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Eaton Pow-R-Line SPX0361126, Maintenance Manual

The Eaton Pow-R-Line SPX0361126 is a robust and reliable electrical distribution panel designed for seamless operation in commercial and industrial environments. Ensure the longevity of this product by following the comprehensive maintenance manual available for free download from 88.208.23.73:8080, providing you with step-by-step instructions for optimal usage and care.

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TRIP  CURVE

TYPE C306 BIMETALLIC COMPENSATED

OVERLOAD RELAY 25°C OPEN RATING

TRIP  CURVE

TYPE C306 BIMETALLIC COMPENSATED

OVERLOAD RELAY 25°C OPEN RATING

CLASS 10

TYPE C306

OVERLOAD

RELAY

CLASS 20

TYPE C306

OVERLOAD

RELAY

SIZE 1

REVERSING

STARTER

SIZE 0

REVERSING

STARTER

GENERAL 

Magnet Coil — Magnet coils are encapsulated dual volt-
age/frequency coils which are color coded and permanently
marked with voltage, frequency and part number. Coil terminals
are located on top for easy accessibility. 

Overload and Heater Packs — 

Overload relays used on

“Freedom Series” starters come in four sizes — 32 amperes,
75 amperes, 105 amperes and 144 amperes. They can be
attached directly to contactors (panel mount or common
mounting plate) or, with a panel mounting adapter, as a stand
alone panel mounted 32 ampere or 75 ampere overload
relay. The panel mounting adapter also provides a terminal
block for line side wiring to the stand alone overload relay.
Sizes 5-9 use 32 amps with CT’s.

The overload relay houses an adjustable, trip-free mechanism

and provides mounting for three heater packs. The mechanism
is bimetallic with ambient compensated operation. Single
phase protection is built in. The reset mechanism can be set for
AUTO or MANUAL operation. lt has 

±

 24% adjustability to

match motor full load ampere rating with calibration for 1.0 or
1.15 service factor motors. Two isolated contacts, one NC and
one NO can be tested by pulling the RESET button. The NC and
NO contacts are rated B600 and C600 (refer to Ratings tables
on Page 8) respectively. Like the contactor, the overload relay
has “finger proof” terminals to reduce the possibility of electrical
shock. 

Tamper proof overload relay adjustment locking covers snap
over the top of overload relays to prevent accidental turning of
trip or reset adjustments. Consult the Industrial Control Catalog
for information on the variety of covers available.

Visual trip indication is provided on all overload relays. The
indicator window is located on the lower right-hand corner of the
switch unit, just below the reset button. Upon an overload trip
(or by pulling up on the reset button), a fluorescent orange
indicating flag will appear in the window. Trip indication is only
present when using Manual Reset.

The heater packs are securely held in the overload relay by two
captive screws. Three Class 20 (Class 10 optional) heater
packs are installed in the overload relay. The 32 ampere heater
packs will mount in the 75 ampere overload relay for applica-
tions where the contactor is derated such as for jogging.

The overload relay is adjustable within the FLA range of the
heater pack and will ultimately trip at 125% motor current. After
the heater packs are selected and installed in the overload
relay, the FLA adjustment dial should be rotated to the dial
position corresponding to the motor FLA. 

The “Freedom Series” starters feature a compact space saving
design using state-of-the-art technology and the latest in high
strength, impact and temperature resistant insulating materials.

Reversing Starters 

Three phase, full voltage magnetic starters are used primarily
for reversing of polyphase squirrel cage motors. They consist
of two contactors and a single overload relay assembled to-
gether. The contactors are mechanically and electrically inter-
locked to prevent line shorts and energization of both
contactors simultaneously. 

NEMA, Contactors & Starters, (Freedom)

Technical Information Publication

8231

Page 3

February 2, 1998

Summary of Contents for Pow-R-Line SPX0361126

Page 1: ...ers Molded Case Circuit Breakers Safety Switches Enclosed Control NEMA Banner Health Centers General Order SPX0361126 SPX0370245 Volume 1 of 1 Equipment BROWN WHOLESALE ELEC CO PHOENIX AZ PO 7539 028673 JEN ELECTRIC Date 04 30 2013 2008 Eaton Corporation All Rights Reserved ...

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Page 3: ...Data Component Data Shop Drawings 1 2 Panelboards Detailed Table of Contents Instruction Data Spare Parts Drawings 1 3 Dry Type Transformers Detailed Table of Contents Instruction Data Drawings 1 4 Molded Case Circuit Breakers Detailed Table of Contents Instruction Data 1 5 Safety Switches Detailed Table of Contents Instruction Data Spare Parts Drawings 1 6 Enclosed Control NEMA Detailed Table of ...

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Page 5: ...al com view the on line catalog pricing document support distributor directory news and events For warranty support 877 ETNCARE For a general directory of Eaton Electrical products 800 525 2000 For on site field service commissioning maintenance 800 498 2678 ...

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Page 7: ...TAB 1 Switchboards ...

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Page 9: ...RIPTION 2008 Eaton Corporation All Rights Reserved Instruction Data POW R LINE SWITCHBOARDS INSTR MAN Component Data TYPE FDPW FUSIBLE PANELBOARD SWITCHES PXM2000 METER USER AND INSTALLATION MANUAL SPD SERIES INSTALLATION AND INSTRUCTION MANUAL Shop Drawings Item 007 SES Item 029 DP1 CHANGE ...

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Page 11: ...Instruction Data ...

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Page 13: ...itchboards Contents Description Page Safety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 6 Electrical connection of switchboard sections 9 Energizing switchboard 16 Maintenance 16 Appendices 20 ...

Page 14: ... indicates a potentially hazardous situation that if not avoided CAN RESULT in MINOR OR MODERATE injury CAUTION CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL indicates a potentially hazardous situation that if not avoided CAN RESULT in PROPERTY DAMAGE Eaton Corporation s liability for any errors or omissions in this document is limited to the documentary correction of errors Eaton will not be respo...

Page 15: ... the equipment from dust dirt moisture and damage until ready for installation The switchboard should remain attached to its shipping skid until it has been moved into its final installation position Handling warning Switchboard is top heavy Use care in handling Switchboards are top heavy Switchboard sections may weigh over 2000 pounds Before moving or lifting verify that the equipment used to han...

Page 16: ...ety recom mendations for operating the forklift Be aware of wet or slick floors and surfaces which can affect stopping and turning Check labeling on the switchboard packaging material for additional information Verify that the forklift load and lifting ratings are within safe limits for the weight of the switchboard being lifted Do not lift switchboard from the front Damage to components such as b...

Page 17: ...usekeeping pad is used check factory drawings and verify handle height rules relative to the National Electrical Code NEC and utility meter heights where applicable When embedded anchors or channel sills are used materials and attachments must be adequate to support the structure s Switchboard sections must be aligned and level over the length of the installation From manufacturer s drawings deter...

Page 18: ...c installations Additionally six 6 inches of space should be added to the length of the switchboard assembly to accommodate seismic anchor plates Contact Eaton for additional information Installation Use caution and appropriate equipment and practices when moving switchboard into its final position CAUTION SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Determine the switchboard orientation with the...

Page 19: ...tions for shipping purposes the intermediate roof cap on the optional outdoor sloped roof design shall have a 3 16 minimum bead of silicone sealant RTV 732 applied to the underneath side of the roof cap Each roof cap should have two 2 continuous beads of sealant from end to end Each bead must be located between the row of mounting holes and the outer edge of the roof cap A tube of sealant is provi...

Page 20: ... 13 Hardware Figure 14 Switchboard Section Connection Figure 15 Joining Switchboard Sections Join sections by using the carriage bolts and hex nuts with captive Belleville type washer through the holes provided See Figure 15 While maintaining level and alignment of the structures torque each connection to the values shown in Appendix A Table 2 If switchboard sections are outdoor type re install ro...

Page 21: ...dths Splice plates are used to attach the main horizontal bus between switchboard sections or shipping splits While maintaining the cor rect phase orientation and sequence install splice plates with the carriage bolts and hex nuts with captive Belleville washers supplied by the manufacturer Refer to Appendix A Table 2 for torque values Carriage bolts must align with the corresponding rectangular h...

Page 22: ...ontact manufacturer for replacement Factory color coded markings indicate phasing neutral and are marked on both the line and the load ends of the conductors Using the factory drawings the installer connects conductors to the component s indicated on the drawings keeping phases correctly oriented Care should be taken in forming insulated cables to ensure that no insulation is forced permanently ag...

Page 23: ...e switchboard the lugs will be mounted on the incoming lug pad Remove lugs from the pad Use an antioxidant compound if required Use a crimping tool approved for that specific lug manufacturer and lug size Follow instructions provided by the manufacturer of the crimp tool Once the lug is affixed to the conductor re install the lug on the lug pad using the existing hardware Torque hardware using inf...

Page 24: ...ay be provided to support the busway assembly in the switchboard during shipment All temporary bracing must be removed after connections are completed The switchboard structure should NOT be used to support any busway run or flange and extension Bolts and hex nuts with captive Belleville washers are supplied by the manufacturer with the switchboard to connect the switchboard installed flange and t...

Page 25: ...chboards with these fuses Overcurrent devices Overcurrent devices are typically shipped in either the open OFF or tripped position Manually close and then open these devices to ensure that they are functioning properly At the completion of this process be sure that the overcurrent device is in the OFF or tripped position Inspect overcurrent devices for any visible damage If damage is found DO NOT ...

Page 26: ...nstanta neous operations and ground fault operation of the circuit breakers Use of testing equipment other than that supplied by Eaton can cause permanent damage to the circuit breaker trip unit and will void the warranty CAUTION DO NOT TEST A CIRCUIT BREAKER WHILE IT S IN SERVICE AND ENERGIZED CAUTION TESTING OF A CIRCUIT BREAKER THAT RESULTS IN THE TRIPPING OF THE CIRCUIT BREAKER SHOULD BE DONE ...

Page 27: ...ument Prior to testing remove all control power fusing and connections to products which will be damaged in this test See above warning TO PREVENT DAMAGE TO GROUND FAULT CONTROL CIRCUITS METERING CIRCUITS OR OTHER CONTROL CIRCUITS WHEN MEGGERING SWITCHBOARD ISOLATE CIRCUITS FROM SWITCHBOARD SYSTEM BEFORE BEGINNING THE MEGGER OPERATION BE SURE TO RECONNECT THOSE CIRCUITS AFTER MEGGER TESTS ARE COMP...

Page 28: ...ads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic maintenance schedule is vital Facility operation and local conditions vary to such an extent that the schedule must be prepared to suit the conditions The maintenance schedule for individual devices such as ...

Page 29: ...ed the contaminants within overcurrent devices metering equipment and other components Damage to insulation and other surface materials can occur Do not use compressed air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleaning perform a second Megger or DC test of the switch board insulation between phases and ground Prior to testing remove all control powe...

Page 30: ... wiring connections to ensure that they are properly connected to the switchboard ground bus where indicated Look for broken wire strands and pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumula tions of dirt Clean ventilation ports if necessary For switchboards installed outdoors inspect the air space under the switchboard to be sure that ...

Page 31: ...cal section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corrosion If any dam age or corrosion is present contact Eaton DO NOT RE ENERGIZE SWITCHBOARD After the switchboard has completely dried remove all materials and tools from the equipment Inspect all connections for damage and ...

Page 32: ...rmation DANGER Hazardous Voltage Will Cause Severe Injury or Death De Energize Board Prior to Servicing Fusible Devices Only Qualified Persons should install and or service this equipment warning TO PREVENT DAMAGE TO GROUND FAULT CONTROL CIRCUITS METERING CIRCUITS Surge protective device spd OR OTHER CONTROL CIRCUITS WHEN MEGGERING SWITCHBOARD ISOLATE CIRCUITS FROM SWITCHBOARD SYSTEM BEFORE BEGINN...

Page 33: ... B Ground C Ground Date All Overcurrent Devices Closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All Overcurrent Devices Open Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Date All Overcurrent Devices Closed Phase to phase connections Ph...

Page 34: ...trol wiring Clean ventilation Date Checklist 3 Notes and Actions Taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices Other protective devices Secondary control wiring Clean ventilation Date Checklist 3 Notes and Actions Taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Me...

Page 35: ...23 Instruction Manual IM01500001E Effective July 2011 Pow R Line switchboards eaton corporation www eaton com ...

Page 36: ...6 2273 Eaton com 2011 Eaton Corporation All Rights Reserved Printed in USA Publication No IM01500001E Z11176 July 2011 Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Instruction Manual IM01500001E Effective July 2011 Pow R Line switchboards ...

Page 37: ...Component Data ...

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Page 39: ...d by qualified personnel These switches may be padlocked in the ON or OFF position In addition a cover interlock is provided for optimum security Rating Fuse Unit Horizontally Amperes Voltage Type Size Mounted 30 250 Ac or Dc R 4X Twin 600 Ac R J 4X Twin 60 250 Ac or Dc R 4X Twin 600 Ac R J 4X Twin 100 250 Ac or Dc R 4X Twin 600 Ac R J 5X Single or Twin 200 250 Ac or Dc R T 6X Single or Twin 600 A...

Page 40: ...lts Ac 200 R FDPWS364R 200 J FDPWS364J 22 wide 9X high 400A Rating Fuse Catalog Number 240 Volts Ac or 250 Volts Ac 400 R FDPW325BR 600 Volts Ac 400 R FDPW365BR 400 J FDPW365BJ Rating Fuse Catalog Number 240 Volts Ac or 250 Volts Ac 400 R FDPW325TR 600 Volts Ac 400 R FDPW365TR 400 J FDPW365TJ Rating Fuse Catalog Number 240 Volts Ac or 250 Volts Ac 400 R FDPW325R 400 Main R FDPW325MR 600 Volts Ac 4...

Page 41: ...ollowing terminal kit TA750FDPW Each kit contains 3 terminals and hardware For cable in cable out application of a branch switch additional terminals are required Order 2 of the following terminal kit TA750FDPW Each kit contains 3 terminals and hardware Rating Fuse Catalog Number 240 Volts Ac 800 T FDPW327F 800 Main T FDPW327MF 600 Volts Ac 800 L FDPW367 800 Main L FDPW367M Rating Fuse Catalog Num...

Page 42: ... N A T Switch 480V Ac 200 kAIC N A N A L 600V Ac 200 kAIC N A N A L 22 wide 15X high 22 wide 16X high Bottom Feed Main 22 wide 16X high Top Feed Main 1200A Switch Selection Guide Rating Fuse Catalog Number 240 Volts Ac 1200 T FDPW328F 1200 Main T FDPW328MF 600 Volts Ac 1200 L FDPW368 1200 Main L FDPW368M Rating Fuse Catalog Number 240 Volts Ac 1200 T FDPW328TF 600 Volts Ac 1200 L FDPW368T Rating F...

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Page 45: ...PXM 2000 Series PXM 2250 2260 2270 Multifunction Electricity Meter with Ethernet Communication User Installation Manual IM02601001E Rev 1 1 www eaton com ...

Page 46: ...ns in this docu ment are based on Eaton Electrical Inc and or Eaton Corporation s Eaton experi ence and judgment and may not cover all contingencies If further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement be tween Eat...

Page 47: ...______________________ Product Model or Version Number _____________________________________ Product Serial or License Number _____________________________________ Company ________________________________________________________ Your Name _______________________________________________________ Address _________________________________________________________ Address _______________________________...

Page 48: ......

Page 49: ...ough No Meter Termination 4 3 Voltage and Power Supply Connections 4 5 Ground Connections 4 5 Voltage Fuses 4 5 5 Serial Communication Installation 5 1 PXM 2000 Series Communication 5 1 RS485 KYZ Output Com 2 5 1 PXM 2000 Series Transducer Communication Information 5 4 6 Using the PXM 2000 Series 6 1 Introduction 6 1 Understanding Meter Face Elements 6 1 Understanding Meter Face Buttons 6 1 Using ...

Page 50: ...r Pages 9 1 Overview 9 1 Current 9 3 Power 9 5 Quality 9 6 Energy 9 8 Events 9 12 10 Setup on the Web Server Pages 10 1 Overview 10 1 Alarm Triggers 10 4 Meter Setup Commissioning 10 7 Option Cards 10 12 System Setup 10 18 Diagnostics 10 20 11 Root Certificate Authority Installation 11 1 Installing Root CA with Microsoft Internet Explorer 6 11 1 Installing Root CA with Microsoft Internet Explorer ...

Page 51: ...NG FROM COURSE OR DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss of use of equipment plant or power system cost of capital loss of pow...

Page 52: ...r operate the equipment Improper wiring could cause death injury or equipment damage Only qualified personnel are to service the PXM 2000 Series TROUBLESHOOTING PROCEDURES MAY REQUIRE PROXIMITY TO EXPOSED ENERGIZED LIVE ELECTRICAL WIRING AND OR PARTS WHERE THE HAZARD OF FATAL ELECTRIC SHOCK IS PRESENT Exercise extreme care to avoid injury or death Always disconnect lock out and tag the current and...

Page 53: ...ation meter The PXM 2000 Series meter provides additional capabilities including standard RS485 Ethernet capability Modbus and DNP 3 0 Protocols and Option cards that can be added at any time Features of the PXM 2000 Series include 0 2 Class revenue certifiable energy and demand metering Meets ANSI C12 20 0 2 and IEC 687 0 2 classes Multifunction measurement including voltage current power frequen...

Page 54: ...urrent must be specified and ordered with the meter The PXM 2000 Series Current Inputs use a unique dual input method Method 1 CT Pass Through The CT passes directly through the meter without any physical termination on the meter This insures that the meter cannot be a point of failure on the CT circuit This is preferable for utility users when sharing relay class CTs No Burden is added to the sec...

Page 55: ...wer Supply 1 Universal 90 265 VAC 50 60Hz or 100 370 VDC 4 18 60 VDC 6 I O Slot 1 See Chapter 7 for I O Card Specifications 0 None 1 2 Relay Outputs 2 Status Inputs 2 4 KYZ Pulses 4 Status Inputs 3 4 Analog Outputs 0 1 mA 4 4 Analog Outputs 4 20 mA 7 I O 2 See Chapter 7 for I O Card Specifications 5 Power Xpert Ethernet Gateway Card Example PXM 2260 M A 6 5 1 1 5 PXM 2260 Meter with 60 Hz System 5...

Page 56: ...red Values Measured Values Instantaneous Avg Max Min Voltage L N X X X Voltage L L X X X Current per Phase X X X X Current Neutral X X X X WATT A B C Tot X X X X VAR A B C Tot X X X X VA A B C Tot X X X X PF A B C Tot X X X X Watt Hour A B C Tot X Watt Hour A B C Tot X Watt Hour Net X VAR Hour A B C Tot X VAR Hour A B C Tot X VAR Hour Net A B C Tot X VA Hour A B C Tot X Frequency X X X THD X X X V...

Page 57: ...nd Max Gateway Card Specifications Power Supply Range 1 Option Universal 90 265 VAC 50 60 Hz or 100 370 VDC 4 Option 18 60 VDC Power Consumption 5 to 10 VA 3 5 to 7 W depending on the meter s hardware configuration Voltage Inputs Measurement Category III See Accuracy Specifications later in this chapter Range Universal Auto ranging Phase to Reference Va Vb Vc to Vref 20 to 576 VAC Phase to Phase V...

Page 58: ...C NC Relay type Solid state Peak switching voltage DC 350V Continuous load current 120mA Peak load current 350mA for 10ms On resistance max 35Ω Leakage current 1µA 350V Isolation AC 3750V Reset State NC C Closed NO C Open Infrared LED Peak Spectral Wavelength 940nm Reset State Off Internal Schematic Output timing De energized State NO C NC 90ms 90ms 3600 Watt P pulse Watthour Kh s T LED ON LED ON ...

Page 59: ...es e g 1 s 60 Hz 1 second for current only measurement if reference voltage is not available Communication Serial Communications Format 1 RS485 Port through Back Plate 2 Energy Pulse Output through Back Plate Protocols Modbus RTU Modbus ASCII DNP 3 0 Com Port Baud Rate 9 600 to 57 600 bps Com Port Address 001 247 Data Format 8 Bit No Parity PXM 2000 Series Transducer Default Initial Communication ...

Page 60: ... of reading 1 2 0 15 to 5 A 69 to 480 V 0 to 0 8 lag lead PF Apparent Power Total VA 0 2 of reading 1 2 0 15 to 5 A 69 to 480 V 0 5 to 1 lag lead PF Apparent Energy Total VAh 0 2 of reading 1 2 0 15 to 5 A 69 to 480 V 0 5 to 1 lag lead PF Power Factor 0 2 of reading 1 2 0 15 to 5 A 69 to 480 V 0 5 to 1 lag lead PF Frequency Hz 0 03 Hz 45 to 65 Hz Total Harmonic Distortion 2 0 5 to 10 A4 or 69 to 4...

Page 61: ...SI punches For existing panels pull out old analog meters and replace them with the PXM Series meter The various models use the same installation See Chapter 4 for wiring diagrams NOTE The drawings shown below and on the next page give you the meter dimensions in inches and millimeters mm shown in brackets Tolerance is 0 1 2 54 mm Figure 3 1 Meter Face Figure 3 2 Meter Dimensions Figure 3 3 Transd...

Page 62: ...3 2 IM02601001E www eaton com Mechanical Installation Fig 3 4 Meter Back Figure 3 5 ANSI Mounting Panel Cutout Figure 3 6 DIN Mounting Cutout 100 Act ...

Page 63: ...2 Mounting Gasket onto back of meter with rods in place 3 Slide meter with Mounting Gasket into panel 4 Secure from back of panel with lock washer and nut on each threaded rod Use a small wrench to tighten Do not overtighten The maximum installation torque is 0 4 Newton Meter NEMA 12 Mounting Gasket Threaded Rods Lock Washer and Nut Figure 3 7 ANSI Mounting Procedure ...

Page 64: ...meter housing Snap into place 3 Secure meter to panel with lock washer and a 8 screw through each of the 2 mounting brackets Tighten with a 2 Phillips screwdriver Do not overtighten The maximum installation torque is 0 4 Newton Meter DIN Mounting Bracket Top Mounting Bracket Groove Bottom Mounting Bracket Groove 8 Screw PXM Series Meter with NEMA 12 Mounting Gasket Remove unscrew ANSI Studs for DI...

Page 65: ...Slide top groove of meter onto the DIN Rail 2 Press gently until the meter clicks into place NOTES To remove the meter from the DIN Rail pull down on the Release Clip to detach the unit from the rail If mounting with the DIN Rail provided use the Black Rubber Stoppers also provided See figure on the right NOTE ON DIN RAILS DIN Rails are commonly used as a mounting channel for most terminal blocks ...

Page 66: ...3 6 IM02601001E www eaton com Mechanical Installation ...

Page 67: ...r for any application where there may be a risk of fire All meter terminals should be inaccessible after installation Do not apply more than the maximum voltage the meter or any attached device can withstand Refer to meter and or device labels and to the Specifications for all devices before applying voltages Do not HIPOT Dielectric test any Outputs Inputs or Communications terminals Eaton recomme...

Page 68: ...h end This connection allows the CT wires to be terminated using either an O or a U lug Tighten the screws with a 2 Phillips screwdriver The maximum installation torque is 1 Newton Meter Other current connections are shown in Figures 4 2 and 4 3 Voltage and RS485 KYZ Connection is shown in Figure 4 4 Wiring Diagrams are shown later in this chapter Communications Connections are detailed in Chapter...

Page 69: ...CT Inputs without terminating at the meter In this case remove the Current Gills and place the CT wire directly through the CT opening The opening will accomo date up to 0 177 4 5mm maximum diameter CT wire CT Wire passing through meter Current Gills removed Figure 4 2 Pass Through Wire Electrical Connection Electrical Installation ...

Page 70: ...ect Crimp on Terminations For Quick Termination or for Portable Applications a 0 25 Quick Connect Crimp on Connectors can also be used Quick Connect Crimp on Terminations Figure 4 3 Quick Connect Electrical Connection Electrical Installation ...

Page 71: ...ed directly to the installation s protective earth ground Use AWG 12 2 5 mm2 wire for this connection Voltage Fuses Eaton recommends the use of fuses on each of the sense voltages and on the control power even though the wiring diagrams in this chapter do not show them Use a 0 1 Amp fuse on each voltage input Use a 3 Amp Slow Blow fuse on the power supply Power Supply Inputs Voltage Inputs RS485 a...

Page 72: ...ith Direct Voltage 3 Element a Example of Dual Phase Hookup b Example of Single Phase Hookup 2 Three Phase Four Wire System Wye with Direct Voltage 2 5 Element 3 Three Phase Four Wire Wye Delta with PTs 3 Element 4 Three Phase Four Wire Wye with PTs 2 5 Element 5 Three Phase Three Wire Delta with Direct Voltage 6 Three Phase Three Wire Delta with 2 PTs 7 Three Phase Three Wire Delta with 3 PTs 8 C...

Page 73: ...www eaton com IM02601001E 4 7 Select 3 EL WYE 3 Element Wye from the Meter s Front Panel Display See Chapter 6 1 Service WYE Delta 4 Wire with No PTs 3 CTs Electrical Installation ...

Page 74: ...4 8 IM02601001E www eaton com 1a Example of Dual Phase Hookup Select 3 EL WYE 3 Element Wye from the Meter s Front Panel Display See Chapter 6 Electrical Installation ...

Page 75: ...www eaton com IM02601001E 4 9 1b Example of Single Phase Hookup Select 3 EL WYE 3 Element Wye from the Meter s Front Panel Display See Chapter 6 Electrical Installation ...

Page 76: ... of a B Phase volt age transformer A balanced 3 phase voltage is assumed to estimate B phase voltage for the purpose of 3 phase power and energy estimation does not comply with Blondel s theory 2 5 element Wye configuration can not detect problems with B phase voltage The Phase AB and BC voltage values shown on the Meter web page are estimates only and on the Power web page only the System values ...

Page 77: ...www eaton com IM02601001E 4 11 3 Service WYE Delta 4 Wire with 3 PTs 3 CTs Select 3 EL WYE 3 Element Wye from the Meter s Front Panel Display See Chapter 6 Electrical Installation ...

Page 78: ...of a B Phase volt age transformer A balanced 3 phase voltage is assumed to estimate B phase voltage for the purpose of 3 phase power and energy estimation does not comply with Blondel s theory 2 5 element Wye configuration can not detect problems with B phase voltage The Phase AB and BC voltage values shown on the Meter web page are estimates only and on the Power web page only the System values w...

Page 79: ...www eaton com IM02601001E 4 13 5 Service Delta 3 Wire with No PTs 2 CTs Select 2 Ct dEL 2 CT Delta from the Meter s Front Panel Display See Chapter 6 Not connected to meter Electrical Installation ...

Page 80: ...4 14 IM02601001E www eaton com 6 Service Delta 3 Wire with 2 PTs 2 CTs Select 2 Ct dEL 2 CT Delta from the Meter s Front Panel Display See Chapter 6 Not connected to meter Electrical Installation ...

Page 81: ...rvice Delta 3 Wire with 2 PTs 3 CTs NOTE The third CT for hookup is optional and is for Current Measurement only Select 2 Ct dEL 2 CT Delta from the Meter s Front Panel Display See Chapter 6 Not connected to meter Electrical Installation ...

Page 82: ...n com 8 Service Current Only Measurement Three Phase Select 3 EL WYE 3 Element Wye from the Meter s Front Panel Display See Chapter 6 For improved accuracy this connection is recommended but not required Electrical Installation ...

Page 83: ... 4 17 9 Service Current Only Measurement Dual Phase Select 3 EL WYE 3 Element Wye from the Meter s Front Panel Display See Chapter 6 For improved accuracy this connection is recommended but not required Electrical Installation ...

Page 84: ... com 10 Service Current Only Measurement Single Phase For improved accuracy this connection is recommended but not required Select 3 EL WYE 3 Element Wye from the Meter s Front Panel Display See Chapter 6 Electrical Installation ...

Page 85: ...s RS485 KYZ Output Com 2 Com 2 provides a combination RS485 and an Energy Pulse Output KYZ pulse See Chapter 2 for the KYZ Out put Specifications see Chapter 6 for Pulse Constants RS485 allows you to connect one or multiple PXM 2000 Series meters to a PC or other device at either a local or remote site All RS485 connections are viable for up to 4000 feet 1219 20 meters Figure 5 1 Meter Back with R...

Page 86: ... two cables should be connected at any one point on an RS485 network whether the connections are for devices converters or terminal strips Include all segments when calculating the total cable length of a network If you are not using an RS485 repeater the maximum length for cable connecting all devices is 4000 feet 1219 20 meters Connect shield to RS485 Master and individual devices as shown in Fi...

Page 87: ...ection preferably at single location Twisted pair shielded SH cable Twisted pair shielded SH cable Long stub results T connection that can cause interference problem Twisted pair shielded SH cable A B SH Twisted pair shielded SH cable Twisted pair shielded SH cable Twisted pair shielded SH cable A B SH A B SH A B SH A B SH Master device Slave device 1 Slave device 2 Slave device 3 Slave device 4 S...

Page 88: ...ing and communication utilize the RS485 connection on the back face of the meter shown in section 5 1 2 Once a connection is established Eaton Meter Configuration Software can be used to program the meter and communicate to slave devices Meter Connection To provide power to the meter attach an Aux cable to GND L and N Refer to Chapter 4 Figure 1 The RS485 cable attaches to SH B and A as shown in F...

Page 89: ...Pulse Energy Pulse Output to Test Accuracy Scaling Factor Kilo or Mega multiplier of Displayed Readings of Load Bar Graphic Display of Amps as of the Load Understanding Meter Face Buttons The meter face has Menu Enter Down and Right buttons which allow you to perform the following functions View Meter Information Enter Display Modes Configure Parameters may be Password Protected Perform Resets may...

Page 90: ...o be configured from the web pages see Chapter 8 for instructions Understanding Startup and Default Displays Upon Power Up the meter displays a sequence of screens Lamp Test Screen where all LEDs are lit Lamp Test Screen where all digits are lit Firmware Screen showing build number Error Screen if an error exists After startup if auto scrolling is enabled the meter scrolls the parameter readings o...

Page 91: ...e IP Address to display 2 Press the Enter button from the Main Menu to view the Parameters screen for the mode that is currently active Using Reset Mode Reset Mode has two options Reset Demand rStd resets the Max and Min values Reset Energy rStE resets the energy accumulator fields Press the Enter button while either rStd or rStE is in the A window The Reset Demand No or Reset Energy No screen app...

Page 92: ...ht button to move to the next dash Example The left screen below shows four dashes The right screen shows the display after the first two digits of the password have been entered 2 When all 4 digits of the password have been selected press the Enter button If you are in Reset Mode and the correct Password has been entered rSt dMd donE or rSt EnEr donE appears and the screen resumes auto scrolling ...

Page 93: ... Press Down Press Enter when Parameter you want is in A window 6 The parameter screen appears showing the current settings To change the settings Use either the Down button or the Right button to select an option To enter a number value use the Down button to select the number value for a digit and the Right button to move to the next digit NOTE When you try to change the current setting and Passw...

Page 94: ...rolling 1 Press the Enter button when SCrl is in the A window The Scroll YES screen appears 2 Press either the Right or Down button if you want to access the Scroll no screen To return to the Scoll YES screen press either button 3 Press the Enter button on either the Scroll YES screen to enable auto scrolling or the Scroll no screen to disable auto scrolling The CT n screen appears this is the nex...

Page 95: ...e value for CT scaling From the Ct S screen Use the Right button or the Down button to choose the scaling you want The Ct S setting can be 1 10 or 100 NOTE If you are prompted to enter a password refer to the instructions earlier in the chapter 2 When the new setting is entered press the Menu button twice 3 The Store ALL YES screen appears Press Enter to save the new CT setting Example CT Settings...

Page 96: ...en Use the Right button or the Down button to choose the scaling you want The Pt S setting can be 1 10 100 or 1000 NOTE If you are prompted to enter a password refer to the instructions earlier in this chapter 2 When the new setting is entered press the Menu button twice 3 The STOR ALL YES screen appears Press Enter to save the new PT setting Example Settings 277 277 Volts Pt n value is 277 Pt d v...

Page 97: ...on when POrt is in the A window The Adr address screen appears You can either Enter the address Access one of the other Port screens by pressing the Enter button press Enter once to access the bAUd screen Baud Rate press Enter twice to access the Prot screen Protocol a To enter the Address from the Adr screen Use the Down button to select the number value for a digit Use the Right button to move t...

Page 98: ... face of the meter 2 Press the Right button to view additional readings for that parameter The table below shows possible readings for Operating Mode Sheet 2 in Appendix A shows the Operating Mode Navigation Map NOTE Readings or groups of readings are skipped if not applicable to the meter type or hookup or if they are disabled in the programmable settings OPERATING MODE PARAMETER READINGS POSSIBL...

Page 99: ...anel provides a graphic representation of Amps The segments light according to the load as shown in the Load Segment Table below When the Load is over 120 of Full Load all segments flash On 1 5 secs and Off 0 5 secs of Load Segment Table Segments Load Full Load none no load 1 1 1 2 15 1 3 30 1 4 45 1 5 60 1 6 72 1 7 84 1 8 96 1 9 108 1 10 120 All Blink 120 ...

Page 100: ...e revenue meters each model contains a utility grade test pulse that can be used to gate an accuracy standard This is an essential feature required of all billing grade meters Refer to Figure 6 5 for an example of how this process works Refer to Table 6 1 for the Wh Pulse Constants for Accuracy Testing Table 6 1 Infrared KYZ Pulse Constants for Accuracy Testing Kh Watthour per pulse Input Voltage ...

Page 101: ...ge Inputs and power supply terminal from the meter before performing card installation 1 Remove the screws at the top and the bottom of the Option Card slot cover 2 There is a plastic track on the top and the bottom of the slot The Option card fits into this track 3 Slide the card inside the plastic track and insert it into the slot You will hear a click when the card is fully inserted Be careful ...

Page 102: ...r RS485 Port Configuring Option Cards CAUTION FOR PROPER OPERATION RESET ALL PARAMETERS IN THE UNIT AFTER HARDWARE MODIFICATION The meter auto detects any Option card installed in it You configure the Option card through the Power Xpert Ethernet Gateway card The following sections describe the available Option cards ...

Page 103: ...tions at rated current Breakdown voltage AC 1000V between open contacts Isolation AC 3000V 5000V surge system to contacts Reset Power down state No change last state is retained Inputs Number of Inputs 2 Sensing type Wet or dry contact status detection Wetting voltage DC 12 24V internally generated Input current 2 5mA constant current regulated Minimum input voltage 0V input shorted to common Maxi...

Page 104: ...ption Cards Wiring Diagram 1 2 T A T NC C NC C I2 I1 S S U NO C NO Status Inputs Relay Outputs Loop Inputs I1 I2 V Common C For wet contacts NC C NO Relay Contacts Common C Inputs I1 I2 For dry contacts Fig 7 3 Relay Contact 2 Status Input 2 Card ...

Page 105: ...nternally generated Input current 2 5mA constant current regulated Minimum input voltage 0V input shorted to common Maximum input voltage DC 150V diode protected against polarity reversal Filtering De bouncing with 50ms delay time Detection scan rate 100ms Isolation AC 2500V system to inputs The general specifications are as follows Operating Temperature 20 to 70 C Storage Temperature 40 to 80 C R...

Page 106: ...rds Wiring Diagram C C C C I1 I4 I3 C I2 3 4 S T A S NO NO NO 2 1 T U NO Status Inputs Pulse Outputs Loop Inputs I1 I2 V Common C For wet contacts NO C Pulse Contacts Form A Common C Inputs I1 I2 For dry contacts Fig 7 4 Pulse Output 4 Status Input 4 Card ...

Page 107: ...A load step of 5kΩ 1mA Temperature coefficient 30nA C Isolation AC 2500V system to outputs Reset Default output value 0mA The general specifications are as follows Operating temperature 20 to 70 C Storage temperature 40 to 80 C Relative air humidity Maximum 95 non condensing EMC Immunity Interference EN61000 4 2 Weight 1 6oz Dimensions inch W x H x L 0 72 x 2 68 x 3 26 External connection AWG 12 2...

Page 108: ...7 8 IM02601001E www eaton com Using the I O Option Cards Wiring Diagram out RL Common C I Outputs 1 2 3 4 Fig 7 5 4 Channel 0 1mA Output Card 2 C 4 3 1 Channel 0 1 mA Analog Outputs ...

Page 109: ... C Isolation AC 2500V system to outputs Maximum loop voltage 28Vdc max Internal voltage drop 3 4VDC 24mA Reset Default output value 12mA The general specifications are as follows Operating temperature 20 to 70 C Storage temperature 40 to 80 C Relative air humidity Maximum 95 non condensing EMC Immunity interference EN61000 4 2 Weight 1 6oz Dimensions inch W x H x L 0 72 x 2 68 x 3 26 External conn...

Page 110: ...7 10 IM02601001E www eaton com Using the I O Option Cards Wiring Diagram 2 C 4 3 1 Channel 4 20 mA Analog Outputs V out RL Common C I Loop Outputs 1 2 3 4 Fig 7 6 4 Channel 4 20mA Output Card ...

Page 111: ... upgrade activity DHCP use and meter communication status Number of simultaneous Modbus connections Ten The general specifications are as follows Operating temperature 20 to 70 oC Storage temperature 20 to 70 oC Relative air humidity Maximum 95 non condensing EMC Immunity Interference EN61000 4 2 Weight 1 7 oz Dimensions inches W x H x L 0 72 x 2 68 x 3 26 Connection type RJ45 modular auto detecti...

Page 112: ...cable can be used Using the PXM 2000 Gateway Card With the installation of the Power Xpert Meter 2000 Gateway Card you gain the capability of communicating over the Ethernet medium using EATON s Power Xpert architecture Hardware Connection 1 The Gateway Card comes pre installed in Slot 2 of the PXM Series meter Refer to instructions at the beginning of this chapter for card installation 2 Use a CA...

Page 113: ...ards Performing Network Configuration As with the other Option cards the PXM 2000 auto detects the presence of the Gateway card You configure the Gateway card through the Ethernet connection using the Power Xpert webpage See Chapter 10 for instructions ...

Page 114: ...14 IM02601001E www eaton com Using the I O Option Cards ...

Page 115: ...ctions on the Web Server Pages chapter provides more detailed information about the functions features and options available on each page in the meter s web interface Accessing the Web Pages You can access the Power Xpert Meter s built in web site from Microsoft Internet Explorer version 6 or 7 On your client machine you ll also need the Java J2SE Java Runtime Environment JRE version 6 or newer Th...

Page 116: ...on on the relevant page For example in the Setup section of the Home page below the phrases Setup Triggers and Setup Meter are hyperlinks Meter Main Page Controls and Indicators Common Controls for Selecting Information The user interface of the Meter page shares many features with the Power Quality and Energy pages These pages provide drop down menus and radio buttons to select the information to...

Page 117: ...able for the selected time period you ll see an error message The Trend graph is a snapshot of the current values plus the historical values in the designated range zoom It doesn t update automatically and you must therefore re select the information to update the the display You can pan or zoom through a graph by clicking one of the options below the graph Use the pan feature to move forward or b...

Page 118: ...he top of the screen lists events within the event log and the bottom lists details about the currently selected event The drop down menu near the top of the page allows you to choose between currently active events and all events You can also acknowledge and close events from this page this requires the administrative account name and pass word Events Page Setup Page The Setup page is the adminis...

Page 119: ...www eaton com IM02601001E 8 5 Introduction to Web Server Pages Setup Page I O Page The I O page shows the current status of all of the inputs and outputs from any installed I O cards I O Page ...

Page 120: ...t also lets you Generate a map of the Modbus registers for both the meter and installed I O cards Access a web page from which you can download the various MIB files Access the Eaton firmware update page Access the Eaton Power Xpert Website View licensing information for all 3rd party software used by the Gateway Card Help Page ...

Page 121: ...d plus the historical data To update with more current values re select the value that s displayed in the list of radio buttons along the left of the page Home The Home page provides a quick overview of the key current electrical values from the meter It includes navigational links to each of the pages as well as to frequently used diagrams and graphs Meter The Meter page provides Voltage Current ...

Page 122: ...calculating new minimum and maximum values Locating Voltage Information From the Meter page select Line Line or Line Neutral from the drop down box beside Voltage on the left side of the page Click one of the radio buttons below Voltage to select a specific voltage measurement e g VLL Average AB BC CA for Line Line or VLN Average AN BN CN for Line Neutral The page will update to display the select...

Page 123: ...nd The meter will maintain a log of all rms mea surements with date and time stamps The same information is available as a trend The most recent minimum and maximum values are detected for all the channels and are logged with date and time stamps Current minimum and maximum values can be cleared by the user at any time After the current values are cleared the meter will start calculating new minim...

Page 124: ...uency Mag nitude and Angle PXM 2270 only By default all the measurement options are selected when the Phasor diagram is se lected You can clear an option on the left side of the page to remove the correlating point of the phasor diagram Frequency Frequency measurements for the meter occur every second using phase A voltage on V1 In the absence of voltage there is no frequency measurement The resul...

Page 125: ...e correlating point of the phasor diagram Harmonics aren t available for frequency Meter Page Frequency Display Power The Power page contains information about the present power consumption and power factor The meter calculates the following Apparent Power Factor PF for System Phase A Phase B and Phase C Apparent Power kVA for System Phase A Phase B and Phase C Real Power kW for System Phase A Pha...

Page 126: ... over a period of 60 cycles Percent THD of Current for Phases A B and C Percent THD of Voltage for Phases A B and C Using the drop down box above the graph you can select to view this information as a trend with minimum and maximum values or as harmonics Note The PXM2250 meter does not measure THD THD The Total Harmonic Distortion THD is the ratio expressed as a percentage of the rms value of the ...

Page 127: ...Like most other real time measures the THD Current and Voltage measurements in the Power Xpert Meter are trended and minimum and maximum values are logged with date and time stamps Trend View Harmonics View PXM2270 only The individual harmonics of the THD may be viewed for up to 40 har monics of the fundamental frequency Select this view from the upper center drop down list ...

Page 128: ...al Power Watts Reactive Power VAR and Apparent Power VA Real Power and Reactive Power take direction into account and so are recorded for forward reverse net and sum These measurements are used to calculate accumulators for the kWh Forward Reverse Net and Sum kVARh Lag Lead Net and Sum and kVAh Real Power Watts Reactive Power VAR is the product of the voltage the current and the sine of the phase ...

Page 129: ...pdated every 5 minutes To accomplish this the Sub interval is set to 5 minutes and the Total Interval is set to 15 Note The Total Interval is the number of minutes in the average calculation The subin terval is the number of minutes between updates The Power Xpert Meter starts the demand window on meter startup Demand Profile Demand Profile is the magnitude and duration of loads applied in a presc...

Page 130: ...the Demand Profile page but provides a graph you can use to compare two overlaid demand plots from selectable periods of time You can select to compare plots between Today and Yesterday This Week and Last Week This Month and Last Month 2 different Days 2 different Weeks 2 different Months Peak demand is shown in the graph as a dashed line ...

Page 131: ...ou wish to view From the drop down box near the top of the page select either 2 Energy and Demand Demand Profile or Demand Comparison The page will update to display the information selected The table shown below the graph shows each demand update value along with the time stamp The contents of the table can be written to file formats that are compatible with various third party spreadsheet databa...

Page 132: ...tically when the value falls below the high limits or above the low limits If not a user must acknowledge the alarm to remove it from the active list In addition alarms and events will generate an RSS feed and can generate email and alerts See the Setup on the Web Pages chapter for setup details for triggers I O and E mail Out of Limits The Power Xpert Meter monitors and logs Out of Limit events f...

Page 133: ...se A Real Power Phase B Real Power Phase C Real Power In addition some of the I O cards have hardware out of limits Refer to chapter 10 Setup on the Web Server Pages for more information Alarm on Value The meter can issue alarms based on the value of a digital input from an option card if a Modbus RTU device experiences a communications failure or if a meter restart is pend ing Locating Events Fro...

Page 134: ...9 14 IM02601001E www eaton com Functions on the Web Server Pages Events Page ...

Page 135: ... a collapsed tree structure is displayed on the left side of the page Clicking topics within the structure will expand the list to include all the pages available for viewing or configuration Click one of the options to view detailed information about the selection as displayed below The information will be displayed in the midsec tion of the page Typical Setup Page Note All configuration edit abi...

Page 136: ...e meter name Select one of the following wiring configurations based on the installation 3 Phase 4 wire Y 3CT 3 Phase 3 wire Delta 2CT 3 Phase 4 wire Y 3 CT 2V 2 1 2 Element This configuration is not recommended In this configuration the B phase voltage is not measured to save the cost of a B Phase voltage transformer A balanced 3 phase voltage is assumed to estimate B phase voltage for the purpos...

Page 137: ...boot or power up the meter will always be granted the same IP address This method is sometimes called static DHCP Eaton recommends using a method that assigns a fixed IP address for two reasons Software that may connect to and monitor the meter such as Power Xpert Software accesses the meter via its IP address and therefore if the meter losses power and receives a new IP address on power up the co...

Page 138: ...al measurements Alarm Triggers Out of Limits You can use the Out of Limits Triggers page to set hi and low cautionary and critical alarms for a wide range of electrical parameters see page 9 12 for a complete list of parameters For a detailed discussion of triggers see page 9 12 Triggers can cause the following actions An event is added to the event log and can be seen in the Events page The event...

Page 139: ...ialog Box The RSS feed subscription appears in Internet Explorer 7 under Favorites in the Feeds tab Each event is shown as an individual feed Clicking a feed launches the RSS feeds page from which you can view event details Clicking an event on the RSS feeds page launches the meter s Home web page The event information can be sent to one or more recipients as an email message The Out of Limits Tri...

Page 140: ...oint Out of Limits Setup Edit Page Alarm on Value Use the Alarm on Value Setup page to configure device option card or communica tions status event triggers You can configure if such events are to be treated as alarms what the alarm levels are the messages associated with the events the limit values and if the alarms are to be autoclosing These alarms include Restart is pending Modbus RTU communic...

Page 141: ... provides access to configuration settings and resets from the meter front panel This can be configured only from this page This must be a four digit password The default is 5555 which disables the need for a password to change configuration settings or resets Access to this password is only available with admin privileges The user account is for access to the meter web pages only Someone logged i...

Page 142: ...ad requests Access Control Edit Page Metering Demand The Demand Setup page allows you to select either a fixed window or sliding window and the respective intervals in minutes A fixed window setting allows you to select one interval period For example if 15 minutes is selected the demand calculation will be performed and the demand values will be updated every 15 minutes With a sliding window sett...

Page 143: ...al communications parameters the email settings including the mail server and recipients as well as the setup parameters for SNMP Communications Settings Com 2 Setup You can set the protocol Modbus address baud rate response delay parity and stop and data bits for the RS 485 serial connection The protocol is selectable between Mod bus RTU Modbus ASCII or DNP ...

Page 144: ...il server The email address of the account Each meter can be assigned a separate email account This allows you to easily determine which meter sent the email through its address Email triggers The meter will send emails in response to any event trigger that has been enabled for email and this set includes a core set of hardware and communica tions failure triggers that you can also select The cont...

Page 145: ...ation configuration for both SNMP version 1 and version 3 and you can enable disable either or both protocols You can also specify up to six trap recipients You can review download the various supported management information bases MIBs by clicking Help and then clicking Protocol Documents Note that the requirements for the two protocols are different For SNMP 1 you are only required to provide a ...

Page 146: ...contact outputs for load switching Two wet dry contact sensing digital inputs Accumulators in the software which count the transitions of the Inputs and Outputs A typical use of this card is to monitor the status of circuit breakers or relays Important First use the Hardware Limits Edit screen to set up the limits you want to assign to an Output You can can use the Hardware Limits Edit screen to c...

Page 147: ...e the relay inputs You can as sign labels for the open and closed states as well as the accumulator You can also dis able enable the accumulator as well as the set the state of the Trigger Input Disabled Open to Close Close to Open or Any Transition You can use the digital inputs to accept pulses from gas or water meters The divisor is a compression factor you can use to keep the results within th...

Page 148: ...unt the pulses from another device for example a KYZ module or another meter The Output Accumulators allow you to count the pulses being output by the card For inputs you can configure up to four inputs for your card and assign a Label Open State Label and Closed State Label for each You can also set labels and other in formation for Accumulators for the Inputs Triggers can be set as Disabled Open...

Page 149: ...setting The divisor is a compression factor for the accumulator and you can select 1 10 100 1000 10000 and 100000 For example if you choose a Divisor of 10 each time 10 state changes occur the accumulator count will increment by 1 The Accumulator Kt is the output ratio from the device that is being input into the meter For example if you have a KYZ module that is outputting a pulse every 1 8 kWh y...

Page 150: ...low limits to have the same absolute value to keep it symmetrical The 4 20 mA card transmits a standard uni directional 4 20 milliamp signal An example use of either card is in enabling the meter to communicate with an RTU Remote Terminal Unit Setup for the cards is almost identical The only difference is that the 4 20 mA is unidirec tional The Analog Output Setup Edit page provides access to conf...

Page 151: ...ame configuration file to other meters Files are downloaded to your browser s default down load folder To download the current configuration file Click 1 Setup Expand 2 Meter Setup Commissioning Click 3 Save Restore Settings Click the 4 Save and Restore Configuration button When prompted type the 5 admin account User Name and Password Click the 6 Save meter configuration button Click 7 OK To uploa...

Page 152: ...ate Display Setup Page Hardware Real Time Clock The Power Xpert Meter uses a real time clock for time keeping The meter can be config ured to adjust for Daylight Savings Time DST based on the time zone selection and to synchronize time using NTP By using NTP time will be maintained by the real time clock and the real time clock will be calibrated and time corrected using NTP The Clock Setup Edit p...

Page 153: ...e Firmware Configuration Page Select the 1 Reboot when complete checkbox Click the new firmware image link which will direct the meter to the eaton com website 2 where firmware files are stored Select the firmware type from the list 3 Fill out the form if required 4 Download the firmware to your local file system 5 Click the 6 Browse button Select the firmware file 7 Click the 8 Open button Note O...

Page 154: ...rmware updates and meter restarts Each event carries a time and date stamp and a severity level You can print the log by clicking the Print button however the printout contains a screen im age not the entire log To print an entire log you may need to use the scroll bar to reposi tion the log in the window and print it in sections Note You can tell who has made configuration changes to the meter fr...

Page 155: ...1E 10 21 Setup on the Web Server Pages Diagnostics System Hardware The System Hardware page provides a single convenient page you can use to check information about the meter and the cards installed in it System Hardware Page ...

Page 156: ...10 22 IM02601001E www eaton com Setup on the Web Server Pages ...

Page 157: ...hout installing a root CA using http but the transactions will not be as secure as with the root CA using https The performance of the meter is not measurably reduced by using secure transactions This section explains root CA installation for Microsoft Internet Explorer 6 Microsoft Internet Explorer 7 Installing Root CA with Microsoft Internet Explorer 6 To install a certificate through Internet E...

Page 158: ...cate Authority Installation Certificate Dialog Box Select the 2 Certification Path tab On the tab select the line with PowerXpert fol lowed by a series of hexadecimal digits Click the 3 View Certificate button The Certificate dialog box appears ...

Page 159: ...m IM02601001E 11 3 Root Certificate Authority Installation Click the 4 Install Certificate button The Certificate Import Wizard appears Certificate Import Wizard f Click the Next button The store dialog box appears ...

Page 160: ...Root Certificate Authority Installation Certificate Import Wizard store dialog Select 5 Place all certificates in the following store and then click Browse Select 6 Trusted Root Certificate Authorities and then click OK Click 7 Next ...

Page 161: ...d successfully stored The certificate wizard displays a completed dialog Click 8 Finish The Security Warn ing dialog box will appear Security Warning dialog box Click 9 Yes to install the CA A message box opens to verify that the import was successful 10 Import Successful message box Click 11 OK ...

Page 162: ...ificate using Microsoft Internet Explorer 7 Open the browser type the IP address of the meter in the address bar and select 1 Go For example https 192 168 1 1 ca html You may see the following alert page If so click 2 Continue to this website Security certificate problem page If the security certificate problem page appears you ll next see the following security 3 warning dialog box Click Yes Warn...

Page 163: ...ity Installation Install CA certificate page Click the 5 Open button Figure 2 File download dialog box In the 6 Certificate dialog box click the Install Certificate button NOTE The certificate cannot be verified yet because it is issued by a nontrusted CA ...

Page 164: ... IM02601001E www eaton com Root Certificate Authority Installation Figure 3 Certification Path Window Follow the remaining steps for installing a certificate using Internet Explorer 6 starting 7 with step 2 ...

Page 165: ... for instructions on programming the meter using the Configuration software Navigation Maps Sheets 1 to 4 The PXM 2000 Series Navigation Maps begin on the next page The maps show in detail how to move from one screen to another and from one Display Mode to another using the buttons on the face of the meter All Display Modes will automatically return to Operating Mode after 10 minutes with no user ...

Page 166: ...A 2 IM02601001E www eaton com Navigation Maps Main Menu Screens Sheet 1 ...

Page 167: ...www eaton com IM02601001E A 3 Navigation Maps Operating Mode Screens Sheet 2 ...

Page 168: ...A 4 IM02601001E www eaton com Navigation Maps Reset Mode Screens Sheet 3 ...

Page 169: ...www eaton com IM02601001E A 5 Navigation Maps Configuration Mode Screens Sheet ...

Page 170: ...A 6 IM02601001E www eaton com Navigation Maps ...

Page 171: ...s to as sign a private IP address Con figuration mode the port is set to 192 168 1 1 2 Reserved Reserved 3 Normal behavior Reset the HTTP passwords to the defaults on boot up user and admin After a successful boot the switch should be turned back off before rebooting the card 4 Reserved Reserved 5 Reserved Reserved 6 Normal behavior Reset the card to factory defaults on boot up After a successful ...

Page 172: ...B 2 IM02601001E www eaton com DIP Switch Description ...

Page 173: ...ront 1361 No no units UINT 2 No No No Yes 1 2 3 iFieldReplaceableUnit Value Field Replaceable Unit 1605 No no units UINT 2 No No No Yes true false iNominalFrequency Value Nominal Frequency 1668 No hertz UINT 2 No No No No iDeviceAmpsRating Value Output Current Rating 1810 No amperes UINT 2 No No No Yes sStatus Value Status 3000 No no units UINT 2 No No No No Off 0 Normal 1 Limp mode 2 Warmup 3 Unk...

Page 174: ...le Ib 5340 No degrees phase FLOAT 4 No No No No mPhaseAngleIc Value Phase Angle Ic 5342 No degrees phase FLOAT 4 No No No No mACIALongtermAvg Value Ia Long term Average 5448 No amperes FLOAT 4 No No No No mACIBLongtermAvg Value Ib Long term Average 5450 No amperes FLOAT 4 No No No No mACICLongtermAvg Value Ic Long term Average 5452 No amperes FLOAT 4 No No No No mACINLongtermAvg Value In Long term...

Page 175: ...gy 7008 No watt hours FLOAT 4 No No No No mLeadingVARh Value Leading Reactive Energy 7010 No volt ampere reactive hours FLOAT 4 No No No No mLaggingVARh Value Lagging Reactive Energy 7012 No volt ampere reactive hours FLOAT 4 No No No No mNetVARh Value Net Reactive Energy 7014 No volt ampere reactive hours FLOAT 4 No No No No mVAh Value Apparent Energy 7016 No volt am pere hours FLOAT 4 No No No N...

Page 176: ...eak Demand Lagging VARs 7305 No volt amperes reactive FLOAT 4 No No No No mTimeDatePeakDemandLagging VARs Value Peak Demand Lagging VARs Time 7307 No no units DATE 6 No No No ymd HMS No mDemandLeadingVARs Value Demand Leading VARs 7345 No volt amperes reactive FLOAT 4 No No No No mPeakDemandLeadingVARs Value Peak Demand Leading VARs 7347 No volt amperes reactive FLOAT 4 No No No No mTimeDatePeakDe...

Page 177: ...ue Percent THD Vbn 8156 No percent FLOAT 4 No No No No mVcnPerTHD Value Percent THD Vcn 8158 No percent FLOAT 4 No No No No mIaPerTHD Value Percent THD Ia 9436 No percent FLOAT 4 No No No No mIbPerTHD Value Percent THD Ib 9438 No percent FLOAT 4 No No No No mIcPerTHD Value Percent THD Ic 9440 No percent FLOAT 4 No No No No mFreq Value Frequency 11000 No hertz FLOAT 4 No No No No mFreqLongtermAvg V...

Page 178: ... No ymd HMS No mPeakDemandAmpsAvg Value Peak Demand Amps Avg Date 25212 No DATE 6 Yes No No ymd HMS No mPeakDemandForwardWatts Value Peak Demand Forward Watts Date25215 No DATE 6 Yes No No ymd HMS No mPeakDemandReverseWatts Value Peak Demand Reverse Watts Date 25218 No DATE 6 Yes No No ymd HMS No mPeakDemandLaggingVARs Value Peak Demand Lagging VARs Date 25221 No DATE 6 Yes No No ymd HMS No mPeakD...

Page 179: ... ValueMax Percent THD Ib maximum value 25345 No percent FLOAT 4 No No No No mIbPerTHD ValueMax Percent THD Ib maximum value Date 25347 No DATE 6 Yes No No ymd HMS No mIcPerTHD ValueMin Percent THD Ic minimum value 25350 No percent FLOAT 4 No No No No mIcPerTHD ValueMin Percent THD Ic minimum value Date 25352 No DATE 6 Yes No No ymd HMS No mIcPerTHD ValueMax Percent THD Ic maximum value 25355 No pe...

Page 180: ...ositive Only mChannelDirection4 Value Channel 4 Bidirectional Enable 27604 No no units UINT 2 No No No Yes Bidirectional Positive Only mFormatRegOutput1 Value Output 1 Format for Limits 27605 No no units UINT 2 No No No No uint16 1 int16 2 uint32 4 int32 8 float32 16 mSourceRegOutput1 Value Source Measure for Output 1 27606 No no units UINT 2 No No No Yes Not Assigned 0 Van 999 Vbn 1001 Vcn 1003 V...

Page 181: ...3 VARs Phase A 1035 VARs Phase B 1037 VARs Phase C 1039 VA Phase A 1041 VA Phase B 1043 VA Phase C 1045 PF Phase A 1047 PF Phase B 1049 PF Phase C 1051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Laggi...

Page 182: ... 1047 PF Phase B 1049 PF Phase C 1051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lag ging PF Phase C 2055 Avg Demand Leading PF Ph...

Page 183: ...55 Avg Demand Leading PF Phase A 2057 Avg De mand Leading PF Phase B 2059 Avg Demand Leading PF Phase C 2061 THD Van 5999 THD Vbn 6000 THD Vcn 6001 THD Ia 6002 THD Ib 6003 THD Ic 6004 mHighValueOutput4 Value Output 4 Source Register High Value 27625 No no units FLOAT 4 No No No Yes mLowValueOutput4 Value Output 4 Source Register Low Value 27627 No no units FLOAT 4 No No No Yes 4 20 mA Output Card ...

Page 184: ... 1047 PF Phase B 1049 PF Phase C 1051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lag ging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lag ging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF P...

Page 185: ... 1047 PF Phase B 1049 PF Phase C 1051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lag ging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lag ging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF P...

Page 186: ... 1047 PF Phase B 1049 PF Phase C 1051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lag ging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lag ging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF P...

Page 187: ... 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Phase B 2059 Avg Demand Leading PF Phase C 2061 THD Van 5999 THD Vbn 6000 THD Vcn 6001 THD Ia 6002 THD Ib 6003 THD Ic 6004 mHighValueOutput4 Value Output 4 Source Register High Value 27625 No no units FLOAT 4 No No No Yes mLowValueOutput4 Value Output 4 Source Register Low Value 27627 No no units FLOAT 4 No No No Yes Pulse Output Solid...

Page 188: ...LowName Value Input 1 Open State Name 27228 No no units STRING 16 No No No Yes iInput1HighName Value Input 1 Closed State Name 27236 No no units STRING 16 No No No Yes iInput2LowName Value Input 2 Open State Name 27244 No no units STRING 16 No No No Yes iInput2HighName Value Input 2 Closed State Name 27252 No no units STRING 16 No No No Yes iInput3LowName Value Input 3 Open State Name 27260 No no ...

Page 189: ...t1 Value Pulse Output 1 Source Measure 27468 No no units UINT 2 No No No Yes None 0 Wh 1 Wh 2 Wh 3 VARh 4 VARh 5 VARh 6 VAh 7 RecdWh 8 DlvrdWh 9 Indct vVARh 10 CapctvVARh 11 iSourceMeasureOutput2 Value Pulse Output 2 Source Measure 27469 No no units UINT 2 No No No Yes None 0 Wh 1 Wh 2 Wh 3 VARh 4 VARh 5 VARh 6 VAh 7 RecdWh 8 DlvrdWh 9 Indct vVARh 10 CapctvVARh 11 iSourceMeasureOutput3 Value Pulse...

Page 190: ...ModelName Value Model Name 1064 No no units STRING 64 No No No No iDisplayName Value Display Name 1096 No no units STRING 64 No No No Yes SerialNumber Value Serial Number 1276 No no units STRING 64 No No No No SoftwareVersion Value Software Version 2108 No no units STRING 48 No No No No iFieldReplaceableUnit Value Field Replaceable Unit 1605 No no units UINT 2 No No No Yes true false mDI1Accum Val...

Page 191: ...051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Ph...

Page 192: ...051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Ph...

Page 193: ...051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Ph...

Page 194: ...051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Ph...

Page 195: ...051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Ph...

Page 196: ...051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Ph...

Page 197: ...051 Demand Ia 1999 Demand Ib 2001 Demand Ic 2003 Demand Forward Watts 2005 Demand Lagging VARs 2007 Demand Reverse Watts 2009 Demand Leading VARs 2011 Demand VAs 2013 Avg Demand Lagging PF 2015 Avg Demand Leading PF 2017 Demand In 2019 Avg Demand Lagging PF Phase A 2051 Avg Demand Lagging PF Phase B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Ph...

Page 198: ...se B 2053 Avg Demand Lagging PF Phase C 2055 Avg Demand Leading PF Phase A 2057 Avg Demand Leading PF Phase B 2059 Avg Demand Leading PF Phase C 2061 THD Van 5999 THD Vbn 6000 THD Vcn 6001 THD Ia 6002 THD Ib 6003 THD Ic 6004 iHWLimitAboveSetpoint08 Value Limit 8 Above Setpoint 27064 No percent FLOAT 4 No No No Yes iHWLimitAboveRetHyst08 Value Limit 8 Above Return Hysteresis 27066 No percent FLOAT ...

Page 199: ...Yes mKtFactorInput2 Value Input 2 Accumulator Kt 27303 No no units UINT 2 No No No Yes mRelay1Label Value Relay 1 Label 27480 No no units STRING 32 No No No Yes mRelay2Label Value Relay 2 Label 27496 No no units STRING 32 No No No Yes iRelay1OpenName Value Relay 1 Open State Name 27512 No no units STRING 32 No No No Yes iRelay1ClosedName Value Relay 1 Closed State Name 27528 No no units STRING 32 ...

Page 200: ... 20 20 Map Version UINT16 0 to 65535 none 1 0014 0014 21 21 Meter Configuration UINT16 bit mapped ccc ffffff ccc CT denominator 1 or 5 ffffff calibration frequency 50 or 60 1 0015 0015 22 22 ASIC Version UINT16 0 65535 none 1 0016 0017 23 24 Boot Firmware Version ASCII 4 char none 2 0018 0018 25 25 Option Slot 1 Usage UINT16 bit mapped same as register 10000 0x270F 1 0019 0019 26 26 Option Slot 2 ...

Page 201: ...00 Hz 2 0403 0404 1028 1029 Neutral Current FLOAT 0 to 9999 M amps 2 0405 0406 1030 1031 Watts Phase A FLOAT 9999 M to 9999 M watts 2 0407 0408 1032 1033 Watts Phase B FLOAT 9999 M to 9999 M watts 2 0409 040A 1034 1035 Watts Phase C FLOAT 9999 M to 9999 M watts 2 040B 040C 1036 1037 VARs Phase A FLOAT 9999 M to 9999 M VARs 2 040D 040E 1038 1039 VARs Phase B FLOAT 9999 M to 9999 M VARs 2 040F 0410 ...

Page 202: ...y format 2 05E7 05E8 1512 1513 VAR hours Net SINT32 99999999 to 99999999 VARh per energy format 2 05E9 05EA 1514 1515 VAR hours Total SINT32 0 to 99999999 VARh per energy format 2 05EB 05EC 1516 1517 VA hours Total SINT32 0 to 99999999 VAh per energy format 2 05ED 05EE 1518 1519 W hours Received Phase A SINT32 0 to 99999999 or 0 to 99999999 Wh per energy format 2 05EF 05F0 1520 1521 W hours Receiv...

Page 203: ...VARh per energy format 2 0619 061A 1562 1563 VAR hours Total Phase B SINT32 0 to 99999999 VARh per energy format 2 061B 061C 1564 1565 VAR hours Total Phase C SINT32 0 to 99999999 VARh per energy format 2 061D 061E 1566 1567 VA hours Phase A SINT32 0 to 99999999 VAh per energy format 2 061F 0620 1568 1569 VA hours Phase B SINT32 0 to 99999999 VAh per energy format 2 0621 0622 1570 1571 VA hours Ph...

Page 204: ...As Phase C Average FLOAT 9999 M to 9999 M VAs 2 0803 0804 2052 2053 Positive PF Phase A Average FLOAT 1 00 to 1 00 none 2 0805 0806 2054 2055 Positive PF Phase B Average FLOAT 1 00 to 1 00 none 2 0807 0808 2056 2057 Positive PF Phase C Average FLOAT 1 00 to 1 00 none 2 0809 080A 2058 2059 Negative PF Phase A Average FLOAT 1 00 to 1 00 none 2 080B 080C 2060 2061 Negative PF Phase B Average FLOAT 1 ...

Page 205: ...0 in 1 out low byte is setpt 2 0 in 1 out see notes 11 12 17 1 1196 1197 4503 4504 Time Since Reset UINT32 0 to 4294967294 4 msec Wraps around after max count 2 1198 119A 4505 4507 Meter On Time TSTAMP 1Jan2000 31Dec2099 1 sec 3 119B 119D 4508 4510 Current Date and Time TSTAMP 1Jan2000 31Dec2099 1 sec 3 119E 119E 4511 4511 Reserved Reserved 1 119F 119F 4512 4512 Current Day of Week UINT16 1 to 7 1...

Page 206: ... 1955 1955 6486 6486 Wave Scope scale factor for channel Va UINT16 0 to 32767 Convert individual samples to volts or amps V or A sample scale factor 1 000 000 Samples update in conjunction with THD and harmonics samples not available all zeroes if THD not available 1 1956 1956 6487 6487 Wave Scope scale factors for channel Ib UINT16 0 to 32767 1 1957 1958 6488 6489 Wave Scope scale factors for cha...

Page 207: ...FLOAT 9999 M to 9999 M VARs 2 1F6D 1F6E 8046 8047 Positive VARs Phase C Minimum Avg Demand FLOAT 9999 M to 9999 M VARs 2 1F6F 1F70 8048 8049 Negative Watts Phase A Minimum Avg Demand FLOAT 9999 M to 9999 M watts 2 1F71 1F72 8050 8051 Negative Watts Phase B Minimum Avg Demand FLOAT 9999 M to 9999 M watts 2 1F73 1F74 8052 8053 Negative Watts Phase C Minimum Avg Demand FLOAT 9999 M to 9999 M watts 2 ...

Page 208: ...estamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 20E4 20E6 8421 8423 Amps B Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 20E7 20E9 8424 8426 Amps C Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 20EA 20EC 8427 8429 Positive Watts 3 Ph Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 20ED 20EF 8430 8432 Positive VARs 3 Ph Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 20...

Page 209: ...mp TSTAMP 1Jan2000 31Dec2099 1 sec 3 2129 212B 8490 8492 VAs Phase A Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 212C 212E 8493 8495 VAs Phase B Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 212F 2131 8496 8498 VAs Phase C Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 2132 2134 8499 8501 Positive PF Phase A Min Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 213...

Page 210: ...g Demand FLOAT 0 to 9999 M watts 2 233B 233C 9020 9021 Positive VARs 3 Ph Maximum Avg Demand FLOAT 0 to 9999 M VARs 2 233D 233E 9022 9023 Negative Watts 3 Ph Maximum Avg Demand FLOAT 0 to 9999 M watts 2 233F 2340 9024 9025 Negative VARs 3 Ph Maximum Avg Demand FLOAT 0 to 9999 M VARs 2 2341 2342 9026 9027 VAs 3 Ph Maximum Avg Demand FLOAT 9999 M to 9999 M VAs 2 2343 2344 9028 9029 Positive Power Fa...

Page 211: ...8 9064 9065 VAs Phase C Maximum Avg Demand FLOAT 9999 M to 9999 M VAs 2 2369 236A 9066 9067 Positive PF Phase A Maximum Avg Demand FLOAT 1 00 to 1 00 none 2 236B 236C 9068 9069 Positive PF Phase B Maximum Avg Demand FLOAT 1 00 to 1 00 none 2 236D 236E 9070 9071 Positive PF Phase C Maximum Avg Demand FLOAT 1 00 to 1 00 none 2 236F 2370 9072 9073 Negative PF Phase A Maximum Avg Demand FLOAT 1 00 to ...

Page 212: ...Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 24DB 24DD 9436 9438 Negative VARs 3 Ph Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 24DE 24E0 9439 9441 VAs 3 Ph Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 24E1 24E3 9442 9444 Positive Power Factor 3 Ph Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 24E4 24E6 9445 9447 Negative Power Factor 3 Ph Max Avg Dmd Ti...

Page 213: ... 9501 Positive PF Phase A Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 251D 251F 9502 9504 Positive PF Phase B Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 2520 2522 9505 9507 Positive PF Phase C Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 2523 2525 9508 9510 Negative PF Phase A Max Avg Dmd Timestamp TSTAMP 1Jan2000 31Dec2099 1 sec 3 2526 2528 9511 9513 Negative P...

Page 214: ...2722 10018 10019 Version ASCII 4 char none Version in ASCII of the hardware of the installed card 2 2723 2746 10020 10055 Reserved Reserved 36 2747 2748 10056 10057 Firmware Version ASCII 4 char none Version of the BOOT firmware of the card left justified and padded with spaces Blank for boards without embed ded firmware 2 2749 274A 10058 10059 Firmware Version ASCII 4 char none Version of the RUN...

Page 215: ...s below 58 Block Size 66 Expansions for Data and Control Block for Option Card 1 Data and Control Block Digital I O Relay Card Overlay Note 15 read only except as indicated 2757 2757 10072 10072 Digital Input States UINT16 bit mapped 22221111 Two nibble fields 2222 for input 2 and 1111 for input 1 Lsb in each nibble is the current state of the input Msb in each nibble is the oldest registered stat...

Page 216: ...0 to 9999 1 2761 2762 10082 10083 Reserved Reserved 2 2763 2763 10084 10084 Relay 1 Accumulator Scaled UINT16 0 to 9999 resolution is 1 10 100 1000 10000 or 100000 counts Disabled accumulators always read 0 1 2764 2764 10085 10085 Relay 2 Accumulator Scaled UINT16 0 to 9999 1 2765 2790 10086 10129 Reserved Reserved 44 Block Size 58 Data and Control Block Digital I O Pulse Output Card Overlay Note ...

Page 217: ...put under test Format is same as Kt settings for Pulse Output V is raw value in Wh pulse from 0 to 9999 dd decimal point position 00 0 XXXX 01 X XXX 10 XX XX 11 X XXX 1 275B 275E 10076 10079 Reserved Reserved 4 275F 275F 10080 10080 Input 1 Accumulator Scaled UINT16 0 to 9999 resolution is 1 10 100 1000 10000 or 100000 counts Disabled accumulators always read 0 1 2760 2760 10081 10081 Input 2 Accu...

Page 218: ...ttt type of card See note 19 1 2AF8 2AF8 11001 11001 Reserved Read only 1 2AF9 2B00 11002 11009 Card name ASCII 16 char none ASCII name of the installed card 8 2B01 2B08 11010 11017 Serial number ASCII 16 char none Serial Number in ASCII of the installed card 8 2B09 2B0A 11018 11019 Version ASCII 4 char none Version in ASCII of the hardware of the installed card 2 2B0B 2B28 11020 11055 Reserved Re...

Page 219: ...B78 11072 11129 Data and Control Block for Option Card 2 Meaning of registers depend on installed card see below Register assignments depend on which type of card is in the slot See overlays below 58 Block Size 66 Expansions for Data and Control Block for Option Card 2 Data and Control Block Digital I O Relay Card Overlay Note 15 read only except as indicated 2B3F 2B3F 11072 11072 Digital Input St...

Page 220: ...rs always read 0 1 2B48 2B48 11081 11081 Input 2 Accumulator Scaled UINT16 0 to 9999 1 2B49 2B4A 11082 11083 Reserved Reserved 2 2B4B 2B4B 11084 11084 Relay 1 Accumulator Scaled UINT16 0 to 9999 resolution is 1 10 100 1000 10000 or 100000 counts Disabled accumulators always read 0 1 2B4C 2B4C 11085 11085 Relay 2 Accumulator Scaled UINT16 0 to 9999 1 2B4D 2B78 11086 11129 Reserved Reserved 44 Block...

Page 221: ...ates constant Power for the Pulse Out put under test Format is same as Kt settings for Pulse Output V is raw value in Wh pulse from 0 to 9999 dd decimal point position 00 0 XXXX 01 X XXX 10 XX XX 11 X XXX 1 2B43 2B46 11076 11079 Reserved Reserved 4 2B47 2B47 11080 11080 Input 1 Accumulator Scaled UINT16 0 to 9999 resolution is 1 10 100 1000 10000 or 100000 counts Disabled accumulators always read ...

Page 222: ...number of transitions 2 2EE9 2EEE 12010 12015 Option Card 1 Output or Relays 2 4 Ac cumulators UINT32 0 to 999999999 number of transitions 6 2EEF 2EF6 12016 12023 Option Card 2 Inputs Accumulators UINT32 0 to 999999999 number of transitions 8 2EF7 2EFE 12024 12031 Option Card 2 Outputs Accumulators UINT32 0 to 999999999 number of transitions 8 Block Size 32 Commands Section4 Resets Block9 write on...

Page 223: ...520E 21007 21007 Terminate Programmable Settings Update3 UINT16 any value Meter leaves PS update mode via reset 1 520F 5211 21008 21010 Set Meter Clock TSTAMP 1Jan2000 31Dec2099 1 sec Saved only when 3rd register is written 3 5212 5212 21011 21011 Reserved Set to 0 1 5213 5219 21012 21018 Reserved Set to 0 7 521A 521A 21019 21019 Close Privileged Command Session UINT16 any value Ends an open comma...

Page 224: ...d iiiiii b sss iiiiii interval 5 15 30 60 b 0 block or 1 rolling sss subintervals 1 2 3 4 1 7535 7535 30006 30006 Power Energy Format UINT16 bit mapped pppp nn eee ddd pppp power scale 0 unit 3 kilo 6 mega 8 auto nn number of energy digits 5 8 0 3 eee energy scale 0 unit 3 kilo 6 mega ddd energy digits after decimal point 0 6 See note 10 1 7536 7536 30007 30007 Operating Mode Screen Enables UINT16...

Page 225: ...is value replaces CT nu merator in the full scale current calculation 1 7540 7547 30017 30024 Meter Designation ASCII 16 char none 8 7548 7548 30025 30025 Reserved Set to 0 1 dddd reply delay 50 msec ppp protocol 1 Mod bus RTU 2 Modbus ASCII 3 DNP bbb baud rate 1 9600 2 19200 4 38400 6 57600 7549 7549 30026 30026 COM2 setup UINT16 bit mapped dddd ppp bbb 1 754A 754A 30027 30027 COM2 address UINT16...

Page 226: ...5 75E6 75E6 30183 30183 Programmable Settings Update Counter UINT16 0 65535 Increments each time programmable settings are changed occurs when new checksum is calculated 1 75E7 7626 30184 30247 Reserved for Software Use Set to 0 64 Block Size 248 Reserved Block write only in PS update mode 7917 7B56 31000 31575 Reserved Set to 0 576 Reserved Registers Set to 0 7B57 7B76 31576 31607 Reserved Set to...

Page 227: ... 1 7D02 7D02 32003 32003 Reserved UINT16 bit mapped Set to 0 1 7D03 7D03 32004 32004 Protocol UINT16 bit mapped ppp ppp 100 DNP3 Lite 010 ASCII Modbus 001 RTU Modbus Set to 0 when an analog board is installed 1 7D04 7D04 32005 32005 Reply delay UINT16 0 to 65535 milliseconds Delay to reply to a Modbus transaction after receiving it Set to 0 when an analog board is installed 1 7D05 7D3E 32006 32063...

Page 228: ...o 0 22 7D21 7D21 32034 32034 Input Accumulators Scaling UINT16 bit mapped 22221111 4 bits per accumulator 0xF disables the ac cumulation 0 5 power of divisor for the scaled accumulator Example count 12456 4bits 3 divisor 103 1000 scaled accumulator 12 1 7D22 7D22 32035 32035 Relay Accumulators Scaling UINT16 bit mapped 22221111 1 7D23 7D3E 32036 32063 Reserved Set to 0 28 Block Size 63 Settings Re...

Page 229: ...2 7D07 7D08 32008 32009 Output 4 Assignment and Kt UINT16 Same as Output 1 2 7D09 7D09 32010 32010 Input Accumulators Scaling UINT16 bit mapped 44443333 22221111 See Relay Card above 1 7D0A 7D0A 32011 32011 Output Accumulators Scaling UINT16 bit mapped 44443333 22221111 1 7D0B 7D3E 32012 32063 Reserved Set to 0 52 Block Size 63 Settings Registers for Digital I O Relay Card Second Overlay write onl...

Page 230: ...E 32136 32159 Input 4 Label and State Names Same as Input 1 24 7D9F 7DA6 32160 32167 Output 1 Label ASCII 16 char 8 7DA7 7DAE 32168 32175 Output 1 Open State Name ASCII 16 char 8 7DAF 7DB6 32176 32183 Output 1 Closed State Name ASCII 16 char 8 7DB7 7DCE 32184 32207 Output 2 Label and State Names Same as Output 1 24 7DCF 7DE6 32208 32231 Output 3 Label and State Names Same as Output 1 24 7DE7 7DFE ...

Page 231: ... words the current level output of analog board will change with the value of the register pointed here 1 7D43 7D44 32068 32069 High value of source register for output 1 Depends on the format parameter Value read from the source register at which High nominal current will be output Ex ample for the 4 20mA card if this register is programmed with 750 then the current output will be 20mA when the v...

Page 232: ...for any communication capable card including analog cards First Overlay write only in PS update mode 80E8 80E8 33001 33001 Slave address UINT16 1 247 for Modbus 1 65534 for DNP none Slave address of the unit The communica tion capable card is always a master Set to 0 when an analog board is installed 1 80E9 80E9 33002 33002 Speed and format UINT16 bit mapped abcde fghijklm Bps a 57600 b 38400 c 19...

Page 233: ...UINT16 0 1 second units Delay to operate the relay since request 1 80F2 80F2 33011 33011 Relay 2 Delay to Release UINT16 0 1 second units Delay to release the relay since request 1 80F3 8108 33012 33033 Reserved UINT16 Set to 0 22 8109 8109 33034 33034 Input Accumulators Scaling UINT16 bit mapped 22221111 4 bits per accumulator 0xF disables the ac cumulation 0 5 power of divisor for the scaled acc...

Page 234: ...6 Same as Output 1 2 80EF 80F0 33008 33009 Output 4 Assignment and Kt UINT16 Same as Output 1 2 80F1 80F1 33010 33010 Input Accumulators Scaling UINT16 bit mapped 44443333 22221111 See Relay Card above 1 80F2 80F2 33011 33011 Output Accumulators Scaling UINT16 bit mapped 44443333 22221111 1 80F3 8126 33012 33063 Reserved Set to 0 52 Block Size 63 Settings Registers for Analog Out 0 1mA Analog Out ...

Page 235: ...the source register at which Low nominal current will be output Ex ample for the 4 20mA card if this register is programmed with 0 then the current output will be 4mA when the value read from the source register is 0 2 812F 8134 33072 33077 Analog output 2 format register max min Same as analog output 1 6 8135 813A 33078 33083 Analog output 3 format register max min Same as analog output 1 6 813B ...

Page 236: ...5 W hours Negative UINT32 0 to 99999999 Wh per energy format decimal point implied per energy format 2 9C59 9C5A 40026 40027 VAR hours Positive UINT32 0 to 99999999 VARh per energy format resolution of digit before decimal point units kilo or mega per energy format 2 9C5B 9C5C 40028 40029 VAR hours Negative UINT32 0 to 99999999 VARh per energy format 2 9C5D 9C5E 40030 40031 VA hours UINT32 0 to 99...

Page 237: ...40073 40073 Power Factor Phase C UINT16 1047 to 3047 none 1 9C89 9CA2 40074 40099 Reserved N A N A none 26 9CA3 9CA3 40100 40100 Reset Energy Accumulators UINT16 password5 Write only register always reads as 0 1 Block Size 100 Reserved Section Reserved Block C34C C3CD 49997 50126 Reserved Set to 0 130 Block Size 130 Reserved Block C737 C7B6 51000 51127 Reserved Set to 0 128 Block Size 128 End of M...

Page 238: ...tly in nonvolatile memory Reply to the command indicates that it was accepted but not whether or not the save was successful This can only be determined after the meter has restarted 9 Reset commands make no sense if the meter state is LIMP An illegal function exception will be returned 10 Energy registers should be reset after a format change 11 Entities to be monitored against limits are identif...

Page 239: ... approximately 4 seconds at startup while the readings stabilize Run state is required for measurement historical logging demand interval processing limit alarm evaluation min max comparisons and THD calculations Resetting min max or energy is allowed only in run and off states warmup will return a busy exception In limp state the meter reboots at 5 minute intervals in an effort to clear the probl...

Page 240: ...C 68 IM02601001E www eaton com Modbus Register Maps ...

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Page 243: ...Instruction Manual IM01005019E Rev 3 Effective April 2010 Eaton SPD Series Surge Protective Device For Integrated Units ...

Page 244: ...cted Through a Circuit Breaker Applications 5 3 0 Operating Features 6 3 1 General 6 3 2 Displays and Indicators 6 3 2 1 Basic Feature Package 6 3 2 2 Standard Feature Package 7 3 2 3 Standard With Surge Counter Feature Package 7 3 2 4 SPD Display Rotation 8 3 3 Remote Display Panel RDP Option 8 4 0Troubleshooting 8 5 0 Specifications 10 6 0 Ordering Guidelines 11 7 0 Warranty 12 Eaton is a regist...

Page 245: ...al in accordance with the National Electric Code NEC state and local codes or other applicable country codes All applicable local electrical codes supersede these instructions WARNING Improper installation could cause death injury and equipment damage Follow all Warnings and Cautions Completely read and understand the information in this instruction manual before attempting to install or oper ate ...

Page 246: ...D you are installing Check the voltage rating label on the front left side of the SPD See Figure 1 warning turn off the power supply before working in any electri cal cabinet or on any circuit breaker panel failure to do so could result in injury or death from electrical shock notice a poor ground or grounding bonding violations could prevent the spd from performing as specified do not use the spd...

Page 247: ...sions for 50 200kA Units MOUNTING 8 80 223 5 TERMINALS 8 74 222 0 4 66 118 4 MTG 3 42 86 9 3 42 86 9 9 50 241 3 5 40 137 0 1 71 43 5 3 42 86 9 4 85 123 1 5 78 146 8 4X MTG 2 52 63 9 4X Ø 218 MOUNTING 4X 10 32 X 38 DP BRASS TERMINALS Figure 5 Dimensions for 250 400kA Units 2 015 51 2 2 015 51 2 4 40 111 8 MOUNTING 8 80 223 5 TERMINALS 8 74 222 0 4 66 118 4 MTG 3 42 86 9 3 42 86 9 04 1 0 9 50 241 3 ...

Page 248: ...on com Eaton SPD Series Surge Protective Device for Integrated Units Instruction Manual IM01005019E Rev 3 Figure 7 Wiring Split Phase Units Figure 8 Wiring 3 Phase Delta Units Figure 9 Wiring 3 Phase Wye Units Figure 6 Wiring Single Phase Units 230 L ...

Page 249: ...s to the N O N C and COM con nection points per the label on the front of the SPD Contacts are rated 150 Vac or 125 Vdc at 1A Follow all national state and local electrical codes With wiring complete plug the green connector into the SPD 10 Install the dead front panel to complete the installation 2 3 2 Connected Through a Circuit Breaker Applications 1 Verify that the SPD you are about to install...

Page 250: ...olated ground wire to Surge Ground There are two Surge Ground connection points provided on the SPD Connect only one of them See Figure 11 7 If equipped connect the System Neutral wire grey or white to the SPD Connect the System Neutral wire to the SPD s Neutral connection using a ring terminal suit able for use with a 10 fastener and a 10 32 x 3 8 fas tener customer supplied Tighten the Neutral c...

Page 251: ...or each Eaton SPD Series Feature Package are described below 3 2 1 Basic Feature Package The Eaton SPD Basic Feature Package display is shown in Figure 18 The Basic Feature Package has the following features Green LEDs Illumination indicates the phase is fully pro tected and operating normally with all protection active and available Green LEDs also indicate Neutral to Ground protec tion on units ...

Page 252: ...es and solutions to the malfunction Further assistance may be obtained by calling Eaton s Applications Engineers at 1 800 809 2772 option 4 sub option 2 including being directed to the warranty process if applicable 3 2 4 SPD Display Rotation The SPD display can be rotated on the SPD enclosure up to 360 degrees This allows you to position the display for the best vis ibility regardless of the posi...

Page 253: ...ith Neutral connections Neu Gnd protection is compromised or lost Significant surge event Replace SPD Replace SPD All phase Green LEDs OFF all phase RED LEDs ON Audible Alarm is ON All phase protection is compromised or lost SPD rated voltage is less than system voltage Extended Temporary Overvoltage TOV Significant surge event Replace SPD Replace SPD with correct voltage model Check electrical sy...

Page 254: ...Single split phase L N L G N G L L Single phase L N L G N G Three phase Wye L N L G N G L L Three phase delta L G L L Three phase high leg delta L N L G N G L L Maximum continuous operating voltage MCOV 208Y 220Y 240S 240D and 240H voltage codes 150 L N 150 L G 150 N G 300 L L 230L 400Y and 480Y voltage codes 320 L N 320 L G 320 N G 640 L L 600Y voltage code 420 L N 420 L G 420 N G 840 L L 240 D v...

Page 255: ...h Surge Counter Dual colored LED Per Phase to indicate Protection Status Dual colored LED to indicate Protection Status of the N G Mode on units with a Neutral Wire Audible alarm with Silence button Form C Relay Contact EMI RFI filtering Providing up to 50dB of Noise Attenuation from 10kHz to 100Mhz Surge Counter with Reset Button Application Suffix Options Integrated Units A Panelboards Direct Bu...

Page 256: ...fec tive The giving of or failure to give any advice or recommenda tions by Eaton shall not constitute any warranty by or impose any liability upon Eaton The foregoing constitutes the sole and exclusive liability of Eaton AND IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY AS TO THE MERCHANTABILITY FITNESS FOR PURPOSE SOLD DESCRIPTION QUALITY PRODUCTIVENESS OR ANY OTHER M...

Page 257: ...Instruction Manual IM01005019E Rev 3 Effective April 2010 Eaton Corporation www eaton com 13 Eaton SPD Series Surge Protective Device for Integrated Units Notes ...

Page 258: ...d conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION ...

Page 259: ...Shop Drawings ...

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Page 261: ...awings REVISION DWG SIZE G O DWG SHEET 2 A SPX0361126 007 S00IHH5M01 DOC 1 of 1 Drawing Description Document Name Rev 1 Master Drawing List S00IHH5M01 DOC 2 2 Certified Production Test Report S00IHH5901 DOC 1 3 Bill of Material SZ0011J3 RTF 1 4 ELEVATION S00IHH5F01 DWG 01 5 ELEVATION S00IHH5F01S DWG 01 6 Plan View S00IHH5B01 DWG 01 7 Switchboard Electrical Legend WD08B050 DWG 6 8 ENGINEERING DATA ...

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Page 263: ...on tests performed in accordance with UL 891 Section 44 and Eaton ISO 9000 certified Work Instructions for Low Voltage Switchboard Inspection and Testing as follows TEST PASSED N A Dielectric Power Bus 2 5Kv 1 Second X Mechanical Operation Of Devices X Control Wiring Continuity X Instrument And Protective Device Operation Verified X Polarity Of Instrument Transformers X Sequenced Per Schematics X ...

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Page 265: ...The information on this document is suitable for use in establishing final installation and construction details Date PDF Generated 10 24 2012 Page 1 of 1 ...

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Page 267: ... 350 kcmil Ground Lug Incoming Information Incoming Entry Bottom Incoming Location Left Incoming Qty Size Terminals Mechanical Bottom See Utility Specifications Structure Specifications Service Entrance Enclosure Type Type 3R nonwalk in Flat Roof Seismic Label IBC CBC Seismic Qualified Allow a minimum of an additional 6 in on each end of the switchboard for bolt down brackets Seismic Anchoring Ref...

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Page 269: ... G O SPX0361126 ITEM 007 SHEET 2 OF 3 Width Inches Width MM Depth Inner In Depth Inner MM Depth Outer In Depth Outer MM Height Inches Height MM Weight Lbs Est Weight Kg Est 1 Front View Power Flow Floor Plan Allow a Minimum of an Additional 6 inches on each end for Seismic Anchoring Brackets 13 00 3 00 24 00 3 00 18 00 30 00 761 24 00 609 37 00 939 90 00 2285 420 190 2 Bottom Cable Exit 13J Blank ...

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Page 271: ...01 REVISION 1 DWG SIZE A Eaton Corporation Sumter SC JOB NAME Banner Health Centers DESIGNATION SES TYPE Switchboards DRAWING TYPE Construction G O SPX0361126 ITEM 007 SHEET 3 OF 3 Switchboard Units Information Str Unit Nameplate Description Modifications 1 SES 800A 480Y 277V 3PH 4W 65K AIC 2 PRLC32_Utility 800A Utility Metering SALT RIVER PROJECT Main Switch Ind Mtd 800A 600V Ind Mtd Main 3P FDPW...

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Page 273: ...The information on this document is suitable for use in establishing final installation and construction details Date PDF Generated 10 24 2012 Page 1 of 1 ...

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Page 275: ...Date PDF Generated 10 19 2012 Page 1 of 1 ...

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Page 277: ...iting the bottom must be designed and installed to prevent damage from an earthquake If top entry is necessary seismic fittings or flexible conduit is needed 4 When a switchboard assembly is separated into groups of vertical sections for shipment the user must be sure to install the inter unit tie bolts Failure to join sections together could result in damage to the equipment during an earthquake ...

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Page 279: ...CE AND IS ONLY TO BE USED FOR THE PURPOSE IN WHICH IT WAS SUPPLIED Gretchen Schneider 4 23 2013 7 24 19 AM Banner Health Centers DP1 CHANGE Final Drawings REVISION DWG SIZE G O DWG SHEET 1 A SPX0361126 029 S00IKW9M01 DOC 1 of 1 Drawing Description Document Name Rev 1 Certified Production Test Report S00IKW9901 DOC 1 2 Assembly S00F293A01 DOC 1 Page 1 of 1 ...

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Page 281: ...CATION Production tests performed in accordance with UL 891 Section 44 and Eaton Electric ISO 9000 certified Work Instructions for Low Voltage Switchboard Inspection and Testing as follows TEST PASSED N A Dielectric Power Bus 2 5Kv 1 Second X Mechanical Operation Of Devices X Control Wiring Continuity X Instrument And Protective Device Operation Verified X Polarity Of Instrument Transformers X Seq...

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Page 283: ...m Interrupt Rating 50 kA Bus Specifications Bus Amps 800 Bus Bracing Rating 65kA Neutral Amps 800 Bus Material Silver Plated Copper Heat Test Silver Pltd Cu 25 X 2 0 Ground Bus Bolted To Frame 1 350 kcmil Ground Lug Incoming Information Incoming Entry Bottom Incoming Location Left Incoming Qty Size Terminals Mechanical Bottom 3 4 500 kcmil Structure Specifications Non Service Entrance Enclosure Ty...

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Page 285: ...1 CHANGE TYPE Switchboards DRAWING TYPE Final G O SPX0361126 ITEM 029 SHEET 2 OF 3 Width Inches Width MM Depth Inches Depth MM Height Inches Height MM Weight Lbs Est Weight Kg Est 1 Front View Power Flow Floor Plan Allow a Minimum of an Additional 6 inches on each end for Seismic Anchoring Brackets SPD 1 PXM 2270 2 RBL CTs 13 Main Lugs 3 5 4 6 10 P 11 8 12 7 9 3 00 39 00 2 50 12 00 3 00 39 00 2 50...

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Page 287: ...p 4 Feeder Breaker Chassis Mtd 175A 3P HFD 225A Frame Trip 175 A Thermal Mag Terminals Mechanical 1 4 4 0 Lockoff devices Padlockable Hasp 5 Feeder Breaker Chassis Mtd 225A 3P HFD 225A Frame Trip 225 A Thermal Mag Terminals Mechanical 1 4 4 0 Lockoff devices Padlockable Hasp 6 Feeder Breaker Chassis Mtd 175A 3P HFD 225A Frame Trip 175 A Thermal Mag Terminals Mechanical 1 4 4 0 Lockoff devices Padl...

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Page 289: ...TAB 2 Panelboards ...

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Page 291: ...08 Eaton Corporation All Rights Reserved Instruction Data NEMA Standards Publication PB 1 1 Panelboards Spare Parts CURRENT CUTLER HAMMER PANELBOARDS Drawings Item 022I Panel LP1 Item 023I Panel LP2 Item 024I Panel LP3 Item 025I Panel X Ray Item 026I Panel UPS Item 027I Panel HL1 Item 028I Panel HP1 ...

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Page 293: ...Instruction Data ...

Page 294: ......

Page 295: ...ANSI NEMA PB 1 1 GENERAL INSTRUCTIONS FOR PROPER INSTALLATION OPERATION AND MAINTENANCE OF PANELBOARDS RATED 600 VOLTS OR LESS ...

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Page 297: ...ed by National Electrical Manufacturers Association 1300 North 17th Street Rosslyn Virginia 22209 www nema org Copyright 2007 by the National Electrical Manufacturers Association All rights including translation into other languages reserved under the Universal Copyright Convention the Berne Convention for the Protection of Literary and Artistic Works and the International and Pan American Copyrig...

Page 298: ...akes no guaranty or warranty expressed or implied as to the accuracy or completeness of any information published herein and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs NEMA does not undertake to guarantee the performance of any individual manufacturer or seller s products or services by virtue of this standard or guid...

Page 299: ...5 4 11 Unused Openings in Cabinet 5 4 12 Grounding of Panelboard Cabinets 5 Section 5 INSTALLATION OF CONDUIT AND CONDUCTORS 6 5 1 Conduits Installation 6 5 2 Knockouts Removal 6 5 2 1 First Step Remove Center Knockout 6 5 2 2 Next Step Remove Rings 6 5 3 National Electrical Code Article 300 6 5 4 Conductor Length 6 5 5 Exercise Care 6 5 6 National Electrical Code Section 725 54 7 Section 6 INSTAL...

Page 300: ...al Joints and Terminals 17 10 4 2 Conductors and Connections 17 10 4 3 Fuse Clip Contact Pressure and Contact Means 18 10 4 4 Plug Fuses 18 10 4 5 Conditions Which Caused Overheating 18 10 5 Proper Ampere Voltage and Interrupting Ratings 18 10 5 1 Mechanisms Free and in Proper Working Order 18 10 6 Operation of all Mechanical Components 18 10 6 1 Switch Operating Mechanisms 18 10 6 2 Integrity of ...

Page 301: ...F PANELBOARDS 21 11 1 National Electrical Code 21 11 2 Harmonics in Electrical System 21 Figures 5 1 Knockout Removal Step 1 8 5 2 Knockout Removal Step 2 9 5 3 Knockout Removal Step 3 10 Copyright 2007 by the National Electrical Manufacturers Association ...

Page 302: ...nd other interested parties has been sought and evaluated Inquiries comments and proposed or recommended revisions should be submitted to the concerned NEMA product section by contacting the following These recommendations will be reviewed periodically and updated as necessary Vice President Technical Services National Electrical Manufacturers Association 1300 North 17th Street Suite 1752 Rosslyn ...

Page 303: ...s or circuit breakers or both These units are used in the distribution of electricity at 600 volts and less with 1600 ampere mains or less 1200 ampere branch circuits or less Specifically excluded are live front panelboards panelboards employing cast enclosures for special service conditions and panelboards designed primarily for residential and light commercial service equipment Copyright 2007 by...

Page 304: ...rers Association NEMA 1300 North 17th Street Suite 1752 Rosslyn Virginia 22209 AB 4 2003 Guidelines for Inspection and Preventative Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications PB 2 2 2004 Application Guide for Ground Fault Protective Devices for Equipment Guidelines for Handling Water Damaged Electrical Products Copyright 2007 by the National Electric...

Page 305: ... to personal injury death or damage to electrical equipment or other property 3 2 QUALIFIED PERSONNEL Installation operation and maintenance of panelboards should be conducted only by qualified personnel 3 3 DEFINITION OF QUALIFIED PERSONNEL For purposes of these guidelines a qualified person is one who is familiar with the installation construction and operation of the equipment and the hazards i...

Page 306: ...ast 1 4 inch of air space between the cabinet and the wall or other supporting surface 4 6 WET LOCATIONS Cabinets should be specifically approved for wet locations Mount the cabinet so that there is at least 1 4 inch of air space between the cabinet and the wall or other supporting surface 4 7 CLEARANCE FROM CEILING Do not locate the cabinet against a non fireproof ceiling allow a space of 3 feet ...

Page 307: ...Section 312 3 of the National Electrical Code 4 11 UNUSED OPENINGS IN CABINET Effectively close unused openings in the cabinet to provide protection which is substantially equivalent to that afforded by the wall of the cabinet 4 12 GROUNDING OF PANELBOARD CABINETS Ground the cabinet as specified in Article 250 of the National Electrical Code When the cabinet contains service equipment it is necess...

Page 308: ... flat against box under screwdriver Figure 2 Bend ring sections OUTWARD with pliers then back and forth to break ties Figure 5 3 5 2 2 2 Second Ring Remove second ring INWARD by striking screwdriver with blade against point midway between ties then breaking ring sections inward and back and forth to break ties 5 3 NATIONAL ELECTRICAL CODE ARTICLE 300 Refer to the National Electrical Code Article 3...

Page 309: ...ION 725 54 Refer to the National Electrical Code Section 725 54 for the separation requirements for conductors of Class 2 and Class 3 remote control signaling and power limited circuits Copyright 2007 by the National Electrical Manufacturers Association ...

Page 310: ...PB 1 1 2007 Page 8 Figure 5 1 KNOCKOUT REMOVAL STEP 1 Copyright 2007 by the National Electrical Manufacturers Association ...

Page 311: ...PB 1 1 2007 Page 9 Figure 5 2 KNOCKOUT REMOVAL STEP 2 Copyright 2007 by the National Electrical Manufacturers Association ...

Page 312: ...PB 1 1 2007 Page 10 Figure 5 3 KNOCKOUT REMOVAL STEP 3 Copyright 2007 by the National Electrical Manufacturers Association ...

Page 313: ...he foreign materials with great care to avoid damage to the plating CAUTION Hydrocarbon spray propellants and hydrocarbon based sprays or compounds will cause degradation of certain plastics Contact the panelboard manufacturer before using these products to clean dry or lubricate panelboard components during installation or maintenance 6 5 MANUFACTURER S INSTRUCTIONS Carefully follow the manufactu...

Page 314: ...e with 6 7 1 and connect them to the equipment grounding terminal bar Check to be sure that the terminal bar is securely bonded to the cabinet or panelboard frame and that it is not connected to the neutral bar except at service equipment as permitted in Section 250 28 of the National Electrical Code or at separately derived systems as permitted in Section 250 30 of the National Electrical Code NO...

Page 315: ... position the system may be unsafe and should be investigated If after investigation and possible correction low readings are still observed the manufacturer should be contacted Some electronic equipment metering TVSS etc may be damaged by this testing Refer to the manufacturers equipment markings for guidelines 7 5 GROUND FAULT PROTECTION SYSTEM Test the ground fault protection system if furnishe...

Page 316: ...al from the panelboard and cabinet before installing the cabinet front Make certain that all deadfront shields are properly aligned and tightened Install the cabinet front in accordance with Section 8 Copyright 2007 by the National Electrical Manufacturers Association ...

Page 317: ...vers close doors and make certain that no conductors are pinched and that all enclosure parts are properly aligned and tightened 8 4 TOUCH UP A suitable paint or other corrosion resistant finish should be applied to those places where the finish is damaged 8 5 FRONT ALIGNMENT The cabinet front may be provided with an adjusting means to align it squarely with the building even though the cabinet ma...

Page 318: ...r when the power is turned on 9 2 LOAD ON THE PANELBOARD There should be no load on the panelboard when it is energized Turn off all of the downstream loads 9 3 ENERGIZED IN SEQUENCE The equipment should be energized in sequence by starting at the source end of the system and working towards the load end In other words energize the main devices then the feeder devices and then the branch circuit d...

Page 319: ...AUTION Hydrocarbon spray propellants and hydrocarbon based sprays or compounds will cause degradation of certain plastics Contact the panelboard manufacturer before using these products to clean dry or lubricate panelboard components during installation or maintenance 10 3 INSPECT PANELBOARD ONCE EACH YEAR Inspect the panelboard once each year or after any severe short circuit 10 4 ACCUMULATION OF...

Page 320: ...aker several times to ensure that all mechanisms are free and in proper working order Replace as required See NEMA AB 4 for maintenance of molded case circuit breakers 10 6 OPERATION OF ALL MECHANICAL COMPONENTS Check the operation of all mechanical components Replace as required 10 6 1 Switch Operating Mechanisms Exercise switch operating mechanisms and external operators for circuit breakers to ...

Page 321: ...ation in conduits or dripping from outside sources is one known cause of panelboard malfunction 10 8 1 Conduits Which Have Dripped Condensate Seal off any conduits which have dripped condensate and provide means for further condensate to drain away from the panelboard 10 8 2 Cracks or Openings Seal off any cracks or openings which have allowed moisture to enter the enclosure Eliminate the source o...

Page 322: ...if furnished in accordance with the manufacturer s instructions See Section 230 95 of the National Electrical Code and NEMA Standards Publication PB 2 2 Application Guide for Ground Fault Protective Devices for Equipment 10 12 INSULATION RESISTANCE Check insulation resistance see 7 4 under any of the following conditions 10 12 1 Severe Short Circuit If a severe short circuit has occurred see 10 10...

Page 323: ... of the rating of the overcurrent protective device unless the marking of the device indicates that it is suitable for continuous duty at 100 percent of its rating 11 2 HARMONICS IN ELECTRICAL SYSTEM Some types of electrical equipment cause harmonics in the electrical system which may result in overheating This condition should be considered when determining panelboard loading Copyright 2007 by th...

Page 324: ...PB 1 1 2007 Page 22 This page is intentionally left blank Copyright 2007 by the National Electrical Manufacturers Association ...

Page 325: ...Spare Parts ...

Page 326: ......

Page 327: ...al Parts Supersedes RP 38F 01 T E pages 1 48 dated February 2000 Description Page Current Cutler Hammer Panelboards PRL1a and PRL2a 5 Trim Locks 19 PRL3a 21 PRL4B F 26 PRL5P 35 Branch Devices 37 PRL1a LX and PRL2a LX 41 Pow R Command 42 PRL3a PRL4B PRL4F PRL5P Pow R Command PRL1a PRL2a PRL1a LX PRL2a LX ...

Page 328: ...mum 22 Single Mounted F Frame 175 225 Ampere Maximum 22 Ground Assemblies 23 Service Entrance Kits 23 Deadfront Covers 23 PRL4B F Parts Section 26 Vented Cover Assemblies and Side Gutter Covers 26 Blank Covers 27 Breaker Connector Kits 28 Fusible FDPW Switch Connector Kit 29 Breaker Retrofit Kits 30 Fusible Retrofit Kits 30 Energy Sentinel 31 PRL1a 2a 3a and PRL4 Special Trims and Enclosures 32 PR...

Page 329: ...dths are 24 00 36 00 and 44 00 inches 609 6 914 4 and 1117 6 mm WARNING HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH TURN OFF POWER SUPPLY TO EQUIPMENT BEFORE WORKING ON IT Procedure for Identifying Renewal Parts 1 Identify the type of panelboard i e PRL1a PRL2a PRL3a PRL4 PRL5P by reading the nameplate Follow the procedure listed to the left 2 Refer to the listing below and turn to the pro...

Page 330: ... CT 06095 Phone 860 688 7330 FAX 860 688 4982 Houston 10810 West Little York Suite 100 Houston TX 77041 Phone 713 688 8430 FAX 713 688 3764 Los Angeles 2021 Locust Court Ontario CA 91761 Phone 909 923 2040 FAX 909 923 2344 New Jersey 96 Stemmers Lane Westampton NJ 08060 Phone 609 835 4230 FAX 609 835 4777 Orlando 3827 St Valentine Way Orlando FL 32811 Phone 407 843 3863 FAX 407 841 9135 Phoenix 71...

Page 331: ...emblies Order main or sub feed breaker separately when ordering above connector kits EHD FD HFD FDC FD HFD FDC ED EDH EDC KB11AFT KB13AFT Device Type Device Mounting 3 Phase 1 Phase Tin Plated Aluminum Connector Silver Plated Copper Connector Tin Plated Aluminum Connector Silver Plated Copper Connector Catalog Number F Frame 100 Ampere Maximum Top Fed Bottom Fed KB13AFT KB13AFB KB13SFT KB13SFB KB1...

Page 332: ...er Phase 3 Phase 1 Phase Tin Plated Aluminum Connector Silver Plated Copper Connector Tin Plated Aluminum Connector Silver Plated Copper Connector Catalog Number Aluminum Copper Mechanical STD SFL OVS 14 1 0 14 1 0 6 300 kcmil 1 2 1 KL13AMS KL13AMF KL13AMO KL13SMS KL13SMF KL13SMO KL11AMS KL11AMF KL11AMO KL11SMS KL11SMF KL11SMO Crimp STD SFL OVS 8 1 0 8 1 0 4 300 kcmil 1 2 1 KL13AVS KL13AVF KL13AVO...

Page 333: ...Phase Tin Plated Aluminum Connector Silver Plated Copper Connector Tin Plated Aluminum Connector Silver Plated Copper Connector Catalog Number Aluminum Copper Mechanical STD SFL OVS 6 300 kcmil 6 300 kcmil 4 0 500 kcmil 1 2 1 KL23AMS KL23AMF KL23AMO KL23SMS KL23SMF KL23SMO KL21AMS KL21AMF KL21AMO KL21SMS KL21SMF KL21SMO Crimp STD SFL OVS 4 300 kcmil 4 300 kcmil 2 0 500 kcmil 1 2 1 KL23AVS KL23AVF ...

Page 334: ... Options Wire Size Range Quantity Per Phase 3 Phase 1 Phase Tin Plated Aluminum Connector Silver Plated Copper Connector Tin Plated Aluminum Connector Silver Plated Copper Connector Catalog Number Aluminum Copper Mechanical STD SFL OVS 4 0 500 kcmil N A 3 0 750 kcmil 2 N A 2 KL43AMS KL43AMO KL43SMS KL43SMO KL41AMS KL41AMO KL41SMS KL41SMO Crimp STD SFL OVS 2 0 500 kcmil N A 500 750 kcmil 2 N A 2 KL...

Page 335: ... listed lighting and appliance CTL panelboards cannot exceed 42 electrically connected circuits in a single enclosure 3 When bare copper is specified use the silver plated groups 4 Order breakers separately with connector kit 1C96608G01 1C96608G05 Breaker Frame Drawing Number Branch Circuit Quantity 3 Phase 1 Phase Tin Plated Aluminum Connector Silver Plated Copper Connector Tin Plated Aluminum Co...

Page 336: ...lighting and appliance CTL panelboards cannot exceed 42 electrically connected circuits in a single enclosure 3 When aluminum is specified use the silver plated groups 4 The sum of the horizontally twin mounted breakers shall not exceed 140 amperes 5 Order breakers separately with connector kit 2C11642G03 2C11642G07 Breaker Frame Drawing Number Branch Circuit Quantity 3 Phase 1 Phase Tin Plated Al...

Page 337: ...nal circuit 2 UL listed lighting and appliance CTL panelboards cannot exceed 42 electrically connected circuits in a single enclosure 3 When bare copper is specified use the silver plated groups 4 Order breakers separately with connector kit 1C96609G01 Breaker Frame Drawing Number Branch Circuit Quantity 3 Phase 1 Phase Tin Plated Aluminum Connector Silver Plated Copper Connector Tin Plated Alumin...

Page 338: ...eed lugs OVS Oversize lugs 1C96646G01 Panel Main Bus Ampere Rating Neutral Rating Lug Type Drawing Number Panel Lug Options Wire Size Range Quantity Tin Plated Aluminum Connector Silver Plated Copper Connector Item Number 100 100 Mechanical 1C96646 STD SFL TFL OVS 14 1 0 14 1 0 6 300 kcmil 1 2 1 G02 G05 G09 G03 G07 G11 Crimp 1C96647 STD SFL TFL OVS 8 1 0 8 1 0 4 300 kcmil 1 2 1 G01 G05 G09 G03 G07...

Page 339: ...tral Rating Lug Type Drawing Number Panel Lug Options Wire Size Range Quantity Tin Plated Aluminum Connector Silver Plated Copper Connector Item Number 225 100 Mechanical 1C96649 STD SFL TFL OVS 6 300 kcmil 6 300 kcmil 4 0 500 kcmil 1 2 1 G02 G06 G09 G03 G07 G11 Crimp 1C96650 STD SFL TFL OVS 4 300 kcmil 4 300 kcmil 2 0 500 kcmil 1 2 1 G01 G05 G09 G03 G07 G11 Copper 1C96651 STD SFL TFL OVS 6 250 kc...

Page 340: ...lent G number that s needed STD Standard lugs SFL TFL Sub feed and through feed lugs OVS Oversize lugs 1C96652G01 Panel Main Bus Ampere Rating Neutral Rating Lug Type Drawing Number Panel Lug Options Wire Size Range Quantity Tin Plated Aluminum Connector Silver Plated Copper Connector Item Number 400 100 Mechanical 1C96652 STD SFL TFL OVS 4 0 500 kcmil N A 3 0 750 kcmil 2 N A 2 G01 G05 G09 G03 G07...

Page 341: ...losures Order the basic drawing number along with the equivalent G number that s needed STD Standard lugs SFL TFL Sub feed and through feed lugs OVS Oversize lugs 1C96645G01 Panel Main Bus Ampere Rating Neutral Rating Lug Type Drawing Number Panel Lug Options Wire Size Range Quantity Tin Plated Aluminum Connector Silver Plated Copper Connector Item Number 100 100 Mechanical 1C96645 STD SFL TFL OVS...

Page 342: ...80B62G01 Drawing Number Enclosure Height in Inches mm Bar Material Item Number 5158C05 24 00 609 6 Aluminum Copper G01 Copper G03 36 00 914 4 48 00 1219 2 60 00 1524 0 72 00 1828 8 90 00 2286 0 Aluminum Copper G02 Copper G04 Drawing Number Enclosure Height in Inches mm Bar Material Item Number 2C11296 24 00 609 6 Aluminum Copper G01 Copper G02 36 00 914 4 48 00 1219 2 60 00 1524 0 72 00 1828 8 90 ...

Page 343: ... 00 1524 0 72 00 1828 8 90 00 2286 0 1C96638 G01 G02 G07 G03 G04 G05 G06 Mounting Arrangement Device Frame Drawing Number Mounting Position Item Number Vertical 100 Ampere MLO SFL TFL or F Frame 100 Ampere Maximum 4180B03 Top Bottom H01 H01 225 Ampere MLO SFL TFL or F Frame 225 Ampere Maximum 4180B61 Top Bottom H01 H01 400 Ampere MLO SFL TFL or J Frame 4180B04 Top Bottom H01 H02 400 Ampere MLO TFL...

Page 344: ...h Circuit Quantity Item Number Quantity Required Horizontal BA BAB QBH QBGF QBHGF QBGFEP QBHGFEP 1C96619 12 18 30 H01 H02 H04 1 1 1 42 48 54 H06 H03 H03 and H04 1 2 1 Each 72 96 H05 H07 2 2 GB GHB GHQ GHBS 1C96620 12 18 30 H01 H02 H04 1 1 1 42 48 54 H06 H03 H03 and H04 1 2 1 Each 72 96 H05 H07 2 2 Table 19 Filler Covers Filler covers are required in addition to deadfront cover whenever MLO SFL or ...

Page 345: ... below See Page 4 for Satellite listings Table 20 Panelboard Trim Locks Description Catalog Number For use on left handed door Hinged on left side K80522 For use on right handed door Hinged on right side K80133 T Handle lock at one time used on all trims over 48 00 inches 1219 2 mm in height Also used on outdoor NEMA 12 3R trims K80429 Used on PRL4 lighting and power panels as standard 1A32258H03 ...

Page 346: ...s contact your nearest Satellite for availability on the styles listed below See Page 4 for Satellite listings Table 21 Panelboard Fastrim Clamps and Screw on Hardware Kits 2C11641G02 5157C83G06 Description Style Number Trim clamps used on PRL1a 2a 3a fastrims 6 per bag 2C11641G02 Trim screws used on PRL1a 2a 3a 4B standard trim 10 per bag 5157C83G06 Chassis mounting hardware bag PRL1a 2a 3a panel...

Page 347: ...ase connectors Single phase kits contain A and C phase connectors deadfront cover hardware and instruc tions to twin mount breakers across from each other Maximum amperes connected to any one connector cannot exceed 200 amperes KPRL3ABA06 KPRL3AGB06 Devices Circuits or Pole 3 Phase 1 Phase Notes Catalog Number Phase Catalog Number Phase BA BAB QBGF QBH QBHGF QBGFEP QBHGFEP 6 12 18 24 KPRL3ABA06 KP...

Page 348: ...s deadfront cover hardware and instructions to mount breakers Order breakers separately when ordering connector kit KPRL3AFD3 Devices Circuits or Pole 3 Phase 1 Phase Notes Catalog Number Phase Catalog Number Phase EHD FD FDB HFD FDC 150 Ampere Maximum Twin Mount 3 Pole Breaker 2 Pole Breaker 1 Pole Breaker KPRL3AFD3 KPRL3AFD2 KPRL3AFD1 A B C A C A C KPRL3AFD2 KPRL3AFD1 A C A C 2 150 Ampere Device...

Page 349: ...specific device covers All connector kits ship with a deadfront cover for that device When ordering use complete style number example 14X High Assembly 6559C59G01 6559C59G01 Material Standard Isolated Catalog Number Aluminum Copper Copper Only 5158C05G02 5158C05G04 2C11296G02 2C11296G04 Style Number Panel Ampere Rating Tin Plated Aluminum Bare Copper Silver Plated Copper Tin Plated Copper Item Num...

Page 350: ...1 H03 H02 H04 K Frame Bottom K Frame Bottom K Frame Top K Frame Top Thermal Mag Electronic Thermal Mag Electronic 4176B61 15X 15X 15X 15X H01 H03 H05 H07 H02 H04 H06 H08 L Frame Bottom L Frame Bottom L Frame Top L Frame Top Thermal Mag Electronic Thermal Mag Electronic 4176B51 17X 17X 17X 17X H01 H03 H05 H07 H02 H04 H06 H08 FB P Top Only N A 4176B70 9X H02 H02 LA P Top Only N A 4176B57 21X H01 H01...

Page 351: ... 10X 12X 14X 16X H01 H02 H03 H04 H05 H06 H07 H08 EHD FD FDB HFD FDC Twin Mounted 1 4179B40 2 1X H01 FD HFD FDC ED EDH EDC Single Mounted 3 4179B41 3 3X H01 FD HFD FDC ED EDH EDC Single Mounted 2 4179B42 2 2X H01 CA CAH HCA 3 4176B66 3 3X H01 CA CAH HCA 2 4176B80 2 2X H01 BA BAB BABRP BABRSP QBH QBGF QBGFEP QBHGFEP 1 2 or 3 4176B67 6 12 18 24 3X 5X 8X 10X H01 H02 H03 H04 GB GHB GHBS GHBGFEP HGHB GH...

Page 352: ...1447 8 5 00 127 0 x 73 00 1854 2 5 00 127 0 x 90 00 2286 0 6555C20H01 6555C21H01 6555C25H01 5 00 127 0 x 57 00 1447 8 5 00 127 0 x 73 00 1854 2 5 00 127 0 x 90 00 2286 0 6555C20H01 6555C21H01 6555C25H01 73 00 1854 2 90 00 2286 0 36 00 914 4 36 00 914 4 BX3673 BX3690 6574C74G05 6574C74G06 6 00 152 4 x 73 00 1854 2 6 00 152 4 x 90 00 2286 0 6555C22H01 6555C26H01 8 00 203 2 x 73 00 1854 2 8 00 203 2 ...

Page 353: ... Number 24 00 Inch 609 6 mm Width Box 36 00 44 00 Inch 914 4 1117 6 mm Width Box 1X 2X 3X 4X 5X 6554C01H01 6554C01H02 6554C01H03 6554C01H13 6554C01H14 6554C02H01 6554C02H02 6554C02H03 6554C02H13 6554C02H14 6X 7X 9X 10X 11X 6554C01H04 6554C01H05 6554C01H06 6554C01H07 6554C01H08 6554C02H04 6554C02H05 6554C02H06 6554C02H07 6554C02H08 12X 13X 15X 20X 6554C01H09 6554C01H10 6554C01H11 6554C01H12 6554C02...

Page 354: ...ludes mounting bracket s and mounting hardware only Use the appropriate Connector Kit catalog number and add an H to designate hardware only example KPRL4FD H Hardware Kit Standard Ground Bus Copper bus with 3 6 300 kcmil lugs plus a 24 circuit terminal bar with 14 1 0 wire range 6572C746G01 Breaker Frame Space Required Poles Mounting Type Connector Kit Catalog Number Inches mm X EHD FD HFD EHD FD...

Page 355: ...nector Kits These connector kits will fit the FDP and FDPW switches 44 00 inch 1117 6 mm box width required for both R and J fuse applications Switch Height Switch Ampere Rating 3 Pole Switch Connector Kit Inches mm X Space Required 240 Volts 600 Volts Catalog Number 5 50 139 7 4X 30 30 60 60 100 100 FDPWT3211R FDPWT3222R FDPWT3233R FDPWT3611R FDPWT3622R KPRL44X 6 88 174 8 5X 100 100 FDPWT3633R KP...

Page 356: ...r Use KPRL4 prefix and add catalog number of breaker as shown below Use suffix T or S to denote twin or single mounting Twin mounting indicates that one set of connectors is required to mount two breakers of similar frames opposite one another RETROFIT KIT INCLUDES ONE BREAKER ONLY FOR EITHER SINGLE OR TWIN MOUNTED APPLICATIONS Table 35 Catalog Numbering System Breaker Retrofit Kit Breaker Retrofi...

Page 357: ...ent with no addi tional space required Additionally IQ Energy Sentinel can be installed when upgrading to Series C from older breakers that are physically interchangeable with no additional space required Power and energy information from IQ Energy Sentinels can be communi cated to a PC a panel mounted Central Energy Display CED or even existing building management or distribution control systems ...

Page 358: ...sists of a box and trim The enclosure meets code requirements for both Type 12 dust tight and Type 3R rainproof standards Features include a laser cut trim with rounded corners concealed hinges and a T handle lock Gasketing is provided around the trim door The box is gasketed and made from code gauge steel with dripshield and is painted ANSI 61 Table 39 Type 12 3R Enclosures for PRL1a 2a 3a Box Di...

Page 359: ... designs The 24 00 inch 609 6 mm wide enclosure includes a single hinged door while the 36 00 inch 914 4 mm wide is provided with double hinged doors The side gutter covers are an integral part of the box in all styles Sizes and catalog numbers are shown in the table below Table 41 Type 12 3R Enclosures Standard Box Catalog Number Mounting Channel Style Number Door In Door Trim Catalog Number Surf...

Page 360: ...part or Branch Device When selecting you need to know the following Panelboard type Amperage System voltage Available short circuit rating Number of poles available Size and number of wires per phase X space required Step 2 Refer to the 5P panelboard layout on Page 35 to verify the amount of X space available Step 3 Create a 5P breaker unit catalog number by following the instructions on Page 36 o...

Page 361: ...C Blank Wireway 2 Pole EHD FD FDB HFD FDC ED EDH EDC 2 Pole EHD FD FDB HFD FDC ED EDH EDC Blank Wireway 2 or 3 Pole HLD LDC LD 800A MDL HMDL Main or Branch 800A ND HND NDC Main or Branch 1200A ND HND NDC Main or Branch Main Lug or Branch Lug Unit 600A 2 600 kcmil 800A 3 800 kcmil 1200A 4 750 kcmil 2X 3X 2X 2X 3X 4X 3X 3X 6X 6X 6X 7X 2X 3X 2X 2X 3X 4X 6X 6X 6X 7X 10 254 0 48 1219 2 10 254 0 10 254 ...

Page 362: ...s 44 and 45 on Page 37 Table 43 Catalog Numbering System 5P Dual Breakers with Adapters Any two F Frame breakers listed may be mounted on the same 2X or 3X dual breaker adapter Dual breaker adapters may be used in single or double bus panels Dual breaker adapters can NOT be mounted across from another adapter in a double bus panel See Table 46 on Page 37 5P FD 3 0060 M S B Panelboard Mounting T Tw...

Page 363: ...Vac 480 Vac 600 Vac 250 Vdc ED EDH EDC EHD EHD FD FD FD HFD HFD HFD FDC FDC FDC 100 225 100 225 100 225 15 60 70 100 15 60 70 100 110 225 15 60 70 100 110 225 15 60 70 100 110 225 65 100 200 18 18 65 65 65 100 100 100 200 200 200 14 14 25 25 25 65 65 65 100 100 100 18 18 18 25 25 25 35 35 35 10 10 10 10 10 22 22 22 22 22 22 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X 3X JD JDB JD JDB HJD HJD JDC JDC 70...

Page 364: ...ugh Feed Lugs Description Ampere Rating Wire Size Range X Space Required Catalog Number Single Bus Chassis Mounting Ampere Lug Unit Ampere Lug Unit Ampere Lug Unit 400 600 800 1 1 0 500 or 2 1 0 250 kcmil 2 1 0 500 kcmil 2 2 500 or 3 2 400 kcmil 8X 8X 8X 5PLUG3400SC 5PLUG3600SC 5PLUG3800SC Double Bus Chassis Mounting 1200 Ampere Lug Unit 600 1200 4 4 750 kcmil 7X 5PLUG31200TC 5PLUG3800SC 5PLUG3120...

Page 365: ...pper 5PN800A 5PN800C 4 250 500 kcmil 1200 Amperes Aluminum Copper 4 250 500 kcmil 1200 Amperes Copper 5PN1200A 5PN1200C Description Catalog Number 1 1 0 750 kcmil or 2 1 0 300 kcmil Aluminum Copper 2 250 500 kcmil Aluminum Copper 3 3 0 750 kcmil Aluminum Copper 4 3 0 750 kcmil Aluminum Copper 5PNL400 5PNL600 5PNL800 5PNL1200 Ground Bar Type 1200 Amperes Aluminum Copper 1200 Amperes Copper 5PG1200A...

Page 366: ...chassis Chassis X Factor Catalog Number Back Box Trim Trim Door Kit Single Bus Chassis 30 00 Inch 762 0 mm Wide Box 24X 32X 40X 5PB2430G 5PB3230G 5PB4030G 5PT2430S 5PT3230S 5PT4030S 5PD24S 5PD32S 5PD40S Double Bus Chassis 48 00 Inch 1219 2 mm Wide Box 24X 32X 40X 5PB2448G 5PB3248G 5PB4048G 5PT2448S 5PT3248S 5PT4048S 5PD24T 5PD32T 5PD40T Vertical X Increment Catalog Number Single Bus Chassis Double...

Page 367: ...alog Number Box Surface Trim Standard Surface Trim Door In Door Incoming Location Top Fed 69 00 1752 6 78 00 1981 2 81 00 2057 4 90 00 2286 0 YSC969 YSC978 YSC981 YSC990 LTC969S LTC978S LTC981S LTC990S LTCD969S LTCD978S LTCD981S LTCD990S Incoming Location Bottom Fed 69 00 1752 6 78 00 1981 2 81 00 2057 4 90 00 2286 0 YSC969 YSC978 YSC981 YSC990 LTC969SB LTC978SB LTC981SB LTC990SB LTCD969SB LTCD978...

Page 368: ...plete description of the part along with the data on the panelboard nameplate Should you experience difficulty in determining what replacement parts are needed contact your local Satellite Plant Manager who can provide help to Identify and recommend replacement parts Remove damaged parts and instruct you in how to install replacement parts Verify the correct connector kits which should be ordered ...

Page 369: ...RP01400001E For more information visit www eatonelectrical com Renewal Parts Effective February 2009 Page 43 Current Cutler Hammer Panelboards This page intentionally left blank ...

Page 370: ...ent Cutler Hammer Panelboards 2009 Eaton Corporation All Rights Reserved Printed in USA Publication No RP01400001E Z8339 February 2009 Eaton Electrical 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www eatonelectrical com ...

Page 371: ...Drawings ...

Page 372: ......

Page 373: ...AB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 Blank Cover 4 inches Main Breaker 225A EDB3225 Vert Mtd General Information Section 1 of 1 Service Voltage 208Y 120V 3Ph 4W Enclosure Type 1 Bus Rating Type 225A Copper Neutral Rating 225A Ground Bar Std Bolted Copper Cu cable only S...

Page 374: ......

Page 375: ...AB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB1020 BAB3030H BAB2020 BAB3060H Blank Cover 4 inches Main Breaker 225A EDB3225 Vert Mtd General Information Section 1 of 1 Service Voltage 208Y 120V 3Ph 4W Enclosure Type 1 Bus Rating Type 225A Copper Neutral Rating 225A Ground Bar Std Bolted Copper Cu cable only S C Rating 10k A I C Fully Rated Main Device Ty...

Page 376: ......

Page 377: ...r Std Bolted Copper Cu cable only S C Rating 10k A I C Fully Rated Main Device Type Main Breaker Bottom Cable Entry Main Terminals Mechanical 1 14 4 0 Cu Al Neutral Terminals Mechanical 1 6 300 kcmil Cu Al Box Catalog No EZB2048R Trim EZ Trim Door in Door Concealed Hardware EZT2048S Surface Mounted Box Dimensions 48 1219 2mm H x 20 508 0mm W x 5 75 146 0mm D Min Gutter Size Top 5 5 139 7mm Bottom ...

Page 378: ......

Page 379: ...C Rating 10k A I C Fully Rated Main Device Type Main Breaker Top Cable Entry Main Terminals Mechanical 1 14 1 0 Cu Al Neutral Terminals Mechanical 1 14 1 0 Cu Al Box Catalog No EZB2036R Trim EZ Trim Door in Door Concealed Hardware EZT2036F Flush Mounted Box Dimensions 36 914 4mm H x 20 508 0mm W x 5 75 146 0mm D Min Gutter Size Top 5 5 139 7mm Bottom 5 5 139 7mm Left 6 0 152 4mm Right 6 0 152 4mm ...

Page 380: ......

Page 381: ...00A Copper Neutral Rating 100A Ground Bar Std Bolted Copper Cu cable only S C Rating 10k A I C Fully Rated Main Device Type Main Lugs Only Top Cable Entry Main Terminals Mechanical 1 14 1 0 Cu Al Neutral Terminals Mechanical 1 14 1 0 Cu Al Box Catalog No EZB2036R Trim EZ Trim Door in Door Concealed Hardware EZT2036S Surface Mounted Box Dimensions 36 914 4mm H x 20 508 0mm W x 5 75 146 0mm D Min Gu...

Page 382: ......

Page 383: ...OV PROV PROV PROV PROV PROV PROV Blank Cover 2 inches Neutral Main Lugs Only 250A General Information Section 1 of 1 Service Voltage 480Y 277V 3Ph 4W Enclosure Type 1 Bus Rating Type 250A Copper Neutral Rating 250A Ground Bar Std Bolted Copper Cu cable only S C Rating 35k A I C Fully Rated Main Device Type Main Lugs Only Bottom Cable Entry Main Terminals Mechanical 1 6 350 kcmil Cu Al Neutral Term...

Page 384: ......

Page 385: ...B Neutral Main Lugs Only 400A General Information Section 1 of 1 Service Voltage 480Y 277V 3Ph 4W Enclosure Type 1 Bus Rating Type 400A Copper Neutral Rating 400A Ground Bar Std Bolted Copper Cu cable only S C Rating 35k A I C Fully Rated Main Device Type Main Lugs Only Bottom Cable Entry Main Terminals Mechanical 2 4 0 500 kcmil Cu Al Neutral Terminals Mechanical 2 4 0 500 kcmil Cu Al Box Catalog...

Page 386: ......

Page 387: ...TAB 3 Dry Type Transformers ...

Page 388: ......

Page 389: ... Centers GO SPX0361126 SPX0370245 Dry Type Transformers Table of Contents Section DESCRIPTION 2008 Eaton Corporation All Rights Reserved Instruction Data Instruction Manual for DT Transformer Drawings Item 003 TLP1 ...

Page 390: ......

Page 391: ...Instruction Data ...

Page 392: ......

Page 393: ...imitation of Liabilty 7 Figures 1 Typical Ventilated Transformer 3 2 Typical Encapsulated Transformer 3 Tables 1 NEMA Average Sound Level 4 CONTENIDO Instructions for Installation Operation and Maintenance of Dry Type Distribution Transformers CONTENTS Descripción Sección 1 Introducción 2 Sección 2 Arrivo 2 Sección 3 Izado y manejo 2 Sección 4 Almacenaje previo a conexión 4 Sección 5 Localización ...

Page 394: ...its lifting brackets OR Lift the unit with a fork lift when a pallet is provided For further information see Figure 2 on Page 3 ADVERTENCIA SIEMPRE DESENERGICE ESTE EQUIPO ANTES DE TRABAJAR EN ÉL EL NO HACERLO PUEDE CAUSAR LESIONES PERSONALES SERIAS MUERTE O DAÑOS A LA PROPIEDAD 1 INTRODUCCION Los transformadores deben ser instalados y mantenidos por personal calificado y conocedor de prácticas de...

Page 395: ... colocar los tapones después de trasladar la unidad Para aplicaciones en intemperie NEMA 3R se requieren tolvas para proteger las aperturas Soportes del nucleo bobina Tornillo de tierra Cojines para ruido 4 Inserte el montacargas por debajo de la tarima para levantar y depositar Para unidades de 500 kVA y mayores sólo se debe usar el montacargas Orificios de montaje 4 Tarima Para uso en exteriores...

Page 396: ...s only 4 ALMACENAJE PREVIO A CONEXION Mantenga los transformadores en su empaque original en interiores secos limpios y a temperatura estable 5 LOCALIZACION Y MONTAJE Transformadores de Diseño Ventilado y Encapsulado Coloque el transformador donde pueda ser inspeccionado y tener acceso a él en cualquier momento Instale la unidad de acuerdo a lo provisto en el artículo 450 del N E C Código Nacional...

Page 397: ...s de distribución tipo seco son diseñados para cumplir con los niveles de sonido establecidos por NEMA norma ST 20 Aún así para minimizar la transmisión potencial de sonido y su reflexión siga estas instrucciones 1 Monte el transformador alejado de esquinas paredes y techos En caso contrario use materiales absorbentes de sonido en las paredes 2 Use tubo conduit flexible para hacer las conexiones a...

Page 398: ...to repairs All warranty repairs must be made or approved by the manufacturer No intente realizar conexiones no mostradas en la placa de datos No intente modificaciones o cambio de derivaciones taps con el transformador energizado Este transformador tipo seco fué construído y probado de acuerdo a normas aplicables A N S I American National Standards Institute E U A Las siguientes instrucciones de o...

Page 399: ...lied including warranties of merchantability El transformador tipo seco prácticamente no necesita mantenimiento aún así acostumbre revisarlo de la manera siguiente Desenergice el transformador Busque polvo y suciedad acumulados en terminales y respiraderos De ser necesario remueva con aspiradora cepillando o soplando aire seco Se debe tener cuidado especial al soplar aire seco para prevenir posibl...

Page 400: ...dditional expenses in the use of existing power facilities or claims against the user by its customers resulting from the use of the information recommendations descriptions and safety notations contained herein adecuación a un propósito particular mas que aquellas estipuladas en un contrato existente entre las partes Tal contrato establece toda la obligación del vendedor El contenido de este inst...

Page 401: ...Drawings ...

Page 402: ......

Page 403: ...ION DWG SIZE A Eaton Corporation Pittsburgh PA JOB NAME Banner Health Centers DESIGNATION TLP1 TLP2 TLP3 TYPE V48M28F75EE DRAWING TYPE Final G O SPX0361126 ITEM 003 SHEET 1 OF 1 Style Number kVA Rating K Factor NEMA TP 1 Primary Voltage Secondary Voltage Taps Temperature Rise Winding Material Frequency Hz Sound Level dB Average Impedance Weight lbs Accessories Included Lug Kit V48M28F75EE 75 1 Y 4...

Page 404: ......

Page 405: ...TAB 4 Molded Case Circuit Breakers ...

Page 406: ......

Page 407: ...Health Centers GO SPX0361126 SPX0370245 Molded Case Circuit Breakers Table of Contents Section DESCRIPTION 2008 Eaton Corporation All Rights Reserved Instruction Data F FRAME BREAKER INSTALLATION INSTRUCTIONS ...

Page 408: ......

Page 409: ...Instruction Data ...

Page 410: ......

Page 411: ...nual Operation 4 Inspection and Field Testing 4 HFDDC 4 Effective January 2011 Supersedes IL 29C101G Dated 11 03 Instruction Leaflet IL 29C101H Installation Instructions for EHD EDB EDS ED EDH EDC FDB FD HFD FDC HFDDC Circuit Breakers and Molded Case Switches ...

Page 412: ... or barriers when supplied To install the circuit breaker perform the following steps Note N The F Frame circuit breakers are factory sealed UL489 requires that internal accessories be installed at the factory Where local codes and stan dards permit and UL listing is not required internal accessories can be field installed Accessory installation should be done before the circuit breaker is mounted...

Page 413: ...ves between terminals 2 8 After the circuit breaker is installed check all mounting hard ware and terminal connecting hardware for correct torque loading Torque values for line load terminals are given in Tables 1 2 and 3 and on the circuit breaker nameplate Note N See Section 5 for additional details for HFDDC Table 1 Terminal Types Terminal Catalog Number Terminal Body Material Screw Head Type A...

Page 414: ...EnSurEDnODVOLTagEDiSDPrESEnT DThEDVOLTagESDinD EnErgiZEDDEquiPMEnTDcanDDcauSEDinJurYDOrDDEaTh D DcauTiOn MaKEDSurEDThaTDcLEaningDagEnTSDOrDSOLVEnTSDuSEDDTODcLEanD ThEDcircuiTDBrEaKErDarEDSuiTaBLEDFOrDThEDJOB DSOMEDDcOMMErciaLD cLEaningDagEnTSDWiLLDDaMagEDThEDnaMEDPLaTESDOrDMOLDEDD ParTS 4 1 Remove dust dirt soot grease or moisture from the surface of the circuit breaker using a lint free dry cloth...

Page 415: ...r Source Grounded or Ungrounded Systems Figure 6 Load Isolated from Power Source Grounded or Ungrounded Systems If System Voltage Exceeds 300 Vdc then Ungrounded Systems Only Power Load Power Load Breaker Breaker 3 Pole 3 Pole Load Connected to Power Source Grounded or Ungrounded Systems Fig 5 1 Figure 7 Load Connected to Power Source Grounded or Ungrounded Systems Figure 8 Load Isolated from Powe...

Page 416: ...s published solely for information purposes and should not be considered all inclusive If further information is required you should consult an authorized Eaton sales representative The sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between the parties This literature is not intended ...

Page 417: ...TAB 5 Safety Switches ...

Page 418: ......

Page 419: ...ll Rights Reserved Instruction Data NEMA Standards Publication KS3 2010 Switches Spare Parts SAFETY SWITCH RENEWAL PARTS DATA Drawings Item 001 30 2 480 N1 Item 002 30 2 480 N1 Item 003 30 2 480 N1 Item 004 30 2 480 N1 Item 009 RTU 1 Item 011 TLP3 Second Item 013 SAF 1 Item 015 CU 3 Item 017 RAF 1 Item 019 AC 1 Item 021 DWH 1 ...

Page 420: ......

Page 421: ...Instruction Data ...

Page 422: ......

Page 423: ...NEMA KS 3 GUIDELINES FOR INSPECTION AND PREVENTIVE MAINTENANCE OF SWITCHES USED IN COMMERCIAL AND INDUSTRIAL APPLICATIONS ...

Page 424: ......

Page 425: ...urers Association 1300 North 17th Street Suite 1752 Rosslyn Virginia 22209 www nema org Copyright 2010 by the National Electrical Manufacturers Association All rights including translation into other languages reserved under the Universal Copyright Convention the Berne Convention for the Protection of Literary and Artistic Works and the International and Pan American Copyright Conventions ...

Page 426: ...akes no guaranty or warranty expressed or implied as to the accuracy or completeness of any information published herein and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs NEMA does not undertake to guarantee the performance of any individual manufacturer or seller s products or services by virtue of this standard or guid...

Page 427: ...General 9 5 2 Environmental Evaluation 9 5 3 Fuse Provisions 10 5 4 Wire Connectors 10 5 5 Reinstallation Procedure 10 SECTION 6 TEST PROCEDURES 11 6 1 General 11 6 2 Mechanical Operation Test 11 6 3 Insulation Resistance Test 12 6 4 Individual Pole Resistance Test Millivolt Drop 13 SECTION 7 ACCESSORY DEVICE TEST PROCEDURES 17 7 1 General 17 7 2 Shunt Trip Release Tests 17 7 3 Electrical Operator...

Page 428: ...nology Proposed or recommended revisions should be submitted to Vice President Technical Services National Electrical Manufacturers Association 1300 North 17th Street Rosslyn Virginia 22209 This Standards Publication was developed by the Switches Voting Classification of the National Electrical Manufacturers Association Approval of this standard does not necessarily imply that all voting classific...

Page 429: ...ults should receive a thorough inspection and be replaced if necessary With respect to environmental effects switches are sometimes exposed to high ambient temperatures high humidity and other ambient conditions that are hostile to long term performance For example industries may have corrosive environments or could be associated with dusty environments that could affect operating parts It is not ...

Page 430: ...ear its interrupting rating the condition of any protective device should be checked prior to circuit re energization Switches that have experienced multiple high short circuit current faults as evidenced by conditions at the source of the faults should receive a thorough inspection per the guidelines of NEMA KS 3 This document should also be used for recommended periodic preventive maintenance Co...

Page 431: ...ny tests including those of a destructive nature as defined in KS 1 are performed on representative samples of switches by the manufacturer as part of a routine program of factory inspection The KS 3 Standards Publication is not intended nor is it adequate to verify proper electrical performance of a switch that has been disassembled modified rebuilt refurbished or handled in any manner not intend...

Page 432: ...ent Switches 600 Volts Maximum NEMA KS 2 Distribution Equipment Switch Application and Maintenance Guide A User s Reference NEMA 250 Enclosures for Electrical Equipment 1000 Volts Maximum Underwriters Laboratories Inc 333 Pfingsten Road Northbrook IL 60062 UL 98 Enclosed and Dead Front Switches UL 977 Fused Power Circuit Devices UL 1429 Pullout Switches Copyright 2010 by the National Electrical Ma...

Page 433: ... else to touch the switch or the test leads when voltage is applied Strict adherence to the safety procedures recommended by the manufacturers of the test equipment is required 2 2 Safety Procedure In all the following clauses where removal of the enclosure cover is necessary the following safety steps must be taken in the sequence shown 2 2 1 Operate the switch to the OFF position Turn OFF all po...

Page 434: ...KS 3 2010 Page 4 2 3 2 If it is necessary to replace the switch make sure the new switch is properly rated for the application Copyright 2010 by the National Electrical Manufacturers Association ...

Page 435: ...aintenance and testing These clauses may be applied independently or in combination to establish such a program For additional assistance consult the manufacturer s published instructions or NFPA 70B 3 3 For Information Regarding Switch Performance and Application For information regarding switch performance and application refer to NEMA Standards Publications KS 1 and KS 2 respectively 3 4 Water ...

Page 436: ... 3 2 1 After being properly isolated verify that the switch has been properly applied within its marked ratings If the switch has not been applied within its ratings it should be replaced with a switch suitable for the application 4 3 2 2 Examine the switch surfaces for the presence of dust dirt soot grease or moisture If such contamination is found the surfaces should be cleaned Refer to 5 2 2 1 ...

Page 437: ... Section 5 Figure 1 Pitting Figure 2 Heat Damage 4 3 2 5 Examine the switch for evidence of a high short circuit closing operation Any of the following observations will warrant performing the Section 6 Test Procedures or the replacement of the switch In some cases switch interior renewal parts can be obtained from the manufacturer to bring the assembly back to a serviceable condition Copyright 20...

Page 438: ...the enclosure interior adjacent to the contact air gap or arc chute exhaust Enclosure shape distortion caused by excessive internal pressure Contacts not fully engaging or closing Rough mechanism operation 4 3 2 6 Reinstallation Procedure For reinstallation or replacement of the switch and or accessories follow the installation safety procedures given in 2 3 in conjunction with any installation in...

Page 439: ... cloth brush or vacuum cleaner Avoid blowing material into the switch or into surrounding equipment CAUTION Commercial cleaners and lubricants may attack and damage the plastic insulating materials of the switch Therefore such cleaners should not be used Only the methods described in 5 2 2 1 should be used Follow manufacturer s recommendations for the use of grease Steps should be taken to elimina...

Page 440: ...ence of overheating the switch and fuses should be replaced 5 3 3 If there is no evidence of overheating or looseness do not disturb or tighten the connections 5 4 Wire Connectors 5 4 1 If conductors are removed from the wiring connectors the following steps should be performed 5 4 1 1 Examine wire connectors If the wire connectors appear to be in good condition they may be reused If the connector...

Page 441: ...icating device verify that all switch contacts are open when the handle is in the OFF position and closed when the handle is in the ON position 6 2 3 3 For switches that are provided with mechanical trip provisions generally indicated by a test button operate the tripping means according to the manufacturer s instructions With the switch in the tripped position verify that the contacts are open us...

Page 442: ...hould also be noted that more in depth information can be obtained when 1000 volt testers are used since they are more likely to detect deteriorated insulation systems See Figure 3 Figure 3 Typical Insulation Resistance Test Set Up 6 3 3 Procedure WARNING Follow all safety procedures described in Section 2 CAUTION If applied incorrectly the voltages utilized in the insulation resistance test may d...

Page 443: ...h measurement If any reading is less than one megohm the switch should be replaced or the manufacturer should be consulted before restoring the switch to service Any reading less than one megohm may indicate contaminated unsound or cracked insulating material 6 3 6 Reinstall Switch If applicable reinstall the switch following the manufacturer s instructions Also refer to 5 4 for information on rei...

Page 444: ...KS 3 2010 Page 14 Figure 4 Individual Pole Resistance Test Set Up Figure 5 Fused Switch Individual Pole Resistance Test Set Up Copyright 2010 by the National Electrical Manufacturers Association ...

Page 445: ...supplying the rated current of the switch For switch rated higher than 500 amperes the power supply should be capable of delivering no less than 500 amperes 6 4 2 2 If the above equipment is not available for field tests a Digital Low Resistance Ohmmeter DLRO or 4 point tester capable of 10 to 100 amperes dc may be used NOTE Use of a multimeter or low current ohmmeter in place of the power supply ...

Page 446: ...ough 6 4 4 1 3 for each of the remaining poles of the switch 6 4 5 Results Test results will vary according to the switch ampere rating and manufacturer The manufacturer should be consulted to determine the maximum allowable voltage drop If the average test values of any pole of the switch exceed the maximum allowable drop the switch may have reached the end of life and additional tests may have t...

Page 447: ...rify that the shunt trip release device Figure 7 will trip the switch when energized 7 2 2 Equipment This test requires a power supply capable of maintaining the rated voltage 7 2 3 Procedure WARNING Follow all safety procedures described in Section 2 CAUTION Switches and accessory devices can be damaged if power is applied to the wrong terminals The specific lead wires or terminals for each acces...

Page 448: ...r leads and reconnect the control circuit wires to the shunt trip release device terminals or leads If an under voltage trip release device was connected during the test turn off the test power supply disconnect the test power supply wires and reconnect the control circuit wires to the under voltage release device 7 2 4 Results The switch should open when the power supply to the shunt trip release...

Page 449: ... Connect the test power supply leads to the terminals of the electrical operator marked common and open or off 7 3 3 6 With the switch in the ON position turn on the test power supply The switch contacts should open 7 3 3 7 When the test is completed turn off the test power supply disconnect it from the electrical operator terminals and reconnect the control circuit wires to the electrical operato...

Page 450: ...ary switch es 7 4 3 2 Starting with the main switch in the OFF position use an ohmmeter or continuity tester connected to the terminals or leads of each auxiliary switch to verify that its contact position open or closed is in agreement with the wiring diagram provided by the manufacturer 7 4 3 3 Connect the ohmmeter or low voltage continuity tester to the terminals or leads of one auxiliary switc...

Page 451: ...the main switch is operated from the OFF to ON or ON to OFF positions If the auxiliary switches do not perform correctly check the connections and repeat the test If performance is still incorrect the auxiliary switches should be replaced or if the auxiliary switch is not replaceable replace the complete switch 7 4 5 Reinstallation Procedure For reinstallation or replacement of the switch and or a...

Page 452: ......

Page 453: ...Spare Parts ...

Page 454: ......

Page 455: ...Description Page Safety Switch Renewal Parts DG224NGK to DH225NRK 2 DH225NWK to DH321NCK 3 DH321NDK to DH325FPK 4 DH325FRK to DH361NDK 10 5 DH361NDKLW to DH362NWKX 6 DH362UCK to DH363UGK2 7 DH363URK to DH365NPKLW 8 DH365NRK to DH425FGK 9 DH426FGK to DT224URK N 10 DT224URK NPS to DT363FWK 11 DT363NWK to DT663URK 12 ...

Page 456: ... 7758 34 70 7758 34 70 7758 34 70 7813 70 7813 70 7813 70 7813 2 70 7813 2 70 7813 2 DH221NDK5 DH221NGK DH221NGK5 Switching Base Switching Base Switching Base 70 7758 16 70 7758 16 70 7758 16 Fuse Base Fuse Base Fuse Base 70 7758 29 70 7758 29 70 7758 29 70 7758 34 70 7758 34 70 7758 34 70 7813 70 7813 70 7813 70 7813 2 70 7813 2 70 7813 2 DH221NRK DH221NWK DH221NWKX Switching Base Switching Base ...

Page 457: ...70 7813 2 DH263FGK DH263UDK DH263UGK Switching Base Switching Base Switching Base 70 7758 9 70 7758 11 70 7758 11 Fuse Base 70 7758 25 70 7758 35 70 7758 35 70 7758 35 70 7813 70 7813 70 7813 70 7813 2 70 7813 2 70 7813 2 DH264FDK DH264FGK DH264FWK Fuse Base Fuse Base Fuse Base 70 7759 5 70 8266 4 70 7759 5 70 7759 11 70 7759 11 70 7759 11 70 7833 4 70 7833 4 70 7833 4 70 7833 2 70 7833 2 70 7833 ...

Page 458: ...0 7758 35 70 7813 70 7813 70 7813 70 7813 2 70 7813 2 70 7813 2 DH323FRK DH323NCK DH323NDK Switching Base Switching Base Switching Base 70 7758 3 70 7758 3 70 7758 3 Fuse Base Fuse Base Fuse Base 70 7758 21 70 7758 21 70 7758 21 70 7758 35 70 7758 35 70 7758 35 70 7813 70 7813 70 7813 2 70 7813 2 DH323NDKLW DH323NDKW DH323NGK Switching Base Switching Base Switching Base 70 7758 3 70 7758 3 70 7758...

Page 459: ... 2 DH327NRK DH328FGK DH328FRK Switch Interior Assembly Switch Interior Assembly Switch Interior Assembly 70 8065 4 70 8453 2 70 8453 2 Fuse Base Fuse Base Fuse Base 70 8065 7 70 8453 3 70 8453 3 70 8064 8 70 8453 4 70 8453 4 70 7833 6 70 7833 2 DH328NGK DH328NRK DH361FCK Switch Interior Assembly Switch Interior Assembly Switching Base 70 8453 2 70 8453 2 70 7758 12 Fuse Base Fuse Base Fuse Base 70...

Page 460: ... 2 70 7758 2 70 7997 2 Fuse Base Fuse Base Fuse Base 70 7758 20 70 7758 20 70 7997 7 70 7758 35 70 7758 35 70 7758 34 70 7813 70 7813 70 7813 70 7813 2 70 7813 2 70 7813 2 DH362FDK3 DH362FDK6 DH362FD3WRK Switching Base Switching Base Switching Base 70 7997 2 70 7997 2 70 7758 2 Fuse Base Fuse Base Fuse Base 70 7997 7 70 7997 7 70 7758 20 70 7758 34 70 7758 34 70 7758 35 70 7813 70 7813 70 7813 70 ...

Page 461: ...tching Base Switching Base 70 7758 3 70 7758 3 70 7758 3 Fuse Base Fuse Base Fuse Base 70 7758 21 70 7758 21 70 7758 21 70 7758 35 70 7758 35 70 7758 35 70 7813 70 7813 70 7813 70 7813 2 70 7813 2 70 7813 2 DH363FRK HRC DH363FRK6 DH363FWK Switching Base Switching Base Switching Base 70 7758 3 70 7758 3 70 7758 3 Fuse Base Fuse Base Fuse Base 70 7758 21 70 7758 21 70 7758 21 70 7758 35 70 7758 35 7...

Page 462: ... 70 7759 11 70 7759 11 70 7759 11 70 7833 4 70 8305 70 7833 3 70 7833 3 DH364UDK DH364UDK CP DH364UDK NP FP Switching Base Switching Base Switching Base 70 7759 2 70 7759 2 70 7759 2 Lower Base Connector Lower Base Connector Lower Base Connector 70 7759 6 70 7759 6 70 7759 6 70 7759 11 70 7759 11 70 7759 11 70 7833 4 70 7833 4 70 7833 4 70 7833 2 70 7833 2 70 7833 2 DH364UDK 10 DH364UDKW DH364UDK2...

Page 463: ...mbly Switch Interior Assembly 70 8064 2 70 8064 2 70 8064 2 70 8064 8 70 8064 8 70 8064 8 70 7833 6 70 7833 6 70 7833 6 70 7833 2 70 7833 2 70 7833 2 DH366UGK DH366UPK DH366URK Switch Interior Assembly Switch Interior Assembly Switch Interior Assembly 70 8064 2 70 8064 2 70 8064 2 70 8064 8 70 8064 8 70 8064 8 70 7833 6 70 7833 6 70 7833 6 70 7833 2 70 7833 2 70 7833 2 DH366UWK DH366UWKW DH367FDK ...

Page 464: ...DH661UDK3 Switching Base Switching Base Switching Base 70 7758 13 70 7758 13 70 7758 13 70 7758 34 70 7758 34 70 7758 34 70 7813 70 7813 70 7813 70 7813 2 70 7813 2 70 7813 2 DH661UWK DH661UWK2 DH661UWK3 Switching Base Switching Base Switching Base 70 7758 5 70 7758 5 70 7758 5 70 7758 35 70 7758 35 70 7758 35 70 7813 70 7813 70 7813 70 7813 3 70 7813 3 70 7813 3 DH662FDK DH662UDK DH662UWK Switchi...

Page 465: ...5 70 7758 35 DT323UGK DT323URK DT324FGK Switching Base Switching Base Switching Base 70 7758 5 70 7758 5 70 8058 Fuse Base 70 8060 70 7759 11 DT324FRK DT324FWK DT324NWK Switching Base Switching Base Switching Base 70 8058 70 8058 70 8058 Fuse Base Fuse Base Fuse Base 70 8060 70 8060 70 8060 70 7759 11 70 7759 11 70 7759 11 DT324UGK DT324URK DT325FGK Switching Base Switching Base Switch Base Assemb...

Page 466: ...33 7 70 7833 7 DT366UGK N DT366URK DT366UWK Switch Base Assembly Switch Base Assembly Switch Base Assembly 70 8083 5 70 8083 5 70 8083 5 Switch Base Assembly Switch Base Assembly Switch Base Assembly 70 8083 6 70 8083 6 70 8083 6 70 7833 7 70 7833 7 70 7833 7 DT367UGK DT367UGK N DT367URK Switch Base Assembly Switch Base Assembly Switch Base Assembly 70 8083 9 70 8083 9 70 8083 9 Switch Base Assemb...

Page 467: ...Drawings ...

Page 468: ......

Page 469: ...inal G O SPX0370245 ITEM 001 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 2 Pole Amperage 30 Protection Fusible with No Neutral Enclosure Type NEMA 1 Special Paint ANSI 61 Gray Standard Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Trapped Key Interlock None Fu...

Page 470: ......

Page 471: ...Item 001 Cat DH261FGK ...

Page 472: ......

Page 473: ...inal G O SPX0370245 ITEM 002 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 2 Pole Amperage 30 Protection Fusible with No Neutral Enclosure Type NEMA 1 Special Paint ANSI 61 Gray Standard Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Trapped Key Interlock None Fu...

Page 474: ......

Page 475: ...Item 002 Cat DH261FGK ...

Page 476: ......

Page 477: ...inal G O SPX0370245 ITEM 003 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 2 Pole Amperage 30 Protection Fusible with No Neutral Enclosure Type NEMA 1 Special Paint ANSI 61 Gray Standard Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Trapped Key Interlock None Fu...

Page 478: ......

Page 479: ...Item 003 Cat DH261FGK ...

Page 480: ......

Page 481: ...inal G O SPX0370245 ITEM 004 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 2 Pole Amperage 30 Protection Fusible with No Neutral Enclosure Type NEMA 1 Special Paint ANSI 61 Gray Standard Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Trapped Key Interlock None Fu...

Page 482: ......

Page 483: ...Item 004 Cat DH261FGK ...

Page 484: ......

Page 485: ...NG TYPE Final G O SPX0361126 ITEM 009 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 3 Pole Amperage 200 Protection Fusible with No Neutral Enclosure Type NEMA 3R Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Fuse Pullers N Control Pole N Ground Lugs N 316 Stainl...

Page 486: ......

Page 487: ...Item 09 Cat DH364NRK ...

Page 488: ......

Page 489: ...RAWING TYPE Final G O SPX0361126 ITEM 011 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 240 VAC Switch Type Single Throw Heavy Duty Poles Blades 3 Pole Amperage 200 Protection Fusible with Neutral Enclosure Type NEMA 1 Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Fuse Pullers N Control Pole N Ground Lugs N 316 Stainless...

Page 490: ......

Page 491: ...Item 011 Cat DH324NGK ...

Page 492: ......

Page 493: ...ING TYPE Final G O SPX0361126 ITEM 013 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 3 Pole Amperage 60 Protection Fusible with No Neutral Enclosure Type NEMA 3R Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Fuse Pullers N Control Pole N Ground Lugs N 316 Stainl...

Page 494: ......

Page 495: ...Item 013 Cat DH362FRK ...

Page 496: ......

Page 497: ...NG TYPE Final G O SPX0361126 ITEM 015 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 240 VAC Switch Type Single Throw Heavy Duty Poles Blades 3 Pole Amperage 30 Protection Fusible with Neutral Enclosure Type NEMA 3R Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Fuse Pullers N Control Pole N Ground Lugs N 316 Stainless N S...

Page 498: ......

Page 499: ...Item 015 Cat DH321NRK ...

Page 500: ......

Page 501: ...WING TYPE Final G O SPX0361126 ITEM 017 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 3 Pole Amperage 60 Protection Fusible with No Neutral Enclosure Type NEMA 3R Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Fuse Pullers N Control Pole N Ground Lugs N 316 Stain...

Page 502: ......

Page 503: ...Item 017 Cat DH362FRK ...

Page 504: ......

Page 505: ...WING TYPE Final G O SPX0361126 ITEM 019 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 240 VAC Switch Type Single Throw Heavy Duty Poles Blades 2 Pole Amperage 30 Protection Fusible with Neutral Enclosure Type NEMA 1 Fuse Clips Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Fuse Pullers N Control Pole N Ground Lugs N 316 Stainless N ...

Page 506: ......

Page 507: ...Itm 019 Cat DH221NGK ...

Page 508: ......

Page 509: ... TYPE Final G O SPX0361126 ITEM 021 SHEET 1 OF 2 Safety Switch General Information Global Specifications System Voltage 600 VAC DC Switch Type Single Throw Heavy Duty Poles Blades 3 Pole Amperage 30 Protection Non Fusible with No Neutral Enclosure Type NEMA 1 Special Paint ANSI 61 Gray Standard Switch Lugs Standard Fungus Proof Treatment N Lock On Provision N Trapped Key Interlock None Fuse Puller...

Page 510: ......

Page 511: ...Item 021 Cat DH361UGK ...

Page 512: ......

Page 513: ...TAB 6 Enclosed Control NEMA ...

Page 514: ......

Page 515: ...EMA Table of Contents Section DESCRIPTION 2008 Eaton Corporation All Rights Reserved Instruction Data NEMA CONTACTORS STARTERS FREEDOM INSTRUCTIONS FOR THE MAINTENANCE OF INDUSTRIAL CONTROLLERS ECL FREEDOM ECN16 24 COMBO STARTER Drawings Item 004 RAL 1 Item 005 EF 1 ...

Page 516: ......

Page 517: ...Instruction Data ...

Page 518: ......

Page 519: ...5 features a quick change coil assembly which makes coil removal and replacement fast and simple Coil terminals are located on top for easy accessibility The Size 00 and 0 contactor magnet coils have three terminals permitting either top or diagonal wiring European or U S style starters can be replaced without changing wiring layout The NEMA Sizes 6 8 features a special DC feeder group for coil fe...

Page 520: ...s Each with 1 NO 1 NC Mounting Supplied with steel mounting plate as standard DESIGN CHARACTERISTICS Continued Auxiliary Contacts Open type starters will accept up to 8 NO or NC auxiliary contacts 4 for Size 8 includes holding circuit interlock Enclosed contac tors and starters will accept up to 4 NO or NC auxil iary contacts up to Size 1 in NEMA 1 enclosures For larger sizes and other NEMA type e...

Page 521: ...f electrical shock Tamper proof overload relay adjustment locking covers snap over the top of overload relays to prevent accidental turning of trip or reset adjustments Consult the Industrial Control Catalog for information on the variety of covers available Visual trip indication is provided on all overload relays The indicator window is located on the lower right hand corner of the switch unit j...

Page 522: ...pace required Up to two additional contacts may be added to each side of a Size 00 starter On Sizes 0 2 the NO holding contact is located on the right side of the contactor Up to two additional contacts may be added to the left side On Sizes 3 5 the NO holding contact is a base contact on the right on Size 3 and on the left on Sizes 4 5 Up to 2 additional contacts can be mounted on the base interl...

Page 523: ...60 Hz source to the contac tor or starter coil The module may be directly attached to the coil terminals of any Freedom Series contactor or starter Size 00 2 It also has provisions for DIN rail mounting DC Magnet Coils Dc Magnet Coils are available either fac tory installed or as field conversion kits Transient Suppressor Kit Sizes 00 2 device connects across terminals on any 120 V 240 V or 480 V ...

Page 524: ...tection against rain sleet and damage from external ice formation 4X Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against corrosion windblown dust and rain splashing water hose directed water and damage form external ice formation 12 Enclosures are intended for indoor use primarily to provide a degree of protection agains circulating dust falling di...

Page 525: ...361 HMCP FDC Size 1 Class R J Fuse Mag Bkr HMCP Thrml Mag FDC 60 30 90 100 100 100 600 480 480 100 100 100 C361 HMCP FDC Size 2 Class R J Fuse Mag Bkr HMCP Thrml Mag FDC 100 50 150 100 100 100 600 480 480 100 100 100 C361 HMCP FDC Size 3 Class R J Fuse Mag Bkr HMCP Thrml Mag FDC 200 150 150 100 100 100 600 480 480 100 100 100 C361 HMCP FDC Size 4 Class R J Fuse Mag Bkr HMCP Thrml Mag JDC 400 150 2...

Page 526: ...9 8 500 kcmil Control Terminals Cu Only All 12 16 Stranded or 12 14 Solid Minimum per NEC Maximum Wire Size Sizes 00 0 8 and Sizes 1 2 2 Two compartment box lug Torque Requirements Line Load and Heaters in lbs NEMA Size AN16 56 Starters Line Lug Load Lug Heater Packs in lbs Torque in lbs Wire Range Torque in lbs Wire Range 00 7 20 9 0 15 20 9 1 20 35 40 45 50 14 10 8 6 4 3 9 9 9 9 2 40 45 50 14 8 ...

Page 527: ...4 5 24 48 120 240 18 9 0 3 3 1 7 400 400 450 440 67 67 65 64 0 22 0 11 0 05 0 02 5 3 5 2 5 4 4 9 25 25 28 26 53 49 56 49 14 16 19 21 2 400 2 400 2 400 2 400 2 2 2 2 6 106 214 340 430 8 25 4 09 2 57 2 03 775 775 775 775 N A N A N A N A 0 085 0 042 0 026 0 021 9 9 9 9 N A N A N A N A N A N A N A N A N A N A N A N A 2 400 2 400 2 400 2 400 5 5 5 5 7 106 214 340 430 13 92 6 89 4 34 3 43 1425 1425 1425...

Page 528: ...91 1 9 1891 2 9 1891 3 9 1891 4 9 1891 15 9 1891 13 9 1891 26 9 1891 16 9 1891 27 9 1891 18 9 1891 20 9 1891 14 9 1891 21 9 1891 8 Coil Volts and Hertz Size 6 Main Coil Feeder Group 120 60 or 110 50 240 60 or 220 50 480 60 or 440 50 600 60 or 550 50 218 60 or 200 50 277 60 or 254 50 415 60 or 380 50 52 60 or 48 50 110 50 60 120 50 60 208 50 60 220 50 60 240 50 60 380 50 60 415 50 60 440 50 60 480 ...

Page 529: ...r Size Volts Catalog Number 00 0 12 24 48 120 C335KD3R1 KD3T1 KD3W1 KD3A1 1 2 12 24 48 120 C335KD4R4 KD4T4 KD4W4 KD4A4 3 12 24 48 120 C335KD5R1 KD5T1 KD5W1 KD5A1 4 5 24 48 120 240 C335KA3T1 KA3W1 KA3A1 KA3B1 Contact Kits Contactor or Starter NEMA Size Part Numbers 2 Pole 3 Pole 1 2 3 4 5 6 7 8 9 6 65 6 65 7 6 43 6 44 6 45 2 5264C42G01 6 65 2 6 65 8 6 43 2 6 44 2 6 45 2 6 648 6 613 6 571 3 5264C42G...

Page 530: ... 13 740 34 50 876 30 00 762 3 52 89 5 4 44 113 4 44 113 5 94 151 7 25 184 7 76 197 9 90 251 12 64 321 15 00 381 12 94 329 2 00 51 2 00 51 3 00 76 6 00 152 6 00 152 3 10 79 13 25 337 13 75 337 30 75 781 6 07 154 6 63 168 7 63 194 10 81 275 8 50 216 16 00 406 18 00 457 21 25 540 16 75 425 8 00 203 4 90 124 5 5 80 147 5 5 80 147 5 0 54 13 7 0 54 13 7 0 54 13 7 2 2 4 5 4 7 11 23 36 75 120 210 315 SIZE...

Page 531: ... 113 5 94 151 7 25 184 7 76 197 9 90 251 12 70 322 14 70 373 12 94 329 3 50 89 5 25 133 5 5 25 133 5 7 00 178 13 50 343 13 50 343 18 00 457 12 75 324 14 13 359 30 75 781 6 87 174 5 5 75 146 6 75 171 5 10 81 275 8 50 216 16 00 406 18 00 457 21 25 540 16 75 425 41 00 1041 4 90 124 5 5 80 147 5 80 147 0 54 13 7 0 54 13 7 0 54 13 7 3 6 8 25 8 5 20 49 68 130 175 430 640 Includes cross wiring overhang S...

Page 532: ...h Control Power Transformers 00 2P 3P 4P 2 7 73 196 13 21 336 6 75 172 6 00 152 10 75 273 12 00 2P 3P 4P 5P with top adders 3 12 65 321 14 40 366 7 31 186 9 75 248 11 25 286 15 0 2P 3P 4P 5P 2 7 73 196 13 21 336 6 75 172 6 00 152 10 75 273 12 0 2P 3P 4P 5P with top adders 3 12 65 321 14 40 366 7 31 186 9 75 248 11 25 286 15 1 2P 3P 2 7 73 196 13 21 336 6 75 172 6 00 152 10 75 273 12 2 1 2P 3P with...

Page 533: ...with Control Power Transformers 0 2P 3P 4P 5 9 84 250 13 31 338 7 51 191 5 50 140 12 50 3 18 18 1 2P 3P 4P 5P 6 12 01 305 14 39 366 7 51 191 8 00 203 13 50 343 19 2 2P 3P 4P 5P 6 12 01 305 14 39 366 7 51 191 8 00 203 13 50 343 19 5 3 2P 3P 8 14 25 362 29 10 739 9 29 234 9 00 229 27 50 699 52 4 2P 3P 8 14 25 362 29 10 739 9 29 234 9 00 229 27 50 699 63 5 10 20 00 508 47 85 1215 11 36 289 14 50 368 ...

Page 534: ... 3 4 11 66 296 26 51 673 8 89 226 9 00 229 23 38 594 42 4 4 11 66 296 26 51 673 8 89 226 9 00 229 23 38 594 54 5 10 20 00 508 47 85 1215 11 36 289 14 50 368 46 25 1175 146 6 Consult Cutler Hammer for Availability 7 8 9 REVERSING STARTERS Without Control Power Transformers 00 2 7 73 196 13 21 336 6 75 172 6 00 152 10 75 273 8 0 2 7 73 196 13 21 336 6 75 172 6 00 152 10 75 273 8 0 with top adders 3 ...

Page 535: ... 0 6 12 01 305 14 39 366 7 51 191 8 00 203 13 50 343 18 1 6 12 01 305 14 39 366 7 51 191 8 00 203 13 50 343 19 2 6 12 01 305 14 39 366 7 51 191 8 00 203 13 50 343 20 3 8 14 25 362 29 10 739 9 29 234 9 00 229 27 50 699 53 4 8 14 25 362 29 10 739 9 29 234 9 00 229 27 50 699 67 4 9 25 50 648 29 10 739 9 31 237 20 00 508 27 50 699 67 5 10 20 00 508 47 85 1215 11 36 289 14 50 368 46 25 1175 157 6 Consu...

Page 536: ...WIRING DIAGRAMS NON REVERSING STARTERS NEMA Contactors Starters Freedom SIZE 00 SIZE 0 Technical Information Publication 8231 Page 18 February 2 1998 ...

Page 537: ...WIRING DIAGRAMS Continued NON REVERSING STARTERS Continued NEMA Contactors Starters Freedom SIZE 3 SIZES 1 2 Technical Information Publication 8231 Page 19 February 2 1998 ...

Page 538: ...WIRING DIAGRAMS Continued NON REVERSING STARTERS Continued NEMA Contactors Starters Freedom SIZE 5 SIZE 4 Technical Information Publication 8231 Page 20 February 2 1998 ...

Page 539: ...WIRING DIAGRAMS Continued NON REVERSING STARTERS Continued NEMA Contactors Starters Freedom SIZE 6 Technical Information Publication 8231 Page 21 February 2 1998 ...

Page 540: ...WIRING DIAGRAMS Continued NON REVERSING STARTERS Continued NEMA Contactors Starters Freedom Technical Information Publication 8231 Page 22 SIZE 7 February 2 1998 ...

Page 541: ...WIRING DIAGRAMS Continued NON REVERSING STARTERS Continued NEMA Contactors Starters Freedom Technical Information Publication 8231 Page 23 SIZE 8 SIZE 9 CONTROL CIRCUIT February 2 1998 ...

Page 542: ...WIRING DIAGRAMS Continued TYPICAL DC CONTROL WIRING DIAGRAM NEMA Contactors Starters Freedom Technical Information Publication 8231 Page 24 February 2 1998 ...

Page 543: ...NEMA Contactors Starters Freedom WIRING DIAGRAMS Continued REVERSING STARTERS Technical Information Publication 8231 Page 25 SIZES 1 2 SIZES 00 0 February 2 1998 ...

Page 544: ...NEMA Contactors Starters Freedom WIRING DIAGRAMS Continued REVERSING STARTERS Continued Technical Information Publication 8231 Page 26 SIZE 4 SIZE 3 February 2 1998 ...

Page 545: ...NEMA Contactors Starters Freedom WIRING DIAGRAMS Continued REVERSING STARTERS Continued Technical Information Publication 8231 Page 27 SIZE 5 SIZE 6 February 2 1998 ...

Page 546: ...NEMA Contactors Starters Freedom WIRING DIAGRAMS Continued REVERSING STARTERS Continued Technical Information Publication 8231 Page 28 SIZE 7 February 2 1998 ...

Page 547: ...NEMA Contactors Starters Freedom WIRING DIAGRAMS Continued REVERSING STARTERS Continued Technical Information Publication 8231 Page 29 SIZE 8 February 2 1998 ...

Page 548: ...NEMA Contactors Starters Freedom WIRING DIAGRAMS Continued REVERSING STARTERS Continued Technical Information Publication 8231 Page 30 SIZE 9 CONTROL CIRCUIT February 2 1998 ...

Page 549: ...NEMA Contactors Starters Freedom ACCESSORIES WIRING DIAGRAMS Continued Technical Information Publication 8231 Page 31 3 ACCESSORIES February 2 1998 ...

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Page 551: ......

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Page 553: ... readily damaged while being moved from one point to another than controllers still in the carton Location Motor controllers should be located within plain view of the motor and as close to it as conditions will permit If possible locate the controller in a direct line between the power supply and the motor to save cable and mini mize line losses Refer to local authorities having juris diction for...

Page 554: ... relative polarities of the shunt and series fields are correct If the controlled motor rotates in the wrong direction check its field polarity and the power supply polarity or phase rotation to be sure they agree with the diagram If so for a DC motor interchange the armature connections A1 and A2 Do not change the motor internal connection between the brush holder and the commutating field coil F...

Page 555: ...minals etc Mechanically clean to a bright finish don t use emery paper or replace those terminations that have become discolored Determine the cause of the loose joint and correct Be particularly careful with aluminum wire connec tions Aluminum wire is best termi nated with a crimp type lug that is attached to the control component When screw type lugs marked CU AL are used with aluminum wire join...

Page 556: ...fficient overtravel but the contacts should be replaced In this case the application should be questioned A larger unit may be required to meet jogging duty inching duty or abnor mal load currents When the appearance of the contacts is good the overtravel should be mea sured The contact material cannot be allowed to wear completely away If too much wear is allowed single phas ing of a three phase ...

Page 557: ...ature stalls or hesitates at contact touch point Correct low voltage at coil terminals as coil draws inrush current Contactor drops open to contact touch position because of voltage dip Maintain voltage at coil terminals Install low voltage protective device sometimes called Brownout Protector Excessive contact bounce on closing Correct coil overvoltage condition Contacts rebound to contact touch ...

Page 558: ...r off check for free movement of armature and contacts Coil open or overheated Replace Failure to Drop Out Sticky substance on pole faces Clean pole faces with freon Voltage not removed Check coil circuit or length of leads from supply voltage to coil May be excessive Worn or rusted parts causing binding Replace unit Contacts welded See Welding under contacts Coils Open Circuit Mechanical damage R...

Page 559: ...orrect heater Check heater table Manual Pilot Devices Button Mechanically Inoperable Shaft binding due to dirt or residue Check clean and clear replace as required Contact block spring broken Replace contact block Poor Continuity Contaminated contacts and corrosion Replace contact block and protect unit from environment Excessive Electrical Wear Excessive jogging Install larger device or caution o...

Page 560: ... Corporation All Rights Reserved Printed in USA Publication No TD03309002E CPG January 2005 Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com ...

Page 561: ......

Page 562: ......

Page 563: ...fting pressure plates with screws reduced wiring time Accessible terminals for easy wiring Optional fingerproof shields available to prevent electrical shock Top located coil terminals convenient and readily accessible 45 mm contactor magnet coils have three terminals permitting either top or diagonal wiring easy to replace European or U S style starters or contactors without changing wiring layou...

Page 564: ...n Freedom NEMA contactors and starters are extremely rugged products built for any application Their long electrical mechanical life is extended through easy maintainability Meets and exceeds all UL and CSA standards Sized based on standard NEMA size classifications Designed and built for a variety of demanding applications Easy coil change and inspectable replaceable contacts Available open and i...

Page 565: ... disconnect with CPT V10 T2 33 Combination non reversing starter non fusible disconnect with CPT V10 T2 35 22 Combination non reversing starter circuit breaker V10 T2 37 Special enclosure combination non reversing starter circuit breaker V10 T2 40 23 Combination reversing starter circuit breaker V10 T2 42 24 Combination non reversing starter circuit breaker with CPT V10 T2 45 NEMA Size A 0 1 2 Siz...

Page 566: ...for voltage kits only Example C400GK0B Description Factory Installed Flange Control 1 Position 9 Cover Control Code Field Installation Kits Catalog Number Non Reversing No cover mounted pilot devices A C400GK0 START STOP pushbuttons B C400GK1 With red RUN pilot light C C400GK12 2 With red RUN green OFF lights D C400GK16 2 HAND OFF AUTO selector switch H C400GK3 With red RUN pilot light J C400GK32 ...

Page 567: ...ts K START pushbutton L C400T3 ON pushbutton M C400T4 OFF pushbutton N C400T5 Red RUN pilot light P C400T9 2 Green OFF Q C400T10 2 Red RUN green OFF pilot lights R C400T11 2 START STOP selector switch S C400T13 With red RUN pilot light T With red RUN green OFF lights U ON OFF selector switch V C400T14 With red RUN pilot light W With red RUN green OFF lights X Reversing No cover mounted pilot devic...

Page 568: ...NO and 1NC isolated contacts 2 Not UL Listed Modification IEC Size NEMA Size Full Load Current Adjustment Range A Three Phase without Ground Fault Auto Manual Reset Overload Three Phase with Ground Fault Auto Manual Reset Overload Selectable Class 10 20 30 Selectable Class 10 20 30 Solid state electronic overload relay 1 B and C 00 0 33 1 65 2 R63 A R64 A 1 5 R63 B R64 B 4 20 R63 C R64 C C and D 0...

Page 569: ...Starter Open Catalog Number Catalog Number Catalog Number Catalog Number Catalog Number 00 208 1 1 2 120 30A 6 ECN18A1EAB ECN18A2EAB ECN18A4EAB ECN18A8EAB AN16AN0EC 240 1 1 2 ECN18A1BAB ECN18A2BAB ECN18A4BAB ECN18A8BAB AN16AN0BC 480 2 ECN18A1CAC ECN18A2CAC ECN18A4CAC ECN18A8CAC AN16AN0CC 600 2 ECN18A1DAC ECN18A2DAC ECN18A4DAC ECN18A8DAC AN16AN0DC 0 208 3 120 30A 6 ECN1801EAB ECN1802EAB ECN1804EAB ...

Page 570: ... at 460V consult Eaton NEMA Size Primary Voltage 2 Maximum hp Rating Magnet Coil Voltage Fuse Clip Amps Type 1 General Purpose Type 3R Rainproof Type 4X Watertight and Dust Tight Stainless Steel 3 Type 12 Dust Tight Industrial External Reset 45 Component Starter Open Catalog Number Catalog Number Catalog Number Catalog Number Catalog Number 5 208 75 120 400A ECN1851EAK ECN1852EAK ECN1854EAK ECN185...

Page 571: ...og Number Catalog Number Catalog Number 00 208 1 1 2 120 30A ECN18A1EAA ECN18A2EAA ECN18A4EAA ECN18A8EAA AN16AN0EC 240 1 1 2 ECN18A1BAA ECN18A2BAA ECN18A4BAA ECN18A8BAA AN16AN0BC 480 2 ECN18A1CAA ECN18A2CAA ECN18A4CAA ECN18A8CAA AN16AN0CC 600 2 ECN18A1DAA ECN18A2DAA ECN18A4DAA ECN18A8DAA AN16AN0DC 0 208 3 120 30A ECN1801EAA ECN1802EAA ECN1804EAA ECN1808EAA AN16BN0EC 240 3 ECN1801BAA ECN1802BAA ECN...

Page 572: ...n NEMA Size Primary Voltage 1 Maximum hp Rating Magnet Coil Voltage Disconnect Switch Rating Type 1 General Purpose Type 3R Rainproof Type 4X Watertight and Dust Tight Stainless Steel 2 Type 12 Dust Tight Industrial External Reset 34 Component Starter Open Catalog Number Catalog Number Catalog Number Catalog Number Catalog Number 5 208 75 120 400A ECN1851EAA ECN1852EAA ECN1854EAA ECN1858EAA AN16SN...

Page 573: ...inal on the Remote Pilot Device and to the Number 96 Terminal on the Overload Relay Omit Connector Stop Start Remote 2 1 2 13 4 3 Local 1 3 14 Stop OFF Start ON Combined Remote and Local for Figures 1 and 2 Remote Control Local Control A When More than One Pushbutton Station is Used Omit Connector A and Connect per Sketch Below Stop Start Start Stop Start 3 14 2 13 1 2 13 1 3 14 Two Wire Control N...

Page 574: ...and 95 of Overload Relay Black White Black White X2 X1 A1 A2 Connect to Reverse Coil Terminals A1 and A2 Local Control Remove Wire C Figure 1 if Used and Connect as Shown Below All other starter wires remain as shown in Figure 1 H3 Fuse Fuse Secondary Connections Connections for Dual Voltage Rated Transformer See Transformer Nameplate G 1 R A1 A2 L1 1 X2 L2 3 L3 5 X1 H4 H2 4 Fuse H1 XF 1 CPT 96 Re...

Page 575: ... 2 1 3 4 4 3 Start 3 1 Auto Hand 1 Hand Auto 1 Connect to Coil Terminals A1 and A2 Black White X1 X2 X1 X2 X2 Black White X1 To Coil To Coil Switch Remote Yellow Black Red Red Yellow Yellow Black Black Black Red Red Red Stop 1 L1 X1 or 1 Black White Black White Black White Figure A START STOP Pushbuttons Figure B START STOP Selector Switch Figure C Three Position Selector Switch Figure D Two Posit...

Page 576: ...ture rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating The current rating of overload relays or trip current of other motor protective devices used shall not exceed the service limit current rating of the controller Common control For separate 120V control insert letter D in 7th position of listed catalog number Example AN56VND0CB NEMA Siz...

Page 577: ...minute or more than 10 times in a 10 minute period NEMA Standard ICS2 1993 table 2 4 3 NEMA Size Wire Size Cu Only Power Terminals Line 00 12 16 AWG stranded 12 14 AWG solid 0 8 16 AWG stranded 10 14 AWG solid 1 8 14 AWG stranded or solid 2 3 14 AWG upper and or 6 14 AWG lower stranded or solid Power Terminals Load Cu Only stranded or solid 00 0 14 6 AWG stranded or solid 1 2 14 2 AWG stranded or ...

Page 578: ......

Page 579: ...Drawings ...

Page 580: ......

Page 581: ...only to be used for the purpose in which it is supplied PREPARED BY EricSNims DATE 04 29 13 APPROVED BY DATE VERSION 7 9 NEG ALT NUMBER PX900719Y201 C001 REVISION DWG SIZE A Eaton Corporation JOB NAME Banner Health Centers DESIGNATION RAL 1 RAL 2 TYPE DRAWING TYPE Final G O SPX0361126 ITEM 004 SHEET 1 OF 1 ...

Page 582: ......

Page 583: ...ly to be used for the purpose in which it is supplied PREPARED BY EricSNims DATE 04 29 13 APPROVED BY DATE VERSION 7 9 NEG ALT NUMBER PX900719Y201 C001 REVISION DWG SIZE A Eaton Corporation JOB NAME Banner Health Centers DESIGNATION EF 1 EF 2 EF 3 TYPE DRAWING TYPE Final G O SPX0361126 ITEM 005 SHEET 1 OF 1 ...

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