background image

Instruction Manual 

 

Pow-R-Line Retrofit Panelboards 

Page 

7   

 

 

 

Effective: November 2007 

P1R & P2R Retrofit  Panels 

                                                        

 

For more information visit: www.EatonCanada.ca               

 

                                                                     

11/2007 

 

 

Fig. H 

Transfer all pertinent information from the old 
directory card to the new card and insert in holder. 

 

Pre-Energizing Procedures and 
Inspection 

Before energizing any panelboard, perform a 
comprehensive inspection to make certain that the 
panelboard is ready to be energized. This includes 
the following steps: 

1.  Verify that the panelboard is not 

energized. 

2.  Visually inspect the panelboard and 

remove all foreign materials, such as, 
tools, scraps of wire and other debris 
from all panelboard sections. 

3.  Remove and discard all packing 

materials and temporary shipping 
braces from the panelboard. 

4.  Any accumulation of dust and dirt 

should be removed with a vacuum 
cleaner. Use a lint-free cloth to remove 
dust and dirt on other surfaces. Never 
use compressed air as this may blow 
contaminants into electrical and/or 
electronic components. Never use 
solvents or other chemicals to clean 
surfaces or components. 

5.  Visually inspect all ventilation points to 

ensure that there is no blockage or 
debris. Remove all debris, if present. 

6.  Verify all field wire connections have 

the proper torque per instructions on the 
panelboard and on components. 

7.  All factory connections are made 

utilizing calibrated power tools. 

However, vibrations do occur in transit 
and handling. Verify factory 
connections by checking at least 10% of 
the total factory connections for 
tightness.  If this spot check reveals 
loose connections, proceed to check all 
factory connections. These connections 
include bus hardware connections, 
circuit breaker terminals, and other 
connections, including the incoming 
terminals. 

8.  Visually inspect panelboard insulators, 

bus bar and conductors for damage. DO 
NOT ENERGIZE IF DAMAGE IS 
FOUND. Contact Eaton Electrical. 

 

Circuit Breakers 

Circuit breakers are typically shipped in either the 
open (OFF) or “tripped” position. Manually close, 
and then open these devices to ensure they are 
functioning properly.  At the completion of this 
process, be sure that the circuit breaker is in the 
“OFF” or “tripped” position.  Inspect circuit breakers 
for any visible damage. 
If damage is found, DO NOT ENERGIZE the 
panelboard. Contact Eaton Electrical. 

 

Overcurrent Devices with Ground 
Fault Protection 

This panelboard may contain overcurrent devices 
with Ground Fault Protection (GFP). The National 
Electrical Code may require ground fault protection 
for this installation.  Other GFP applications may be 
used including multi-level ground fault protection. 
Refer to the panelboard drawings and electrical 
construction drawings for usage and placement 
within the panelboard. 
Ground fault protection may be installed integral to 
overcurrent device(s) or as a separate system. 
Separate systems typically are connected to a shunt 
tripping mechanism on an overcurrent device. 
Visibly inspect connections on GFP systems, neutral 
sensors and ground connections. Refer to 
manufacturer’s instructions for details. 
The National Electrical Code, Article 230-95 requires 
that any GFP systems must be performance tested 
when first installed. Conduct tests in accordance 
with the approved instructions provided with the 
equipment. A written test report must be available 
for the Authority Having Jurisdiction (AHJ). Refer to 
the National Electrical Code for specific requirement 
or contact Eaton Electrical.  Field-testing of ground 
fault protection must follow instructions provided 
with each GFP device. Due to the varied types of 
GFP systems, testing instructions can vary from 
device to device. Refer to the specific testing 
instructions for each device. Refer to instruction 

IL01417001E

Summary of Contents for Pow-R-Line P1R Series

Page 1: ...els For more information visit www EatonCanada ca Contents INSTALLATION CRITERIA 2 SAFETY MEASURES 3 PRE INSTALLATION RECEIVING HANDLING AND STORAGE 4 REMOVAL OF EXISTING PANELBOARD INTERIOR 4 INSTALL...

Page 2: ...er BAB 30 60 100 26 5 14 25 4 5 Breaker BAB 42 60 100 33 5 14 25 4 5 Breaker E or F Frame 18 60 225 30 14 25 4 5 Breaker E or F Frame 30 60 225 36 14 25 4 5 Breaker E or F Frame 42 60 225 42 14 25 4 5...

Page 3: ...ons of this custom built product Eaton Electrical has made all reasonable efforts to ensure that the instructions in this document are adequate and free of material errors and omissions Eaton Electric...

Page 4: ...SHOULD INSTALL AND OR SERVICE THIS EQUIPMENT Removal of Existing Panelboard Interior DO NOT work on electrical equipment while energized Verify power entering the equipment is de energized at the sou...

Page 5: ...t compromising wire bending space requirements as listed in the Appendix Table 1 Ensure that electrical clearance requirements are maintained per NECTM CECTM Care must be taken to ensure that the trim...

Page 6: ...Never clip cable wire strands in order to fit within connectors If cable wire does not match the rating of the connector contact the manufacturer Use an antioxidant compound if required Insert bare c...

Page 7: ...lly inspect panelboard insulators bus bar and conductors for damage DO NOT ENERGIZE IF DAMAGE IS FOUND Contact Eaton Electrical Circuit Breakers Circuit breakers are typically shipped in either the op...

Page 8: ...DE ENERGIZED FAILURE TO SHORT OR DISCONNECT DURING PANELBOARD TESTING WILL RESULT IN FAILURE OF ELECTRONIC COMPONENTS DISCONNECT POWER AT SOURCE BEFORE REMOVING OR INSTALLING FUSES HAZARDOUS VOLTAGE...

Page 9: ...ns in downstream equipment 3 Verify and follow the sequence of energizing circuits and loads Verify phase sequencing on loads such as motors which can be damaged or destroyed by incorrect phase connec...

Page 10: ...ces metering equipment and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Maintenance after Cleaning After cleaning perform a second...

Page 11: ...t a series of inspections be made at quarterly intervals until the progressive effects of local conditions can be analyzed to determine a regular schedule Panelboard Events and Service Interruptions S...

Page 12: ...rials and tools from the equipment Inspect all connections for damage and torque Re install all covers fillers dead front assemblies and side sheets Conduct panelboard insulation resistance testing de...

Page 13: ...for Copper or Aluminum Bus Bar Connections Bolt Size Torque Inch Lbs Torque Foot Lbs 10 30 2 5 65 5 4 5 16 130 10 8 3 8 240 20 600 50 National Electrical Code and NEC are registered trademarks of the...

Page 14: ...P2R Retrofit Panels For more information visit www EatonCanada ca 11 2007 Notes 2007 Eaton Corporation All Rights Reserved Printed in Canada Publication No PUB50895 November 2007 Eaton Yale Company 5...

Reviews: