Eaton Moeller MFD-CP4-CO, Hardware And Engineering

Page 1: ...Display Operator System for CANopen MFD CP4 CO MFD 80 Hardware and Engineering 05 08 AWB2528 1611en ...

Page 2: ...ibert Einwag Editor Thomas Kracht Translator Dominik Kreuzer All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alteration without notice ...

Page 3: ...hey are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VD...

Page 4: ...g states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc ...

Page 5: ... 2 Installation 11 Mounting 11 Fitting the protective membrane 12 Mounting the protective cover 13 Mounting the display operating unit front mounting 16 Removing the display operating unit front mounting 18 Mount communication module 19 Removing the communication module 20 Connections 20 Terminals 20 Connecting the supply voltage 21 Connecting the connection cable 22 3 Setting and commissioning th...

Page 6: ...D 80 XM protective diaphragm 27 MFD 80 XS protective cover 28 Communication module MFD CP4 CO 28 Technical data 29 General ambient conditions 29 MFD 80 display operating unit 31 MFD XM 80 protective diaphragm 32 MFD XS 80 protective cover 32 Communication module MFD CP4 CO 33 Index 35 ...

Page 7: ...ical engineering is needed for commissioning Plant sections may be damaged if the display operator system is incorrectly connected or incor rectly programmed Additional manuals The description of the devices that have a terminal for the display operator system is provided in separate manuals AWB EC4P AWB2724 1584GB XC100 AWB2724 1453GB XC121 AWB2724 1578GB XC200 AWB2724 1491GB All manuals can be d...

Page 8: ...d page and the name of the current section in the header of the right hand page This does not apply to pages at the start of a chapter and empty pages at the end of a chapter h Caution Warns of the risk of material damage i Warning Warns of the possibility of serious damage and slight injury j Danger Indicates the risk of major damage to property or serious or fatal injury h Draws your attention t...

Page 9: ...he following indi vidual components MFD 80 display operator unit Communication module MFD CP4 CO CANopen connection cable for connecting a Moeller PLC such as EU4A RJ45 CAB2 for connecting an EC4P Figure 1 Display operator system with connected Moeller PLC MFD CP4 CO MFD 80 EC4P XC100 121 XC200 EU4A RJ45 CAB2 ...

Page 10: ...ic page provides space for up to 4 variables The variables can be displayed and edited Instead of embedding variables the basic page can also be run in scrolling mode In this mode you can add lines to any position in the basic page Existing lines are overwritten or moved up or down depending on the setting The basic pages 1 to 62 are stored retentively on the display j Danger The display operator ...

Page 11: ... a start page Operator functions Baud rate and Node ID setting The baud rate and node ID are set via a configuration menu which you can call up irrespective of the display s fieldbus status The device is factory set for automatic baud rate detection and node ID 2 More information on the device settings is provided on page 25 The CP4 display is provided with a keypad with 9 buttons You can also con...

Page 12: ...ASY_HMI MFD CP4 CO Setup Display operating unit Figure 4 Display operating unit a DEL button b Graphic display c ALT button d LEDs for signalling e Mode button f Right down cursor buttons g OK button h Left up cursor buttons i ESC button Key to part numbers MFD 80 B B with buttons with display Multi function display a d b i e f g h c ...

Page 13: ...Setup 9 05 08 AWB2528 1611en Communication module Figure 5 Communication module a Power supply b CANopen interface Key to part numbers MFD CP4 CO CANopen CP4 CPU Multi function display a b ...

Page 14: ...10 05 08 AWB2528 1611en ...

Page 15: ...or in an enclosure You can protect the display operator unit with a protective membrane or cover depending on the environ ment in which it is to be used This must be fitted before the MFD CP4 CO is mounted and is therefore described in the next section The MFD CP4 CO communication module must be mounted in such a way that all the terminals are protected against direct contact liquids and dust duri...

Page 16: ...ting the protective membrane a Protective diaphragm b Display and operating unit h Fit the protective membrane before mounting the display operator unit a b i Danger Ensure that the diaphragm fits snugly in the groove of the display operator unit Otherwise a proper seal cannot be guaranteed and particles may enter underneath the membrane This may cause malfunctions in the keypad In food industry a...

Page 17: ...mechanical damage or destruction Protection to IP 65 is maintained The protective cover can be opened so that the operating unit can be used The protective cover can be closed with a sealing facility to provide protection against unauthorised operation h If the protective membrane has to be replaced the display operator unit has to be removed Replace the membrane and refit the device h Fit the pro...

Page 18: ...nt frame before mounting Figure 9 Removing the front frame The protective cover can be mounted in two different posi tions X Choose the position that is most suitable for the applica tion at hand and your requirements Figure 10 Position of the protective cover ...

Page 19: ...igure 12 Sealing the protective cover The grip handle of the protective cover is provided with holes that can be used in any mounting position You can fit a wire or similar material through these holes in order to seal the cover If the wire is provided with a lead seal the cover is sealed The cover can then only be opened by breaking the seal or the wire ...

Page 20: ...ntrol circuit devices Figure 13 Drill holes for the MFD h The protective membrane or the protective cover must be fitted beforehand h Observe the following technical requirements The hole spacing is 30 mm The maximum thickness of the front plate must not be more than 6 mm Ensure minimum clearances a page 11 In order to ensure protection to IP 65 the surface of the mounting front must be even and s...

Page 21: ...Figure 14 Mounting the display operator unit X Tighten the display operator unit with the M22 MS combi nation box spanner a figure 15 The tightening torque must be between 1 2 and 2 Nm h Ensure that the correct torque is used If the tightening torque is too low or high this may impair the seal ...

Page 22: ...611en Figure 15 Screw fastening the display operating unit Figure 16 Rear of the mounted display operator unit Removing the display operating unit front mounting X Unscrew the fixing element and remove the display oper ator unit 2 x ...

Page 23: ...Mounting 19 05 08 AWB2528 1611en Mount communication module Figure 17 Mount communication module ...

Page 24: ...om the fixing shafts Figure 18 Releasing the fixing shaft Connections Terminals The MFD CP4 CO is fitted with cage clamp terminals for connecting the power supply and the connection cable to the CANopen interface Tool for cage clamp terminals Slot head screwdriver width 3 5 mm x 0 6 mm Connection cross sections of the MFD cage clamp terminal cables Power supply terminal 0 08 2 5 mm2 AWG 28 12 Inte...

Page 25: ...on F1 of at least 1 A slow on the MFD CP4 CO h The required connection data for the MFD CP4 CO is provided in the section Technical data page 29 0V 24V 0 6 x 3 5 x 100 L01 L02 L01 1 A Ue 24 V H 20 4 28 8 V H Ie 150 mA h The MFD CP4 CO is protected against polarity reversal Ensure the correct polarity of the terminals to ensure that the MFD CP4 CO functions correctly ...

Page 26: ...er carefully X Use a screwdriver to press down the recess next to the terminal and connect the wires of the connection cable to the terminals in the order stated Proceed accordingly in the reverse order to remove the connection cable X Refit the interface cover Figure 20 Fitting removing the interface cover 1 2 3 4 5 1 5 ...

Page 27: ...You can use the EU4A RJ45 CAB2 cable to connect the MFD CP4 CO to an EC4P Figure 21 Connecting the MFD CP4 CO to EC4P Connector type 6 pole cage clamp terminal block cable connections up to 0 5 mm2 RJ45 GND CAN_L CAN_H GND CAN_H CAN_L rot grün schwarz 2 3 4 ...

Page 28: ... cage clamp terminal block cable connections up to 0 5 mm2 Bus terminating resistors 120 O bus terminating resistors must be used at the ends of the network Figure 23 Possible configuration of a CANopen bus with bus termination resistors GND CAN_L CAN_H GND CAN_H CAN_L 2 3 4 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 CAN_L CAN_H 120 O 120 O ...

Page 29: ...y mode Entry mode enables you to change the setting using the ú and í buttons Pressing the OK button again stores the actual value Pressing the Ú button in the last line causes the current soft ware version of the device to be displayed NodeID 2 Baud rate 125 Backlight 100 Contrast 100 h The device is provided with an automatic baud rate detec tion feature A setting for this is therefore not norma...

Page 30: ...resses with the ú and í buttons X Press the OK button again to save the value The next time the power supply is switched off and on the device will try to connect to the new address j Danger The display operator system must only be run if it is prop erly mounted and installed The installation must comply with regulations for elec tromagnetic compatibility EMC MFD CP4 CO is designed to be installed...

Page 31: ...27 05 08 AWB2528 1611en Appendix Dimensions MFD 80 display operating unit MFD 80 XM protective diaphragm 32 17 20 13 7 86 5 30 g0 2 62 86 5 28 25 28 25 22 3 0 4 30 88 5 22 5 88 5 ...

Page 32: ...Appendix 28 05 08 AWB2528 1611en MFD 80 XS protective cover Communication module MFD CP4 CO 86 5 25 95 75 58 36 2 30 22 5 22 5 ...

Page 33: ...o 158 Relative humidity IEC 60068 2 30 non condensing 5 to 95 Air pressure in operation hPa 795 to 1080 Ambient mechanical conditions Pollution degree Power supply unit CPU 2 Display operating unit 3 Degree of protection EN 50178 IEC 60529 VBG4 Power supply unit CPU IP20 Display operating unit IP65 Display operating unit with protective cover IP65 Display operating unit with protective diaphragm I...

Page 34: ...kV 2 High energy pulses Surge MFD IEC EN 61000 4 5 severity level 2 power cable symmetrical kV 1 Line conducted interference IEC EN 61000 4 6 V 10 Insulation resistance Overvoltage category II Clearance in air and creepage distances EN 50178 UL 508 CSA C22 2 No 142 Insulation resistance EN 50178 Tools and cable cross sections Power supply terminal Solid and flexible with ferrule minimum to maximum...

Page 35: ...aximum mm 1 6 inches 0 04 0 24 Weight g 130 lb 0 287 Mounting 2 22 5 mm 0 886 in holes Display fastened with two fixing rings Maximum tightening torque of the fixing rings Nm 1 2 to 2 Power supply via MFD CP4 CO communi cation module LCD display Type Graphic monochrome Visible area W x H mm 62 x 33 Size of pixels mm 0 4 x 0 4 Number of pixels W x H 132 x 64 Spacing pixel centre to pixel centre mm ...

Page 36: ...ination LED Number 5 Colour green Dimensions W x H x D mm 88 x 88 x 25 inches 3 46 x 3 46 x 0 98 Weight g 25 lb 0 055 Mounting Is fitted over the display keypad with Titan front ring Dimensions W x H x D mm 86 5 x 94 x 25 inches 3 41 x 3 41 x 0 98 Weight g 36 lb 0 079 Mounting Is fitted over the display keypad without Titan front ring ...

Page 37: ...nge V DC 20 4 28 8 Residual ripple F 5 Input current for 24 V DC MFD CP4 CO MFD 80 mA normally 150 Voltage dips IEC EN 61131 2 ms 10 Heat dissipation for 24 V DC MFD CP4 CO MFD 80 W normally 3 6 CANopen Device profile to DS301V4 PDO type asynchronous event controlled Address 1 to 63 can be set through display Baud rates 10 KByte to 1 MByte Automatic detection manual setting via display possible Co...

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Page 39: ... Changing parameters 25 Commissioning 26 Communication module Mounting 19 Technical data 33 Connection Cross sections 30 Supply voltage 21 Terminals 20 Contrast 25 D Dimensions 27 Display functions 7 Display Operating unit Dimensions 27 Mounting 16 Technical data 31 Display Operator System Overview 6 Display Operator unit Front view 9 Drill holes 16 E EMC 30 Environmental conditions 29 ...

Page 40: ...g in a control panel 11 Mounting Communication module 19 Display Operating unit 16 Protective cover 13 Protective diaphragm 12 N Node ID 25 Node Id setting 8 O Operator functions 8 P Polarity 21 Power supply Position of the connection terminals 10 Technical data 33 Protective cover Dimensions 28 Mounting 13 Sealing 15 Technical data 32 Protective diaphragm Mounting 12 Technical data 32 ...

Page 41: ...e polarity protection 21 S Sealing the protective cover 15 Settings 25 Setup menu 25 Software version 25 Station address 25 Supply voltage Connecting 21 T Technical data 29 Tools 30 Type code Communication module 10 Display operator unit 9 ...