Eaton MTL SUM5, Instruction Manual

Page 1: ...MTL SUM5 TM Smart Universal Marshalling 09 October 2019 INM MTL SUM5 Rev 1 Instruction Manual...

Page 2: ...RATION OF CONFORMITY A printed version of the Declaration of Conformity has been provided separately within the original shipment of goods However you can find a copy of the latest version at http www...

Page 3: ...connection 10 4 7 Power and heat considerations 11 5 INSTALLATION MODULES 12 5 1 Terminals pre installation 12 5 2 Terminals installation and removal 13 5 2 1 Terminal base installation 13 5 2 2 Field...

Page 4: ...NANCE 26 7 1 Fault finding 26 7 2 Routine maintenance 26 8 APPENDIX A 27 8 1 I O Parameters MTL4 BSIS IS Module Base MTL4 ADIO Interface Module 27 28 8 2 Load Parameters 29 9 APPENDIX B 30 9 1 Fault f...

Page 5: ...ment must be installed operated and maintained only by trained competent personnel and in accordance with all appropriate international national and local standard codes of practice and site regulatio...

Page 6: ...undergone training which included instruction on the various types of protection and installation practices the relevant rules and regulations and on the general principles of area classification Appr...

Page 7: ...079 11 2012 This must be taken into account when installing the equipment Inspection and maintenance a Inspection and maintenance should be carried out in accordance with European national and local r...

Page 8: ...viii INM MTL SUM5 Rev 1 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 9: ...t universal isolator modules that may be used either as an intrinsically safe IS interface to the hazardous area of a process plant or equally as well as isolating interfaces for non hazardous area se...

Page 10: ...cally reduces the number of hand wired connections thus removing many possible points of failure Secondly it drastically reduces spares inventory by the use of a single universal isolator interface fo...

Page 11: ...odel No Description MTL4 ADIO Universal analogue digital I F module MTL4 BYP Bypass module 2 2 Module Base The base is the body of the channel interface It accepts the field wiring on its rear edge vi...

Page 12: ...erminals 1 alarm module position FUS2 5ATE5 2 5A T replacement fuses Pk 10 Figure 2 2 Standard CS16 carrier configuration 2 4 System Specific Carrier These carriers are generally the same format as th...

Page 13: ...e channel to which it is fitted with no additional wiring or cabinet space necessary The relay version is designed for use with the relay base modules The two model types are identical in shape and si...

Page 14: ...al representative for assistance f Check that the interface function s are correct for the application s g When plugging modules into backplanes and hazardous area connectors into modules check the id...

Page 15: ...nted in a cabinet Figure 4 1 Dimensions of standard carrier The two dimensions given for the overall length of the carrier show the difference between the single alarm module carrier and the dual alar...

Page 16: ...m are recommended for the system wiring terminal blocks 4 4 Identification and tagging Each module base is supplied with a clear plastic tag holder that can be fitted with tagging strips to provide ch...

Page 17: ...les are used on the carrier In these circumstances it MUST be connected via a low impedance path to the plant ground It is recommended that a cable with a cross sectional area of at least 4mm2 and a r...

Page 18: ...onal The use of diodes between the two supplies means that the one with the higher voltage is used at any given moment and will ensure automatic switchover of supplies if one source fails The screw te...

Page 19: ...or active heat removal fans AI AO DI modes DO mode Current at 24V supply 45mA typ 100mA typ Power dissipation 500mW 1W The optimum orientation for carriers when determining heat dissipation and for a...

Page 20: ...insic safety protection for the hazardous area field wiring After that the only choice to be made is whether the module base requires a relay for a switched contact DO output Terminal bases by applica...

Page 21: ...clip clicks into place and at the same time ensuring the upper latch is located into the mating part on the adjacent module if one is fitted Use a small bladed screwdriver to locate and tighten the r...

Page 22: ...e the clamping mechanism and the need for a ferrule to reach the inner end of the terminal If the wires are of a cross sectional area of 2 2mm2 or greater a hexagon profile crimping tool should be use...

Page 23: ...r of the UI to remove it Figure 5 4 Installing a module base 5 3 UI module LED indicators Each UI module is fitted with two multi colour LED indicators to allow the user to identify the operating mode...

Page 24: ...he type of activity function UI function Configuration LED behaviour Repeat mode AI AO DI DO Colour for type Trip mode AI Type colour single blink Frequency mode DI Type colour single blink 1 in 2 out...

Page 25: ...6 for 3 seconds until the Status S LED indicator starts to flash Repeated clicks of the button will now cycle the modes in the order shown in the table below When the list ends it loops round to the...

Page 26: ...equipment a low impedance surge ground connection MUST be installed from the carrier terminal see Figure 4 4 to the plant ground Use a wire gauge that offers at least 4mm2 cross sectional area for thi...

Page 27: ...BSISR MTL4 SDR MTL4 BSGP MTL4 SD MTL4 BSGPR MTL4 SDR 5 8 Fitting MTL4 LNKIS link LK1 Link LK1 is fitted in IS applications when a suitably certified field device requires an increased power level from...

Page 28: ...replacement UI will automatically adopt the configuration previously stored For a detailed technical specification refer to the datasheet which can be found on our website at http www mtl inst com 6...

Page 29: ...detecting the field conditions using a 24V 1mS pulse every 1 second Some LED and sounders may respond to this pulse when enabled 6 3 Digital output DO with switched contacts This configuration is an o...

Page 30: ...20mA loop current A link LK1 can be fitted to the module base to increase the transmitter voltage for non HART applications when necessary Consult the datasheet for full details MTL4 LNKIS 50 IS power...

Page 31: ...as the MTL4 ADIO When necessary this is able to provide direct through wiring in the manner shown in the table below Field wiring To Control wiring 1 4 A 2 B 3 C The MTL4 BYP Bypass module may be used...

Page 32: ...open The screw clamp terminals will accommodate wire cross sectional areas from 0 5mm2 4 mm2 rigid core or 0 5mm2 2 5mm2 stranded NOTE Cable ferrules to DIN 46228 standard must be fitted to any strand...

Page 33: ...driver as shown to break connection between universal isolator and field terminals If the surge module is fitted this will still be connected to the field and will need to be removed if field wire tes...

Page 34: ...cement UI will automatically acquire the configuration from the module base WARNING MTL4 range products MUST NOT be repaired Faulty or damaged products must be replaced with an equivalent certified pr...

Page 35: ...90mA Li 0 Po 0 6W Digital O P Configuration Hazardous Area Terminals 4 w r t 3 IS Power Jumper Link Fitted Uo 26 5V Ci 0 Io 136mA Li 0 Po 0 9W Analogue O P Configuration Hazardous Area Terminals 4 w r...

Page 36: ...ous area connections must not exceed the values detailed in the certificate of the intrinsically safe source Hazardous area terminals 1 4 must not be used when a source is connected to these terminals...

Page 37: ...63 8 126 13 333 Hazardous AreaTerminals 2 w r t 3 IS Power Jumper Link not Fitted IIC IIB IIA I 0 095 0 73 2 45 4 3 4 29 17 1 34 3 56 3 58 235 471 774 Hazardous AreaTerminals 2 4 w r t 3 IS Power Jump...

Page 38: ...0Vdc max 100mA per channel mode dependent Power supply terminals 0 5 to 2 5mm2 stranded wire 0 5 4mm2 solid Ferrule length 10mm Field terminal rating 24V 50mA maximum Field terminals 0 5 to 2 5mm2 str...

Page 39: ...L4 CS16 16ch carrier no module bases fitted screw terminals Terminal bases MTL4 BSIS Terminal base IS MTL4 BSISR Terminal base IS relay MTL4 BSGP Terminal base GP MTL4 BSGPR Terminal base GP relay Sur...

Page 40: ...r 12 50170 Kerpen Germany Tel 49 0 22 73 98 12 0 Fax 49 0 22 73 98 12 2 00 E mail csckerpen eaton com INDIA MTL India No 36 Nehru Street Off Old Mahabalipuram Road Sholinganallur Chennai 600 119 India...