page 2: ...1 Introduction 1 1 General Information Magnum DS Metal Enclosed Low Voltage NEMA 3R Switchgear and Switchboard Assemblies are uniquely designed for use in outdoor environments or other harsh conditio...

Page 3: ...rm that all circuits are de energized before servicing 7 After maintenance be certain every current transformer second ary circuit is completely connected or shorted DANGER IF THE SECONDARY CIRCUIT OF...

Page 4: ...ial until it is certain that every item has been received in the proper condition and that certain packing material will not be required later for equipment storage Larger items such as portable trave...

Page 5: ...iptions apply to standard metal enclosed con struction and wiring Special features and control schemes are often incorporated per customer specifications These special features are evident and portray...

Page 6: ...xternal shell and the internal breaker enclosure is approximately 7 5 inches 190 mm therefore the need for a means of emergency exit is not provided Note N A unique feature of the non walk in assembly...

Page 7: ...9255C35 120 0 3047 OVERALL DEPTH 18 4 468 BUS OPENING FROM BASE 109 1 2772 105 1 2668 51 2 1301 2 0 51 4 0 102 3 9 99 2 3 58 28 6 726 FROM BASE 26 0 660 43 4 1102 AISLE WIDTH 117 1 2974 BASE 30 2 767...

Page 8: ...Assemblies EATON CORPORATION www eaton com Figure 4 Side Elevation NEMA 3R Assembly Rear Accessible without Walk in Aisle Way C C 9259C06 86 0 2185 BASE 26 0 660 28 6 726 FROM BASE 51 2 1301 2 0 51 4...

Page 9: ...ON CORPORATION www eaton com Figure 5 Side Elevation NEMA 3R Assembly Front Accessible with Walk In Aisle Way 8652C19 87 1 2211 OVERALL DEPTH 29 1 740 111 4 2830 107 9 2740 2 0 51 3 9 99 111 5 2832 OV...

Page 10: ...d Low Voltage NEMA 3R Assemblies EATON CORPORATION www eaton com Figure 6 Side Elevation NEMA 3R Assembly Front Accessible without Walk In Aisle Way 8652C25 54 2 1378 BASE 105 1 2669 110 3 2800 109 8...

Page 11: ...tion to avoid distortion of the structure The lifting plates attached at the base perform the dual purpose of providing a convenient and robust method of securing the unit to the foundation A separate...

Page 12: ...n sales office 4 4 Bus Cable and Control Connections Refer to Section 4 4 1 thru 4 4 6 of reference IB01901001E for com plete instructions and guidelines on various bus connections installa tion of po...

Page 13: ...900002E Effective June 2011 Instructions for Magnum DS Metal Enclosed Low Voltage NEMA 3R Assemblies EATON CORPORATION www eaton com Figure 10 Circuit Breaker Installation with Portable Breaker Lifter...

Page 14: ...pment Please inspect the packet attached to the outside or within an empty cell for all pertinent documentation before contact ing an Eaton service representative for replacements 2A97855 Magnum DS St...

Page 15: ...15 Instruction Booklet IB01900002E Effective June 2011 Instructions for Magnum DS Metal Enclosed Low Voltage NEMA 3R Assemblies EATON CORPORATION www eaton com Notes...

Page 16: ...ment between the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the...

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