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Instructional Booklet 

IB013003EN

Effective June 2023

Instructions for installation, operation,  

and maintenance of Magnum MR2  

(integral racking) 

EATON

 www.eaton.com

Permissive interlocks

Operational interlock features

There are multiple permissive interlock features built into the 

system .  These features, when activated, will prevent electrical 

racking and display an E5 error code on the pendant .  See 

Diagnostics/troubleshooting section for more information .  There are 

three standard permissive interlock switches wired in a single circuit 

for every breaker with integral racking . 

Breaker specific interlocks

1. 

Permissive switch driven by the breaker mechanism to indicate if 

the breaker is open or closed .

a. 

If the circuit breaker is closed, this switch will open and the 

integral racking motor will not run .

2. 

Permissive switch driven by the racking mechanism door to 

indicate if the door is raised or lowered .

a. 

If the racking mechanism door is raised, this switch will open 

and the integral racking motor will not run .

3. 

Permissive switch driven by the padlock slider to indicate if the 

levering mechanism is locked out .

a. 

If the padlock slider is pushed in towards the levering door, 

this switch will open and the integral racking motor will not 

run .

In addition to the permissive contacts mentioned above, the 

controller will accept any additional normally closed permissive 

contacts wired in series with the blue permissive wires shown (see 

Figure 6) .

Figure 6. MR2 controller.

Restricting operation

Using the MR2 system, there are three methods to restrict racking a 

Magnum circuit breaker .
Option 1 (lockout-tagout): This option prevents both electrical and 

manual  operation .  Push the padlock slider forward (towards the 

breaker) aligning two holes on the left side and insert a ¼” padlock 

(see Figure 7) .  The MR2 will be disabled via the permissive circuit, 

and manual racking is blocked as well .  The label on the levering door 

will show red, indicating that no racking is permitted .  For a multi-

lock hasp, Eaton recommends Master Lock 418 with a ¼” diameter 

shackle .

Figure 7. Padlock slider permissive actuated (no racking allowed).

Option 2:  This option prevents electrical operation .  Raise the 

racking door and insert a ¼” padlock in the upper padlock hole .  This 

will keep the door raised, and permits a user to manually insert a 

levering tool, allowing breaker racking .  The MR2 will be disabled 

via the permissive circuit and electrical racking will be blocked (see 

Figure 8) .  Note that the breaker cannot be closed while in this state .  

For a multi-lock hasp, Eaton recommends Master Lock 418 with a 

¼” diameter shackle .

Figure 8. MR2 racking prevent-

ed (manual racking allowed).

Figure 9. Door lifting is 

blocked (MR2 racking 

allowed).

Option 3: This option prevents manual operation .  Inserting a sealing 

wire through the holes on the right side of the padlock slider and 

racking door prohibits a user from lifting the door .  This prevents a 

user from inserting a levering tool and racking manually, but allows 

electrical operation (see Figure 9) .  A user can break the wire seal for 

manual racking in an emergency .  The padlock slider can be pushed 

in to lockout all racking while sealing wire is installed (refer to  

Option 1) .
Refer to equipment instruction booklet for acceptable LOTO options .

Summary of Contents for Magnum MR2

Page 1: ...ndication 5 Setting the breaker type 6 Setting the Modbus address 6 Control options 7 Option 1 7 Option 2 7 Option 3 7 Sequence of operations 7 Diagnostics troubleshooting 8 E1 Motor overcurrent 8 E2 Open motor circuit 8 E3 Motor timed out 8 E4 Magnum breaker position unknown 8 E5 Open permissive 8 E6 Communication error 8 E8 Position switch error 8 Controller diagnostic display 9 Controller mount...

Page 2: ...NNEL WITH THIS TYPE OF PRESENTATION THIS WILL HELP ASSURE THAT PERSONNEL ARE ALERT TO THESE TYPES OF MESSAGES IN ADDITION THESE MESSAGES ARE ALL UPPERCASE AND BOLDFACE All possible contingencies which may arise during installation operation or maintenance and all details and variations of this equipment are not encompassed by these instructions If further information is desired by the purchaser re...

Page 3: ...trol the system by means of a pendant Modbus master such as the Eaton Power Distribution Monitoring and Control system or separately wired I O buttons Controller can be mounted to the left side preferred or right side of the cassette If placed in other areas of the switchgear extension wires can be added with the existing terminal blocks The eight MR2 tertiary wires connect the controller to the M...

Page 4: ...e are three methods to restrict racking a Magnum circuit breaker Option 1 lockout tagout This option prevents both electrical and manual operation Push the padlock slider forward towards the breaker aligning two holes on the left side and insert a padlock see Figure 7 The MR2 will be disabled via the permissive circuit and manual racking is blocked as well The label on the levering door will show ...

Page 5: ...acking Racking indication While electrical or manual racking there exists three discrete colored positions which are disconnect green test yellow and connect red see positions A B and C in Figure 12 At these positions the breaker can be closed when the racking door is fully lowered Figure 12 Discrete colored positions If racking is stopped electrically or manually in between disconnect test or tes...

Page 6: ...available Modbus addresses are 01 to 99 for one RS485 network To set the Modbus address follow the steps below 1 Connect pendant to the controller to be programmed 2 Hold down the Intermediate button and within three seconds press and hold the Connect button until the two digit LED display begins to flash at the same time the Connect LED will begin to flash 3 Now the Test and Disconnect buttons ca...

Page 7: ...ch of the control options Pendant I O and Modbus The Enable button must be held to operate the pendant 1 Insert the breaker into the breaker cell a The breaker is now in the disconnect position b The solid green disconnect LED will be illuminated c To proceed further and rack the breaker to the connected position the breaker must be open If the breaker is closed you will see an E5 code Refer to th...

Page 8: ...communications E3 Motor timed out Condition when motor continues to run in excess of the normal required time to reach the desired position This error state condition can be caused from a malfunction of the MR2 Operator should shut off power to the MR2 controller by tripping the circuit breaker or fuse protecting the controller and manually rack out the Magnum breaker Once the Magnum breaker is re...

Page 9: ...RI RO OC AD 1 2 3 4 5 6 7 8 1 Product group 2 Gear type will always be 02 for Magnum 3 Controller firmware version 4 Pendant firmware version 5 Rack in count 6 Rack out count 7 Overcurrent count 8 Modbus address 01 to 99 Controller mounting The controller can be mounted to the left side or right side of the cassette If placed in other areas of the switchgear extension wires can be added with the e...

Page 10: ...ube is not present please contact Eaton Technical Support and order with style shown in Table 3 Magnalube can be added to the leading edges and surfaces on all primary disconnects that make contact with the cassette stabs Table 3 Greases used on Magnum PXR and PD SB Grease type Desription Magnalube G Eaton standards 53701AI Color Green Manufactured by Saunders Enterprises inc 11 51 44th Road Long ...

Page 11: ...11 Instructional Booklet IB013003EN Effective June 2023 Instructions for installation operation and maintenance of Magnum MR2 integral racking EATON www eaton com Notes ...

Page 12: ...een the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM THE COURSE OF DEALING OR USAG...

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